Locking mechanism for sliding glass doors

Information

  • Patent Grant
  • 6327879
  • Patent Number
    6,327,879
  • Date Filed
    Thursday, September 11, 1997
    27 years ago
  • Date Issued
    Tuesday, December 11, 2001
    22 years ago
  • Inventors
  • Original Assignees
  • Examiners
    • Gall; Lloyd A.
    Agents
    • Hovey, Williams, Timmons & Collins
Abstract
A lock mechanisms for a fenestration assembly, such as a sliding door, includes a strike element preferably coupled with the door frame and a catch assembly preferably coupled with the fenestration member slidably supported within the frame. The catch assembly includes a catch having structure defining an element receiving slot. The catch is mounted for shifting among a plurality of positions including an engaged position in which the element is received within the slot and retained therein by the catch when the fenestration member is in a closed position, a disengaged position in which the element is disengaged by the catch when the fenestration member is shifted out of the closed position, and an intermediate position in which the element is received within the slot and the catch is positioned between the engaged and disengaged positions. The catch assembly further includes locking structure for shifting the catch from the intermediate position to the engaged position, and thereby shifting the fenestration member to the closed position, and for locking the catch in the engaged position. The lock mechanism may also be provided with structure for blocking movement of the strike element out of the element receiving slot defined in the catch, when the catch is in the engaged position so as to reduce the risk of intrusion through the fenestration assembly.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates generally to fenestration products, such as sliding glass patio doors. More particularly, the present invention concerns an improved lock mechanism for a fenestration assembly, wherein the mechanism is configured for locking the assembly in a closed position even though the assembly may be slightly ajar.




2. Description of the Prior Art




In many instances, unlawful intrusion into a home or building is gained through a standard fenestration product, such as a sliding door. Accordingly, it is very important that the door include a lock mechanism for securely locking the product in a closed position. It is also important that the lock mechanism provides security without sacrificing durability, practicality, simplicity and economic feasibility. Unfortunately, conventional lock mechanism designs have failed to meet these criteria.




For example, traditional lock mechanisms are capable of locking the door only when the door is closed (i.e., when the door or window is in a closed position). However, it is often difficult to completely close the door. For example, the door frame may be provided with weather stripping which inhibits closing of the door unless the user forcibly slams the door shut. Accordingly, the door will often be left slightly ajar because the user has not exerted enough force to compress the weather stripping. Additionally, fenestration products are often left slightly ajar because the product may appear to be closed even though it is not. Particularly, sliding doors are often received within a slot defined in an upright jamb, and consequently, the door may appear shut even though it is sufficiently ajar to prevent locking.




In any case, the door must often be reclosed before it can be locked by the conventional lock mechanism. It has been determined that some lock mechanisms may be actuated when the door is slightly ajar, but the lock mechanism is not completely engaged so that the user is misled to believe that the door is locked. The user must, therefore, pull the door in the opening direction to ensure it has been locked. Of course, this places untoward wear and load on the lock mechanism. It has also been determined that some lock mechanisms have a tendency to become damaged when the user attempts to actuate the mechanism with the door slightly ajar.




Another common problem with traditional lock mechanisms relates particularly to sliding doors and windows having a fenestration member slidably mounted along a roller track of the door or window frame. The standard lock mechanism for such a fenestration assembly includes a stationary strike secured to the frame and a hook-shaped catch carried on the slidable fenestration member for wrapping partially around the strike when the assembly is closed. Unlawful access through the locked fenestration assembly is achieved simply by dislodging the fenestration member from the roller track so that the strike is released from the catch.




SUMMARY OF THE INVENTION




Responsive to these problems, the present invention concerns an improved lock mechanism for locking a fenestration assembly even when the fenestration member has been left slightly ajar. The inventive lock mechanism comprises a strike element and a catch assembly, one of which may be coupled with the frame and the other coupled with the fenestration member. Particularly, the catch assembly includes a catch having structure defining an element receiving slot, and structure for shiftably mounting the catch for shifting among a plurality of positions including an engaged position in which the element is received within the slot and retained therein by the catch when the fenestration member is in its closed position, a disengaged position in which the element is disengaged by the catch when the fenestration member is shifted away from the closed position, and an intermediate position in which the element is received within the slot and the catch is positioned between the engaged and disengaged positions. The catch assembly further includes locking structure for shifting the catch from the intermediate position to the engaged position, and thereby shifting the fenestration member to the closed position, and for locking the catch in the engaged position.




The locking structure preferably includes a component shiftable toward and away from a locked position in which the catch is prevented from shifting away from the engaged position. The catch is provided with safety structure for preventing the locking component from shifting toward the locked position when the catch is in its disengaged position. Since the disengaged position of the catch corresponds to the open condition of the fenestration assembly, the safety structure prevents the lock mechanism from being locked when the assembly is open. This minimizes the risk of “lock-out” situations. That is, the user is less likely to be inadvertently locked outside the fenestration assembly because the lock mechanism cannot be actuated when the assembly is open.




The present invention is also concerned with a lock mechanism that minimizes the risk of intrusion through the fenestration assembly. The lock mechanism may further include structure for blocking the movement of the element through the open end of the slot when the catch is in its engaged position. With the catch locked in its engaged position, the strike element cannot be released from the catch simply by shifting it through the open end of the slot. This construction would consequently prevent intrusion through a sliding door by dislodging the fenestration member from the roller track of the frame, as described above.











BRIEF DESCRIPTION OF THE DRAWINGS




A preferred embodiment of the invention is described in detail below with reference to the attached drawing figures, wherein:





FIG. 1

is a perspective view of a sliding door having a lock mechanism constructed in accordance with the present invention, illustrating the door in an open position;





FIG. 2

is an enlarged, fragmentary vertical sectional view of the lock mechanism taken generally along line


2





2


in

FIG. 3

, with the door open and parts of the mechanism being broken away to illustrate the catch in the disengaged position;





FIG. 3

is an enlarged fragmentary horizontal sectional view of the lock mechanism taken along


3





3


in

FIG. 2

, particularly illustrating the configuration of the door jamb and the interior thumbturn and exterior key-operated lock cylinder for affording manual operation of the lock mechanism;,





FIG. 4

is a fragmentary vertical sectional view of the lock mechanism similar to

FIG. 2

, but illustrating the door as it shifts toward the closed position, with the strike engaging the catch to shift the latter toward the engaged position;





FIG. 5

is a fragmentary vertical sectional view of the lock mechanism similar to

FIG. 4

, but illustrating the door in a closed position, with the catch being locked in its engaged position by the locking component;





FIG. 6

is a side elevational view of the lock mechanism, with parts being broken away to show the structure for blocking movement of the strike element through the open end of the slot when the catch is in its engaged positioned;





FIG. 7

is a fragmentary vertical sectional view of the lock mechanism similar to

FIG. 2

, but illustrating the door slightly ajar with the catch in the intermediate position;





FIG. 8

is a fragmentary vertical sectional view of the lock mechanism similar to

FIG. 7

, but illustrating the locking component as it shifts toward the locked position and thereby shifts the catch toward the engaged position and draws the door shut;





FIG. 9

is a fragmentary vertical sectional view of the lock mechanism similar to

FIG. 8

, but illustrating the locking component just before it reaches the locked position, with the catch almost in its engaged position; and





FIG. 10

is a fragmentary vertical sectional view of an alternative, multiple point lock mechanism constructed in accordance with the principles of the present invention, wherein the mechanism includes a pair of catches for engagement with a pair of strike elements and an operating assembly for simultaneously locking the catches in the engaged position.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT




Turning initially to

FIG. 1

, a sliding door


20


includes a door frame


22


and a fenestration member


24


slidably mounted within the frame


22


. The door frame


22


includes a pair of spaced upright jambs


26


(only one jamb being shown in

FIG. 1

) and a roller track


28


extending therebetween. In the usual manner, the fenestration member


24


is slidably mounted within the roller track


28


for horizontal movement between the jambs


26


. The fenestration member


24


is shown in an open position in

FIG. 1

, but is slidable to a closed position in which the member lies in juxtaposition with the illustrated jamb


26


(see FIG.


5


).




The fenestration member


24


includes a rectangular glass frame


30


carrying a glass pane


32


, and a lock housing


34


extending along one side of the glass frame


30


. A protective cladding


36


covers the exterior and side face of the lock housing


34


, with the lock housing


34


and cladding


36


being secured to the glass frame


30


by screws


38


(see FIG.


1


). As shown in

FIGS. 2 and 3

, the glass frame


30


, lock housing


34


and cladding


36


cooperatively define an opening


40


within the fenestration member


24


for purposes which will be described below. A protective jacket


42


is snap-fit within the opening


40


for protecting the cladding


36


around the opening


40


and covering any unsightly edges of the cladding


36


. Door handles


44


are provided on the interior and exterior sides of the fenestration member


24


(only the exterior handle being shown in

FIG. 1

) so that the fenestration member


24


may be manually slid toward and away from its closed position.




As shown in

FIG. 3

, the illustrated door jamb


26


of the frame


22


is formed of wood and an extruded bar having a longitudinal slot


46


for receiving the fenestration member


24


when the member is in its closed position. Extending the length of the slot


46


is a sealing strip


48


formed of resilient material, such as rubber, with a portion of the strip


48


being fixedly secured within a longitudinal slit


50


of the jamb


26


. The strip


48


may have a hollow, generally circular configuration, as shown in

FIG. 3

, or other appropriate shapes. The sealing strip


48


is compressed when the fenestration member is slid to its closed position (see FIG.


5


).




A lock mechanism


52


, is configured for locking the member


24


in the closed position even when the member


24


has been left slightly ajar, and is capable of sliding an ajar member


24


shut when the mechanism is actuated to lock the member


24


in the closed position. As shown in

FIGS. 2 and 3

, the mechanism


52


generally includes a strike


54


mounted to the door jamb


26


within the slot


46


in vertical alignment with the member opening


40


, and a catch assembly


56


mounted within the opening


40


.




The strike


54


preferably comprises a unitary metal body including a base


58


secured to the jamb


26


by suitable means, such as screws (not shown). Extending outwardly from the base


58


toward the fenestration member


24


are a pair of horizontally spaced plates


60


and


62


. As shown in

FIG. 3

, the plates


60


,


62


are spaced relatively close to one another so that the strike


54


may be received within the jacket


42


. A substantially cylindrical strike post


64


extends between the plates


60


and


62


.




Turning to the catch assembly


56


, a pair of generally L-shaped mounting plates


66


and


68


are provided for supporting the various other components of the assembly


56


within the opening


40


. The plates


66


and


68


are secured to one another by suitable means and are similarly designed. For the sake of brevity, only the constructional details of the mounting plate


66


will be discussed herein, with the understanding that the plate


68


includes like components and features. As shown in

FIGS. 3 and 6

, the mounting plate


66


includes a pair of outwardly projecting flanges


66




a


and


66




b


, each of which is fastened to the outer face of the glass frame


30


by a corresponding screw


70


for securing the catch assembly


56


within the opening


40


. The mounting plate


66


further includes a pair of vertically spaced tabs


66




c


and


66




d


projecting toward the door jamb


26


for purposes which will be described below.




A generally hook-shaped catch


72


is rotatably mounted between the plates


66


and


68


by a pin


74


. The catch


72


comprises a pair of spaced apart jaws


78


and


80


cooperatively defining an open-ended post receiving slot


82


, a relatively small projection


84


extending in a direction generally opposite to the relatively longer jaw


78


, and an arm


86


projecting generally radially from the pin


74


between the longer jaw


78


and projection


84


. The arm


86


has a convex arcuate face


86




a


for purposes which will be described below. A spring


88


retained between the mounting plates


66


and


68


has an end bearing against the projection


84


to yieldably bias the catch


72


in a clockwise direction (when viewing FIG.


2


). Rotation of the catch


72


is limited by a stop tab


90


punched from the mounting plate


68


. The tab


90


is configured for abuttingly engaging the projection


84


to prevent clockwise rotation of the catch


72


beyond the position shown in FIG.


2


.




As the door


20


is closed, the strike


54


shifts the catch


72


against the bias of spring


88


toward an engaged position corresponding to the closed position of the fenestration member


24


(see FIG.


5


). Particularly, the longer jaw


78


defines a cam surface that is engaged by the strike post


64


as the fenestration member


24


slides toward its closed position (see FIG.


4


). During closing movement of the fenestration member


24


(in the rightward direction of FIG.


4


), the jaw


78


slides along the strike post


64


to rotate the catch


72


in a counterclockwise direction. Such rotation of the catch


72


causes the jaw


80


to wrap around the strike post


64


so that the post is progressively captured within the slot


82


. Once the sliding door


20


has been completely shut, the strike


54


has shifted the catch


72


to the engaged position, wherein the post


64


is received within the slot


82


(see FIG.


5


). The stop tab


90


is configured for abuttingly engaging the catch


72


along the face extending between the projection


84


and the arm


86


for preventing over-rotation of the catch


72


beyond its engaged position. Although the strike post


64


is retained within the slot


82


when the catch


72


is in its engaged position, the fenestration member


24


is freely shiftable out of the closed position. That is, the catch


72


alone does not serve to lock the fenestration member


24


in the closed position.




Accordingly, the catch assembly


56


includes locking structure


92


for selectively locking the catch


72


in its engaged position and includes a cam


94


rotatably mounted between the mounting plates


66


and


68


by a pin


96


, and a rotatable gear


95


for controlling rotational movement of the cam


94


. The cam


94


comprises a latching portion


100


configured to engage the arm


86


of the catch


72


and a relatively thinner connecting portion


102


for connection to the operating linkage of a multiple point locking system.




The latching portion


100


of the locking cam


94


and the gear


95


have intermeshing teeth for transferring rotational movement of the gear


95


to the cam


94


, and vice versa. The gear


95


includes a pair of diametrically opposed stops


108


and


110


situated on either end of the series of teeth for limiting relative rotational movement of the cam


94


. The stop


108


is configured to engage the latching portion


100


for preventing clockwise rotation of the cam


94


beyond the locked position shown in FIG.


5


. On the other hand, the stop


110


is configured to engage the connecting portion


102


for preventing counterclockwise rotation of the cam


94


beyond the unlocked position shown in FIG.


2


. Thus, the gear


95


limits rotational movement of the cam


94


between the locked and unlocked positions.




The latching portion


100


further includes a rounded knob


112


adjacent its series of teeth. The spring


88


engages the knob


112


for providing an over-center bias on the cam


94


. Particularly, the spring


88


yieldably biases the cam


94


in opposite directions when the cam


94


is located on opposite sides of a center position (corresponding generally to the position shown in FIG.


8


). Accordingly, when the cam


94


is located off center toward the unlocked position, the spring


88


yieldably biases the cam


94


in a counterclockwise direction toward the unlocked position. Similarly, when the cam


94


is located off center toward the locked position, the spring


88


yieldably biases the cam


94


in a clockwise direction toward the locked position. As previously mentioned, the gear stops


108


and


100


prevent rotation of the cam


94


beyond the locked and unlocked positions, respectively.




The latching portion


100


is provided with a shoulder


114


configured to abuttingly engage the arm


86


of the catch


72


when the catch is in its engaged position and the cam


94


is in its locked position, as shown in FIG.


5


. Particularly, the shoulder


114


extends along the right side of the arm


86


to prevent clockwise movement of the cam


94


out of its engaged position. A concave arcuate face


116


adjacent the shoulder


114


mates with the arcuate face


86




a


of the arm


86


when the door


20


is closed and locked. It will be appreciated that the arcuate faces


86




a


and


116


are arranged in a manner to prevent the catch


72


from rotating the cam


94


out of its locked position. That is, forces urging the catch


72


in the clockwise direction out of the engaged position (e.g., the spring bias exerted by the spring


88


against the catch


72


or the force of the strike post


64


exerted against the jaw


80


when the fenestration member


24


is pulled in an opening direction) are unable to unlock the mechanism


52


. As shown in

FIG. 5

, such forces are transferred from the catch


72


to the cam


94


across the mating faces


86




a


and


116


in a direction toward the rotational axis of the cam


94


(i.e., pin


96


) and therefore do not urge the cam


94


in a counterclockwise direction out of the locked position.




Accordingly, with the fenestration member


24


in the closed position and the catch


72


in the corresponding engaged position, the locking cam


94


may be rotated to the locked position to prevent opening of the sliding door


20


. As indicated above, the fenestration member


24


may be pulled freely from the closed position when the locking cam


94


is in its unlocked position. The gear


95


is coupled with an interior thumbturn


118


and an optional exterior key-operated lock cylinder


120


(see

FIG. 3

) for manually controlling movement of the locking cam


94


between its locked and unlocked positions. Although not shown in detail, it will be appreciated that the thumbturn


118


and exterior lock cylinder


120


are aligned with the rotational axis of the gear


95


and are operably interconnected by the gear


95


in the usual manner. Accordingly, shifting of the locking cam


94


between the locked and unlocked positions is controlled by the thumbturn


118


when the user is located inside the door and controlled by the key lock


120


when the user is located outside the door. The principles of the present invention, however, are equally applicable to a lock mechanism


52


having an automatic or remote controlled device coupled with the reversing gear


95


for controlling rotation of the locking cam


94


between its locked and unlocked positions. Further, it is entirely within the ambit of the present invention to replace the reversing gear


95


with linkage or other structure for operably coupling the locking cam


94


with the thumbturn


118


or lock cylinder


120


.




As shown in

FIG. 6

, when the fenestration member


24


is closed, the strike post


64


is received between the vertically spaced tabs


66




c


and


66




d


of the mounting plates


66


and


68


(only the tabs


66




c


and


66




d


of the mounting plate


66


being shown in FIG.


6


). The tabs


66




c


and


66




d


cooperate with the catch


72


to define a substantially enclosed space within which the strike post


64


is received when the fenestration member


24


is in its closed position and the catch


72


is consequently in its engaged position. Further, the upper tabs


66




c


of the mounting plates


66


and


68


extend substantially across the open end of the slot


82


for blocking movement of the strike post


64


through the open end of the slot


82


when the catch


72


is in its engaged position. Although a relatively small gap is defined between the outer edge of the upper tab


66




c


and the tip of the jaw


80


, the gap is narrower than the diameter of the strike post


64


so that the post


64


cannot be shifted therethrough, as illustrated by the schematic depiction of the post referenced by the symbol


64


′. If desired, the tab


66




c


may be configured to extend entirely across the open end of the slot


82


. Further, the means for blocking movement of the strike post


64


through the open end of the slot


82


, when the catch


72


is in the engaged position, may comprise other suitable structure such as a bolt or rigid post projecting from the fenestration member


24


. It will be appreciated that the lock housing


34


, cladding


36


and protective jacket


42


similarly restricts movement of the strike


54


relative to the fenestration member


24


when the member


24


is closed and locked.




In any case, the tabs


66




c


and


66




d


minimize the risk of intrusion through the sliding door traditionally achieved by dislodging the fenestration member


24


from the roller track


28


. It will be appreciated that such dislodgement of the fenestration member


24


requires vertical shifting of the member


24


relative to the door jamb


26


so that the strike post


64


is released from the catch


72


. With the illustrated embodiment, vertical shifting of the fenestration member


24


is limited by the enclosed space cooperatively defined by the catch


72


and tabs


66




c


,


66




d


, so that dislodgement of the member is prevented altogether. However, if for any reason the intruder is able to dislodge the member


24


from the roller track


28


, the strike post


64


remains captured between the catch


72


and the tabs


66




c


,


66




d


so as to further inhibit entry through the sliding door


20


.




As perhaps best shown in

FIGS. 2 and 4

, the catch


72


is configured to prevent “lock-out” situations traditionally caused by the user inadvertently actuating the lock mechanism while the sliding door


20


is open. In other words, the lock mechanism


52


includes a safety for preventing the locking cam


94


from being rotated to the locked position when the door is open. Particularly, with the door


20


open, the catch


72


is normally in the disengaged position and the locking cam


94


is normally in the unlocked position, with the arm


86


projecting upwardly toward the cam


94


(see FIG.


2


). Accordingly, the locking cam


94


is able to rotate only a very small amount in the clockwise direction toward the locked position before the generally flat face thereof abuttingly engages the arm


86


. It is possible for the user to lock the catch


72


in the engaged position with the door


20


open by manually shifting the catch


72


to the engaged position and turning the thumbturn


118


or lock cylinder


120


to rotate the locking cam


94


to the locked position. If the fenestration member


24


is subsequently slid toward the closed position, the outside curved face of the catch jaw


80


engages the strike post


64


to prevent the door


20


from completely closing. Should this sequence of events occur, the stop tab


90


engages the catch


72


to prevent the strike post


64


from over-rotating the catch


72


.




As shown in

FIG. 7

, the catch


72


continues to prevent rotation of the locking cam


94


toward the locked position until the catch


72


reaches an intermediate position, in which the fenestration member


24


is spaced slightly away from its closed position yet the strike post


64


is received within the catch slot


82


. Accordingly, rotation of the locking cam


94


toward its locked position is blocked by the catch arm


86


even when the fenestration member


24


has just been received within the slot


46


of the door jamb


26


, with the catch


72


shifted slightly away from the disengaged position by the strike post


64


, as shown in FIG.


4


. It will be appreciated that the relationship between the intermediate position of the catch


72


and the location of the fenestration member


24


when the catch


72


is in its intermediate position may be varied as desired. For example, the catch assembly


56


may be configured so that the locking cam


94


may rotate to the locked position when the fenestration member


24


is in the position shown in

FIG. 4

(i.e., the catch


72


is disposed in the intermediate position when the fenestration member


24


has just been received within the slot


46


of the door jamb


26


).




Nonetheless, once the catch


72


is disposed in the intermediate position, the locking cam


94


may be rotated in the clockwise direction toward the locked position. As shown in

FIG. 8

, such rotation of the locking cam


94


causes the latching portion


100


of the cam


94


to engage the catch arm


86


. Further rotation of the cam


94


toward the locked position results in rotation of the catch


72


in the counterclockwise direction toward its engaged position against the bias of spring


88


. As shown in

FIG. 9

, the arcuate faces


86




a


and


116


of the catch arm


86


and latching position


116


, respectively, will be placed in a flush mating relationship just as before the catch


72


is rotated to the engaged position. Rotation of the locking cam


94


beyond the position shown in

FIG. 9

will place the cam


94


in the locked position and the catch


72


in the engaged position, as shown in FIG.


5


. This action is assisted by the spring bias exerted against knob


112


. Thus, the locking structure


92


is configured to shift the catch


72


from the intermediate position to the engaged position. Further, with the catch


72


in its engaged position and the strike post


64


received within the slot


82


, actuation of the locking structure


92


causes the fenestration member


24


to be drawn to the closed position. Particularly, the jaw


80


slides about the strike post


64


when the catch


72


is rotated toward the engaged position by the locking cam


94


. Accordingly, the catch


72


pulls on the stationary strike post


64


as the locking cam


94


rotates the catch


72


to the engaged position. Of course, the locking cam


94


is also operable to rotate the catch


72


toward the engaged position when the catch


72


is located anywhere between the intermediate and engaged positions. Accordingly, with the fenestration member


24


located nearer the closed position than shown in

FIG. 7

, actuation of the locking structure


92


will likewise slide the fenestration member


24


to the closed position.




In this respect, even with the fenestration member


24


spaced slightly from its closed position, as shown in

FIG. 7

, the locking structure


92


may be actuated to lock the member


24


in its closed position. For example, if the user has left the door


20


slightly ajar with the catch


72


in the intermediate position and the strike post


64


received within the slot


82


, the locking cam


94


may be rotated toward its locked position to rotate the catch


72


to its engaged position and thereby draw the fenestration member


24


to the closed position. This configuration minimizes the effort and degree of attention required to lock the fenestration member


24


in the closed position—the user simply needs to place the member


24


near its closed position and turn the thumbturn


118


or lock cylinder


120


.




The use and operation of the sliding door


20


should be apparent from the foregoing description. Therefore, it is sufficient to explain that with the locking cam


94


in the unlocked position, the user may grasp the door handle


44


and freely pull the fenestration member toward and away from its closed position. When it is desired to lock the fenestration member


24


in the closed position, the user simply slides the member


24


to the closed position and actuates the locking structure


92


by rotating the thumbturn


118


or lock cylinder


120


to place the locking cam


94


in the locked position. If for any reason the fenestration member


24


is spaced slightly from the closed position (with the catch


72


in the engaged position) when the locking structure


92


is actuated, the locking cam


94


will rotate the catch


72


to the engaged position and thereby slide the member


24


to the closed position.




The principles of the present invention are equally applicable to a multiple point lock mechanism, generally referenced by the numeral


200


in FIG.


10


. The multiple point lock mechanism


200


includes a pair of vertically spaced strikes


202


and


204


supported on the door jamb (not shown) and a pair of vertically spaced catch assemblies


206


and


208


mounted on the fenestration member


210


in vertical alignment with the strikes


202


and


204


, respectively. The catch assemblies


206


and


208


are similar in construction to the single point lock mechanism


52


shown in

FIGS. 1-9

and therefore function in a similar manner. Accordingly, the upper assembly


206


includes, among other things, a rotatable catch


212


yieldably biased to the disengaged position by a spring


214


, and a rotatable locking cam


216


for shifting the catch


212


from the intermediate position to the engaged position and locking the catch in the engaged position. The lower assembly


208


similarly includes a catch


218


, a spring


220


and a locking cam


222


.




However, the multiple point lock mechanism


200


includes a common operating assembly


224


for controlling rotation of the locking cams


216


and


222


. The operating assembly


224


includes a pair of crank members


226


and


228


rotatably mounted to a bracket


230


secured within a central opening


232


of the fenestration member


210


. The crank members


226


and


228


having intermeshing teeth for translating rotational movement of one member to the other. A pair of tie bars


234


and


236


are pivotally connected between the crank members


226


and


228


and the locking cams


216


and


222


, respectively, for transferring movement of the crank members to the locking cams. As indicated above, the locking cams


216


and


222


include respective posts


238


and


240


for pivotal connection to the respective tie bars


234


and


236


. The bracket


230


includes a pair of guide posts


242


and


244


for limiting movement of the tie bars


234


and


236


along a generally linear path. One of the crank members


226


or


228


is coupled with a thumbturn (not shown) and a key-operated lock cylinder (also not shown) so that actuation of the lock mechanism


200


is manually controlled.




Accordingly, when the lower crank member


228


is rotated in the clockwise direction, the remote ends of the crank members


226


and


228


swing away from one another causing the tie bars


234


and


236


to simultaneously rotate the locking cams


216


and


222


toward their respective locked positions. On the other hand, when the lower crank member


228


is rotated in the counterclockwise direction, the crank members


226


and


228


are swung toward one another causing the tie bars


234


and


236


to simultaneously rotate the locking cams toward the unlocked position.




The preferred forms of the invention described above are to be used as illustration only, and should not be utilized in a limiting sense in interpreting the scope of the present invention. Obvious modifications to the exemplary embodiments, as hereinabove set forth, could be readily made by those skilled in the art without departing from the spirit of the present invention. For example, the principles of the present invention are equally applicable to a lock mechanism with the catch and locking cam arranged or configured in a different manner, such as a linearly shiftable locking component for shifting the catch from its intermediate position to its engaged position and for locking the catch in its engaged position. Alternatively, the locking structure may include separate components for shifting the catch from its intermediate position to its locked position and for locking the catch in its engaged position, both of which are controlled by a common operating assembly of the locking structure. It is also entirely within the ambit of the present invention to mount the strike on the fenestration member and the catch assembly on the stationary door jamb, if so desired.



Claims
  • 1. A lock mechanism for a fenestration product having a frame member and a fenestration member shiftably supported by the frame member for movement into and out of a closed position, said lock mechanism comprising:a strike element; and a catch assembly, said catch assembly and said strike clement being mountable to respective ones of the members so that there is relative shifting movement between said catch assembly and said strike element when the fenestration member is shifted into and out of the closed position, said catch assembly includings catch having structure defining an element receiving slot, a mounting assembly configured to shiftably mount said catch for shifting among a plurality of positions including an engaged position in which said element is received within said slot and retained therein by said catch, a disengaged position in which said element is disengaged by said catch, and an intermediate position in which said element is received within said slot and said catch is positioned between said engaged and disengaged positions, and a locking assembly operable to shift said catch from said intermediate position to said engaged position, and thereby cause said relative shifting movement in a direction corresponding to shifting of the fenestration member to the closed position, and lock said catch in said engaged position such that said locking assembly prevents said catch from shifting out of said engaged position, said locking assembly including a locking component shiftably supported for selective movement between a locked position in which the locking component engages and thereby prevents the catch from shifting away from the engaged position and an unlocked position in which the locking component is disengaged from the catch and thereby permits the catch to shift freely toward and away from the engaged position, said catch being yieldably biased into the disengaged position.
  • 2. A lock mechanism as claimed in claim 1,said strike element including a post configured for reception within said slot.
  • 3. A lock mechanism as claimed in claim 1,said mounting assembly including a pin for rotatably mounting said catch for rotational movement among said engaged, intermediate and disengaged positions.
  • 4. A lock mechanism as claimed in claim 1,said catch presenting a hook shape with a curved portion adjacent one end thereof.
  • 5. A lock mechanism as claimed in claim 4,said slot extending inwardly from said one end.
  • 6. A lock mechanism as claimed in claim 5,said catch assembly including a blocking mechanism configured to block movement of said element through said one end when said catch is in said engaged position.
  • 7. A lock mechanism as claimed in claim 1,said slot having an open end, said catch assembly including a blocking mechanism configured to block movement of said element through said open end when said catch is in said engaged position.
  • 8. A lock mechanism as claimed in claim 7,said blocking mechanism including at least one tab extending substantially across said open end of said slot when said catch is in said engaged position.
  • 9. A lock mechanism as claimed in claim 1,said catch assembly including biasing structure operable to yieldably bias said catch toward said disengaged position.
  • 10. A lock mechanism as claimed in claim 9,said catch including a cam surface configured for interengagement with said strike element, such that said element is operable to shift said catch away from said disengaged position against said biasing structure when said catch assembly and said element move relatively in a direction toward one another.
  • 11. A lock mechanism as claimed in claim 1,said locking component being configured to engage said catch in said intermediate position for shifting said catch to said engaged position as said component shifts toward said locked position.
  • 12. A lock mechanism as claimed in claim 11,said locking assembly including a support assembly operable to shiftably support said component, said support assembly including a pin for rotatably supporting said locking component for rotational movement between said locked and unlocked positions.
  • 13. A lock mechanism as claimed in claim 12,said mounting assembly including a pin for rotatably mounting said catch for rotational movement among said engaged, intermediate and disengaged positions, with said component and said catch rotating in opposite directions as said component shifts said catch toward said engaged position.
  • 14. A lock mechanism as claimed in claim 13;said locking component being rotatable to a center position located between said locked and unlocked positions, said catch assembly including over-center biasing structure operable to yieldably bias said component toward said locked position when said component is located between said center and locked positions, and for yieldably biasing said component toward said unlocked position when said component is located between said center and unlocked positions.
  • 15. A lock mechanism as claimed in claim 1,said catch assembly including a safety operable to prevent said component from shifting toward said locked position when said catch is in said disengaged position.
  • 16. A lock mechanism as claimed in claim 15,said safety further preventing said component from shifting to said locked position when said catch is located between said intermediate and disengaged positions.
  • 17. A lock mechanism as claimed in claim 16,said mounting assembly including a pin for rotatably mounting said catch for rotational movement among said engaged, intermediate and disengaged positions, said safety being a part of said catch and including an arm projecting generally radially from said pin, said locking component abuttingly engaging said arm to exert a force against said arm in a direction toward said pin as said component is shifted toward said locked position, when said catch is located between said intermediate and disengaged positions and in said disengaged position.
  • 18. A lock mechanism as claimed in claim 1,said locking assembly including an operating assembly operable to manually control shifting of said locking component between said locked and unlocked positions.
  • 19. A lock mechanism as claimed in claim 18,said locking component including a series of teeth, said operating assembly including a rotatable gear having a plurality of circumferentially spaced teeth intermeshing with said teeth on said locking component, such that rotation of said gear shifts said component.
  • 20. A lock mechanism as claimed in claim 19,said gear including stops for preventing shifting of said component beyond said locked and unlocked positions.
  • 21. A lock mechanism as claimed in claim 1,said slot having an open end, said catch assembly including a blocking mechanism configured to block movement of said element through said open end when said catch is in said engaged position, said locking assembly including a support assembly operable to shiftably support said component for shifting between a locked position and an unlocked position, and an operating assembly operable to manually control shifting of said locking component between said locked and unlocked positions, and said catch assembly including a safety operable to prevent said component from shifting to said locked position when said catch is in said disengaged position.
  • 22. A fenestration assembly comprising:a frame member; a fenestration member slidably supported within said frame member for movement toward and away from a closed position; and a lock mechanism for selectively locking said fenestration member in said closed position, said mechanism including strike element coupled with one of said members, and a catch assembly coupled with the other of said members, said assembly including a catch having structure defining an element receiving slot, a mounting assembly configured to shiftably mount said catch for shifting among a plurality of positions including an engaged position in which said element is received within said slot and retained therein by said catch when said fenestration member is in said closed position, a disengaged position in which said element is disengaged by said catch when said fenestration member is shifted away from said closed position, and an intermediate position in which said element is received within said slot and said catch is positioned between said engaged and disengaged positions, and a locking assembly operable to shift said catch from said intermediate position to said engaged position, and thereby shift said fenestration member to said closed position, and lock said catch in said engaged position such that said locking assembly prevents said catch from shifting out of said engaged position, said locking assembly including a locking component shiftably supported for selective movement between a locked position in which the locking component engages and thereby prevents the catch from shifting away from the engaged position and an unlocked position in which the locking component is disengaged from the catch and thereby permits the catch to shift freely toward and away from the engaged position, said catch being yieldably biased into the disengaged position.
  • 23. A fenestration assembly as claimed in claim 22,said frame member including an upright jamb which lies in juxtaposition with said fenestration member when in said closed position.
  • 24. A fenestration assembly as claimed in claim 22,said fenestration member including a window pane.
  • 25. A fenestration assembly as claimed in claim 22,said strike element including a post configured for reception within said slot.
  • 26. A fenestration assembly as claimed in claim 22, said mounting assembly including a pin for rotatably mounting said catch for rotational movement among said engaged, intermediate and disengaged positions.
  • 27. A fenestration assembly as claimed in claim 22,said catch presenting a hook shape with a curved portion adjacent one end thereof.
  • 28. A fenestration assembly as claimed in claim 27,said slot extending inwardly from said one end.
  • 29. A fenestration assembly as claimed in claim 28,said catch assembly including a blocking mechanism configured to block movement of said element through said one end when said catch is in said engaged position.
  • 30. A fenestration assembly as claimed in claim 22,said slot having an open end, said catch assembly including a blocking mechanism configured to block movement of said element through said open end when said catch is in said engaged position.
  • 31. A fenestration assembly as claimed in claim 30,said blocking mechanism including at least one tab extending substantially across said open end of said slot when said catch is in said engaged position.
  • 32. A fenestration assembly as claimed in claim 22,said catch assembly including biasing structure operable to yieldably bias said catch toward said disengaged position.
  • 33. A fenestration assembly as claimed in claim 32,said catch including a cam surface configured for interengagement with said strike element, such that said element is operable to shift said catch away from said disengaged position against said biasing structure when said fenestration member is moved toward said closed position.
  • 34. A fenestration assembly as claimed in claim 22,said locking component being configured to engage said catch in said intermediate position for shifting said catch to said engaged position as said component shifts toward said locked position.
  • 35. A fenestration assembly as claimed in claim 34,said locking assembly including a support assembly operable to shiftably support said component, said support assembly including a pin for rotatably supporting said locking component for rotational movement between said locked and unlocked positions.
  • 36. A fenestration assembly as claimed in claim 35,said mounting assembly including a pin for rotatably mounting said catch for rotational movement among said engaged, intermediate and disengaged positions, with said component and said catch rotating in opposite directions as said component shifts said catch toward said engaged position.
  • 37. A fenestration assembly as claimed in claim 36,said locking component being rotatable to a center position located between said locked and unlocked positions, said catch assembly including over-center biasing structure operable to yieldably bias said component toward said locked position when said component is located between said center and locked positions, and for yieldably biasing said component toward said unlocked position when said component is located between said center and unlocked positions.
  • 38. A fenestration assembly as claimed in claim 22,said catch assembly including a safety operable to prevent said component from shifting toward said locked position when said catch is in said disengaged position.
  • 39. A fenestration assembly as claimed in claim 38,said safety further preventing said component from shifting to said locked position when said catch is located between said intermediate and disengaged positions.
  • 40. A fenestration assembly as claimed in claim 39,said mounting assembly including a pin for rotatably mounting said catch for rotational movement among said engaged, intermediate and disengaged positions, said safety being a part of said catch and including an arm projecting generally radially from said pin, said locking component abuttingly engaging said arm to exert a force against said arm in a direction toward said pin as said component is shifted toward said locked position, when said catch is located between said intermediate and disengaged positions and in said disengaged position.
  • 41. A fenestration assembly as claimed in claim 22,said locking assembly including an operating assembly operable to manually control shifting of said locking component between said locked and unlocked positions.
  • 42. A fenestration assembly as claimed in claim 41,said locking component including a series of teeth, said operating assembly including a rotatable gear having a plurality of circumferentially spaced teeth intermeshing with said teeth on said locking component, such that rotation of said gear shifts said component.
  • 43. A fenestration assembly as claimed in claim 42,said gear including stops for preventing shifting of said component beyond said locked and unlocked positions.
  • 44. A fenestration assembly as claimed in claim 22,said slot having an open end, said catch assembly including a blocking mechanism configured to block movement of said element through said open end when said catch is in said engaged position, said locking assembly including a support assembly operable to shiftably support said component for shifting between a locked position and an unlocked position, and an operating assembly operable to manually control shifting of said locking component between said locked and unlocked positions, and said catch including a safety operable to prevent said component from shifting to said locked position when said catch is in said disengaged position.
RELATED APPLICATIONS

Not applicable. Not applicable. Not applicable.

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