The present application claims the priority of Indian patent application nos. 202011056727 and 2020011056728 filed on Dec. 28, 2020, which are incorporated herein by reference in its entirety.
The present disclosure relates to construction industry and more particularly, relates to locking mechanisms for any adjustable formwork components, such as for an adjustable telescopic push-pull prop assembly and an adjustable telescopic floor prop assembly.
In the construction industry, wall forms or panels are generally used as supporting components to form structures, for example, to form pillars, walls, and roofs. In case of construction of larger structures, multiple such panels are connected to each other to form a formwork structure. The formwork structure so formed is required to be supported, for example, to be in a predefined position during the construction of the structure for alignment and stability against tilting using push-pull props or floor props.
Such push-pull props usually include an inner tube and an outer tube assembled to facilitate a two-way telescopic functionality to the push-pull prop, i.e., the length of the push-pull prop can be adjusted to support panels of varying dimensional characteristics. Floor props also usually include an inner tube and an outer tube assembled to facilitate a telescopic functionality to the prop.
To lock the inner tube with the outer tube in position, several locking structures are used. The inner tube and the outer tube should be suitably locked to avoid any undesirable movement of the props while supporting the framework. Any error in the assembly and positioning of the props may lead to falling of the panels causing damage at the construction site. Therefore, it is critical to ensure accurate positioning of the props to support the formwork.
In the normal adjustable telescopic props and push-pull props, the telescopic pipe is moved up and down by the connection of the prop nut to a separate hooking mechanism which is locked to the prop pin. Generally, in these types of props, the pin is made captive by use of a wire rope for tying the pin or making the anti-loss arrangement by using large geometry of the pin, for example, a G-shaped hook. These G-hooks have problems of stacking, or the loops can get caught in other parts.
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention. This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
In an embodiment of the present disclosure, a locking mechanism for locking an inner tube with an outer tube of an adjustable telescopic push-pull prop assembly is disclosed. The locking mechanism includes a slotted prop nut having a slot and adapted to move in either direction when rotated on the outer tube having threads, a guiding ring adapted to be accommodated in the slot of the slotted prop nut, and a captive grooved pin assembly adapted to be accommodated in the guiding ring for locking and unlocking the inner tube and the outer tube, such that the slotted prop nut encases the guiding ring and the captive grooved pin assembly. Further, the positioning of the captive grooved pin assembly is such that it does not hinder the rotation of the slotted prop nut.
In another embodiment of the present disclosure, an adjustable telescopic push-pull prop assembly is disclosed. The prop assembly includes an inner tube, an outer tube placed concentrically with respect to the inner tube such that the inner tube is adapted to be extended out of the outer tube for adjusting the length of the prop assembly based on dimensions of a formwork structure to be supported, and a locking mechanism for locking the inner tube with the outer tube. The locking mechanism includes a slotted prop nut having a slot and adapted to move in either direction when rotated on the outer tube having threads, a guiding ring adapted to be accommodated in the slot of the slotted prop nut, and a captive grooved pin assembly adapted to be accommodated in the guiding ring for locking and unlocking the inner tube and the outer tube such that the slotted prop nut encases the guiding ring and the captive grooved pin assembly. Further, the positioning of the captive grooved pin assembly is such that it does not hinder the rotation of the slotted prop nut.
In an embodiment, the slotted prop nut includes a top portion having a first opening, and a bottom portion having a second opening adapted to be aligned with the first opening of the top portion. The second opening includes a plurality of threads. Each of the first opening and the second opening may be understood as circular openings. The slotted prop nut also includes a pair of arms formed to connect the top portion to the bottom portion forming the slot to accommodate the guiding ring, thereby making it a slotted prop nut.
In an embodiment of the present disclosure, a locking mechanism for locking and unlocking an inner tube and an outer tube of an adjustable telescopic floor prop assembly is disclosed. The locking mechanism includes a guiding ring adapted to be disposed on a prop nut, and a captive grooved pin assembly adapted to be accommodated in the guiding ring for locking and unlocking the inner tube and the outer tube.
In another embodiment of the present disclosure, an adjustable telescopic floor prop assembly is disclosed. The prop assembly includes an inner tube, an outer tube placed concentrically with respect to the inner tube such that the inner tube is adapted to be extended out of the outer tube for adjusting the length of the prop assembly based on dimensions of a formwork structure to be supported, and a locking mechanism for locking the inner tube with the outer tube. The locking mechanism includes a guiding ring adapted to be disposed on a prop nut, and a captive grooved pin assembly adapted to be accommodated in the guiding ring for locking and unlocking the inner tube and the outer tube.
In an embodiment, the captive grooved pin assembly includes a shaft portion having a pair of oppositely positioned grooves formed along the length such that a profile of a first end of the shaft portion is different from a profile of a second end of the shaft portion. The captive grooved pin assembly further includes a head portion adapted to be used as a handle to pull out the shaft portion.
In an embodiment, the guiding ring includes a first slot having a profile corresponding to the profile of the second end of the shaft portion of the captive grooved pin assembly. The guiding ring includes a second slot formed at a diametrically opposite point with respect to the first slot and having a profile corresponding to the profile of the first end of the shaft portion of the captive grooved pin assembly.
Therefore, the invention can be said to constitute two aspects linked with the single inventive concept. First, the slotted nut for push-pull action is disclosed, wherein use of separate connecting mechanism for push-pull action is avoided by giving a slot in the prop nut to encase the locking pin. Second, the guiding ring and a grooved pin to make the pin captive is disclosed, wherein it is a compact arrangement with a short straight pin which avoids the traditional anti-loss arrangements like G-hook which uses a large geometry and also helps in convenient stacking due to its short size.
To further clarify the advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
These and other features, aspects, and advantages of the present invention will become better understood when the following detailed description is read with reference to the accompanying drawings in which like characters represent like parts throughout the drawings, wherein:
Further, skilled artisans will appreciate that elements in the drawings are illustrated for simplicity and may not have necessarily been drawn to scale. For example, the flow charts illustrate the method in terms of the most prominent steps involved to help to improve understanding of aspects of the present invention. Furthermore, in terms of the construction of the device, one or more components of the device may have been represented in the drawings by conventional symbols, and the drawings may show only those specific details that are pertinent to understanding the embodiments of the present invention so as not to obscure the drawings with details that will be readily apparent to those of ordinary skill in the art having benefit of the description herein.
For the purpose of promoting an understanding of the principles of the invention, reference will now be made to the embodiment illustrated in the drawings and specific language will be used to describe the same. It will nevertheless be understood that no limitation of the scope of the invention is thereby intended, such alterations and further modifications in the illustrated system, and such further applications of the principles of the invention as illustrated therein being contemplated as would normally occur to one skilled in the art to which the invention relates. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skilled in the art to which this invention belongs. The system, methods, and examples provided herein are illustrative only and not intended to be limiting.
For example, the term “some” as used herein may be understood as “none” or “one” or “more than one” or “all.” Therefore, the terms “none,” “one,” “more than one,” “more than one, but not all” or “all” would fall under the definition of “some.” It should be appreciated by a person skilled in the art that the terminology and structure employed herein is for describing, teaching, and illuminating some embodiments and their specific features and elements and therefore, should not be construed to limit, restrict, or reduce the spirit and scope of the claims or their equivalents in any way.
For example, any terms used herein such as, “includes,” “comprises,” “has,” “consists,” and similar grammatical variants do not specify an exact limitation or restriction, and certainly do not exclude the possible addition of one or more features or elements, unless otherwise stated. Further, such terms must not be taken to exclude the possible removal of one or more of the listed features and elements, unless otherwise stated, for example, by using the limiting language including, but not limited to, “must comprise” or “needs to include.”
Whether or not a certain feature or element was limited to being used only once, it may still be referred to as “one or more features” or “one or more elements” or “at least one feature” or “at least one element.” Furthermore, the use of the terms “one or more” or “at least one” feature or element do not preclude there being none of that feature or element, unless otherwise specified by limiting language including, but not limited to, “there needs to be one or more . . . ” or “one or more element is required.”
Unless otherwise defined, all terms and especially any technical and/or scientific terms, used herein may be taken to have the same meaning as commonly understood by a person ordinarily skilled in the art.
Reference is made herein to some “embodiments.” It should be understood that an embodiment is an example of a possible implementation of any features and/or elements presented in the attached claims. Some embodiments have been described for the purpose of explaining one or more of the potential ways in which the specific features and/or elements of the attached claims fulfil the requirements of uniqueness, utility, and non-obviousness.
Use of the phrases and/or terms including, but not limited to, “a first embodiment,” “a further embodiment,” “an alternate embodiment,” “one embodiment,” “an embodiment,” “multiple embodiments,” “some embodiments,” “other embodiments,” “further embodiment”, “furthermore embodiment”, “additional embodiment” or other variants thereof do not necessarily refer to the same embodiments. Unless otherwise specified, one or more particular features and/or elements described in connection with one or more embodiments may be found in one embodiment, or may be found in more than one embodiment, or may be found in all embodiments, or may be found in no embodiments. Although one or more features and/or elements may be described herein in the context of only a single embodiment, or in the context of more than one embodiment, or in the context of all embodiments, the features and/or elements may instead be provided separately or in any appropriate combination or not at all. Conversely, any features and/or elements described in the context of separate embodiments may alternatively be realized as existing together in the context of a single embodiment.
Any particular and all details set forth herein are used in the context of some embodiments and therefore should not necessarily be taken as limiting factors to the attached claims. The attached claims and their legal equivalents can be realized in the context of embodiments other than the ones used as illustrative examples in the description below.
Embodiments of the present invention will be described below in detail with reference to the accompanying drawings.
The prop assembly 100 may include, but is not limited to, an inner tube 104 and an outer tube 106. As the name suggests, the inner tube 104 and the outer tube 106 are placed concentrically with respect to each other. The inner tube 104 may be received in a telescopic manner in the outer tube 106. Therefore, the inner tube 104 is adapted to be extended out of the outer tube 106 for adjusting the length of the prop assembly 100, based on dimensions of a formwork structure to be supported.
Particularly, based on the dimensions of the formwork structure, the inner tube 104 may be pulled out of or pushed in the outer tube 106. For example, for increasing the length of the prop assembly 100, the inner tube 104 may be pulled out of the outer tube 106. On the other hand, to reduce the length of the prop assembly 100, the inner tube 104 may be pushed in the outer tube 106. Once the position of the inner tube 104 is adjusted with respect to the outer tube 106, the locking mechanism 102 may be adapted to lock the inner tube 104 with the outer tube 106.
In an embodiment, for effecting the locking of the inner tube 104 and the outer tube 106, the inner tube 104 may include a plurality of through holes 108. The through holes 108 may individually referred to as the through hole 108 or a through hole 108-1, a through hole 108-2, and a through hole 108-N. In the illustrated embodiment, a through hole is depicted as 108. Further, on an end of the outer tube 106, a plurality of screw threads 110 are provided on an external surface. The screw threads 110 may be adapted to engage the locking mechanism 102 for locking and unlocking the inner tube 104 with the outer tube 106.
In an embodiment, the locking mechanism 102 may be adapted to lock the inner tube 104 with the outer tube 106 to be in the predefined position. The locking mechanism 102 may be a slotted prop nut assembly having a captive pin.
In an embodiment, the prop assembly 100 may also include a handle 120 to rotate the slotted prop nut 112 to facilitate the push-pull action. In an embodiment, the slotted prop nut 102 may be adapted to move in either direction, when rotated on the outer tube 106 having threads. When the inner tube 104 is locked with the outer tube 106, the locking mechanism 102 may be adapted to align them as well as support the formwork properly. Therefore, the locking mechanism 102 may be adapted to align the inner tube 104 with the outer tube 106 before locking.
In operation, based on the dimensional characteristics of the formwork to be supported, the inner tube 104 and the outer tube 106 are positioned with respect to each other such that a slot 122 of the outer tube 106 is aligned with at least one of the through holes 108. Accordingly, the handle 120 may be operated to move the slotted prop nut 112 over the aligned slots 108, 122. Further, the captive grooved pin assembly 114 may be inserted through the guiding ring 116 and the aligned slots 108, 122 to lock the inner tube 104 with the outer tube 106.
Particularly,
Further,
In an embodiment, the slotted prop nut 112 may include a slot for receiving the guiding ring 116.
Referring to
The captive grooved pin assembly 114 also includes at least one of a rivet, a spot weld, and a dowel pin 404 formed on the shaft portion 506 and adapted to restrict removal of the captive grooved pin assembly 114 from the guiding ring 116, thus making the grooved pin 114 captive within the guiding ring 116 in a locked state. For the sake of readability, at least one of the rivet, the spot weld, and the dowel pin 404 is hereinafter referred to as the dowel pin 404.
Further, the guiding ring 116 may include a first slot 406 having a circular profile corresponding to the maximum diameter of the captive grooved pin assembly 114. The guiding ring 116 may also include a second slot 408 formed at a diametrically opposite point with respect to the first slot 406. In an embodiment, the second slot 408 may have a profile corresponding to the pair of grooves 402 of the captive grooved pin assembly 114 that locks the captive pin with the guiding ring 116.
Once the captive grooved pin assembly 114 is inserted through the first slot 406 and the second slot 408 of the guiding ring 116, the dowel pin 404 restricts the movement of the captive grooved pin assembly 114 out of the second slot 408.
In an embodiment, the locking mechanism 100 may include a spring-loaded mechanism 410 adapted to prevent accidental dislodging of the captive grooved pin assembly 114 out of the first slot 406. In an embodiment, the spring-loaded mechanism 410 may include a spring ball stopper 410-1 formed on the shaft portion 506 of the captive grooved pin assembly 114. In an embodiment, the spring ball stopper 410-1 may be formed about an axis orthogonal to an axis of the dowel pin 404. In another embodiment, the spring-loaded mechanism 410 may include an omega clip 410-2 disposed on the guiding ring 116. The omega clip 410-2 may be formed adjacent to the first slot 406 of the guiding ring 116 and adapted to prevent accidental dislodging of the captive grooved pin assembly 114 out of the first slot 406 and in turn of the guiding ring 116. Further constructional and operational features of the captive grooved pin assembly 114 and the guiding ring 116 are explained in detail in the subsequent description.
As would be appreciated by a person skilled in the art, in other embodiments, the profile of the second end 512 of may vary depending on the constructional and operational requirements of the prop assembly 100 as far as it restricts the shaft portion 506 to completely move out of the guiding ring 116, without departing from the scope of the present disclosure. Accordingly, the positioning and construction of the grooves 402 may also change.
Referring to
Further, the shaft portion 506 of the captive grooved pin assembly 114 is inserted diametrically through the guiding ring 116 such that the shaft portion 506 passes through the first slot 406 and then the second slot 408. Further, the shaft portion 506 does not completely come out of the guiding ring 116. This is due to the different shapes of slots provided at the diametrically opposite ends of the guiding ring 116 and the presence of the dowel pin 404 and the spring-loaded mechanism 410.
In an embodiment, the dowel pin 404 may be formed adjacent to the second end 512 on an external surface of the shaft portion 506. In an embodiment, the dowel pin 404 may be formed on any end of the shaft portion 506, which has a circular profile. The dowel pin 404 may be adapted to restrict removal of the shaft portion 506 through the second slot 408 of the guiding ring 116, thereby making the grooved pin 114 captive.
In another embodiment of the present disclosure, a locking mechanism for an adjustable telescopic floor prop assembly is disclosed. The adjustable telescopic floor prop assembly may also include a prop nut, but it would not be slotted like the slotted prop nut 112. Further, the adjustable telescopic floor prop assembly is adapted to exhibit a push action. The locking mechanism for this embodiment may include, but is not limited to, the captive grooved pin assembly and the guiding ring. The constructional and operational features of the captive grooved pin assembly and the guiding ring of the locking mechanism of the present embodiment would remain the same as that of the captive grooved pin assembly 114 and the guiding ring 116. Therefore, for the sake of brevity, the captive grooved pin assembly and the guiding ring are referred to as the captive grooved pin assembly 114 and the guiding ring 116, respectively. This is applicable for the constituent components of the captive grooved pin assembly 114 and the guiding ring 116, such as the shaft portion 506, the grooves 402, the first end 510, the second end 512, the head portion 502, the first slot 406, the second slot 408, the dowel pin 404, and the spring-loaded mechanism 410.
Similarly, the inner tube and the outer tube of the adjustable telescopic floor prop assembly would also be referred to as the inner tube 104 and the outer tube 106, as their construction and the operation remain the same. This is also applicable for the constituent parts of the inner tube and the outer tube. Therefore, the description of these components as explained with respect to the prop assembly 100 and the locking mechanism 102 remain equally applicable for the floor prop assembly of the present embodiment.
As illustrated in
As would be gathered, the locking mechanisms 102, 1002 offer a comprehensive approach for locking of the inner tube 104 and the outer tube 106 of the respective prop assemblies 100, 1000. Further, the slotted prop nut 112 of the locking mechanism 102 has the slot 302 to accommodate the guiding ring 116. Therefore, an overall space for assembling the locking mechanism 102 is significantly reduced. This would also eliminate the need of having a separate connecting mechanism for connecting the slotted prop nut and the guiding ring 116. Furthermore, the captive grooved pin assembly 114 is locked with the guiding ring 116. Therefore, the possibility of misplacement of the captive grooved pin assembly 114 is eliminated. Further, the captive grooved pin assembly 114 is small in size ensuring an overall compact construction of the locking mechanisms 102, 1002 which contributes to improved logistics.
Also, the rotation of the slotted prop nut 112 or the prop nut 1004 is not affected by the positioning of the captive grooved pin assembly 114 and the guiding ring 116. This is due to dimension of the pin and slot size of the nut which are kept in such a way that the rotation of the nut is not hindered.
This means the captive grooved pin assembly 114 and guiding ring 116 can freely move upwards or downwards together with the slotted nut 102 creating the push-pull action though the ring and pin are interlocked in the nut. In addition, the spring-loaded mechanism 410 prevents accidental dislodging of the captive grooved pin assembly 114 in the locked position as well as to keep the captive grooved pin assembly 114 in position during rotation of the slotted prop nut 112 or the prop nut 1004. Therefore, the locking mechanisms 102, 1002 of the present disclosure is operation effective, lightweight, cost-effective, and convenient in operation.
Also, as would be appreciated by a person skilled in the art, while the locking mechanisms 102, 1002 are explained with respect to the prop assemblies 100, 1000, the locking mechanisms 102, 1002 can be used for any structure requiring similar locking of engaging and telescopic components. Therefore, the scope of the locking mechanisms 102, 1002 is not limited only to the prop assemblies 100, 1000.
While specific language has been used to describe the present subject matter, any limitations arising on account thereto, are not intended. As would be apparent to a person in the art, various working modifications may be made to the method in order to implement the inventive concept as taught herein. The drawings and the foregoing description give examples of embodiments. Those skilled in the art will appreciate that one or more of the described elements may well be combined into a single functional element. Alternatively, certain elements may be split into multiple functional elements. Elements from one embodiment may be added to another embodiment.
Number | Date | Country | Kind |
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202011056727 | Dec 2020 | IN | national |
202011056728 | Dec 2020 | IN | national |
Filing Document | Filing Date | Country | Kind |
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PCT/IB2021/062380 | 12/28/2021 | WO |