The present invention relates generally to pliers having an overcenter locking position.
Locking pliers generally rely on an “overcenter” linkage to lock the pliers into a position compressing jaws thereof against a work piece. It may be appreciated, however, that bumping or otherwise unintentionally disturbing such pliers in such an overcenter locked position may cause the pliers to spring open and disengage from the work piece. Among other things, the present application relates to preventing pliers from unintentionally moving from an overcenter locked position.
According to one aspect of this disclosure, a pair of pliers includes an upper structure including an upper jaw and an upper handle extending from the upper jaw, and a lower structure including a lower jaw and a lower handle, the lower jaw configured to pivot relative to the upper jaw. The lower handle is configured to pivot relative to the lower jaw. The pair of pliers additionally includes an overcenter linkage operatively connected between the upper structure and the lower structure, the linkage biasing the lower handle and the lower jaw away from the upper handle and the upper jaw, respectively, when in a jaw-opening position, and enabling the lower jaw and the lower handle to be retained in a closed configuration when the linkage is in a jaw-closing position. The pair of pliers further includes a lock member movable between a locking configuration and a release configuration. When the lock member is in the locking configuration, it prevents pivoting movement of the lower handle from the closed configuration and retains the jaws in a closed position. When the lock member is in the release configuration, it enables the lower handle to be moved away from the closed configuration and allows the jaws to move to an open position.
These and other objects, features, and characteristics of the present invention, as well as the methods of operation and functions of the related elements of structure and the combination of parts and economies of manufacture, will become more apparent upon consideration of the following description and the appended claims with reference to the accompanying drawings, all of which form a part of this specification, wherein like reference numerals designate corresponding parts in the various figures. In one embodiment of the invention, the structural components illustrated herein are drawn to scale. It is to be expressly understood, however, that the drawings are for the purpose of illustration and description only and are not a limitation of the invention. In addition, it should be appreciated that structural features shown or described in any one embodiment herein can be used in other embodiments as well. It is to be expressly understood, however, that the drawings are for the purpose of illustration and description only and are not intended as a definition of the limits of the invention. As used in the specification and in the claims, the singular form of “a”, “an”, and “the” include plural referents unless the context clearly dictates otherwise.
Features of the pliers in accordance with one embodiment are shown in the drawings, in which like reference numerals designate like elements. The drawings form part of this original disclosure in which:
Pivotally coupled to the handle 20 by a first pivot pin 60 is a lower jaw 70. As shown in the illustrated embodiment, a first pivot hole 80 of the lower jaw 70 is configured to be received in the upper handle 20, and align with corresponding upper handle pivot holes 90. The upper handle pivot holes 90 extend through the upper handle 20 (or otherwise formed on opposing faces of the upper handle 20) and have a receiving space therebetween to receive a portion of the lower jaw 70, such that the first pivot pin 60 passes through both the upper handle pivot holes 90 and the first pivot hole 80, holding the lower jaw 70 within the space between the upper handle pivot holes 90 by the first pivot pin 60. The lower jaw 70 is therefore able to pivot on the first pivot pin 60 relative to the upper handle 20 and the upper jaw 50. In various embodiments, the first pivot pin 60 may be configured as a screw, a bolt, a rivet, or any other appropriate body configured to pivotally secure the lower jaw 70 to the upper handle 20. It may be appreciated, then, that the lower jaw 70 may pivot with respect to the upper jaw 50, to open and close the jaws of the locking pliers 10.
Also pivotally coupled to the lower jaw 70 is a lower handle 100, which is elongated, to extend generally parallel to but below the upper handle 20. The lower jaw 70 and the lower handle 100 together form a lower structure. As shown, the lower handle 100 includes therein first lower handle pivot holes 110, that extend through the lower handle 100, and are configured to receive a portion of the lower jaw 70 therebetween. Specifically, the lower handle 100 is configured to receive a portion of the lower jaw 70 that contains a second pivot hole 120 formed therein. A second pivot pin 130 is received by both the first lower handle pivot holes 110 and the second pivot hole 120 of the lower jaw 70, to pivotally couple the lower handle 100 and the lower jaw 70. In various embodiments, the second pivot pin 130 may be configured as a screw, a bolt, a rivet, or any other appropriate body configured to pivotally secure the lower jaw 70 to the lower handle 100.
An overcenter linkage 140 operatively connects between the upper structure and the lower structure. Specifically, the linkage includes a linkage bar 145, which is configured to move into and out of an overcenter jaw-closing position, described in greater detail below. As shown, the linkage bar 145 contains therein an upper linkage pivot 150, which is configured to be pivotally coupled to a receiving region in the upper handle 20. While in some embodiments the upper linkage pivot 150 may engage an axle defining a pivot axis in the receiving region, in other embodiments the upper linkage pivot 150 may comprise a curved shape on the linkage bar 145, where the curved shape generally surrounds a pivot axis. A lower linkage pivot hole 160 of the linkage bar 145 is configured to be received by the lower handle 100. In the illustrated embodiment, the lower handle 100 includes second lower handle pivot holes 170, surrounding a region in which the lower linkage pivot hole 160 is inserted into, so that the second lower handle pivot holes 170 are aligned with the lower linkage pivot hole 160. As such, in some embodiments the lower handle 100 may have a generally U-shaped cross section. A third pivot pin 180 may therefore be inserted through both the second lower handle pivot holes 170 and the lower linkage pivot hole 160, such that the linkage bar 145 couples the lower handle 100 to the upper handle 20, and may push or pull on the assembly of the lower handle 100 and the lower jaw 70 to move the locking pliers 10 into and out of a relaxed jaw-opening position, a top-dead-center position, and the overcenter jaw-closing position, as described in greater detail below.
Further coupling the lower jaw 70 and the upper handle 20 as part of the linkage 140 may be a spring 190 having a first end 200 that is received in a receiving aperture 210 of the lower jaw 70, and a second end 220 that is received in the upper handle. As discussed in greater detail below, the spring 190 is configured to pull the lower jaw 70 open, which would generally bias the linkage bar 145 into the relaxed jaw-opening position. When the linkage bar 145 moves into the jaw-closing position, however, the lower linkage pivot hole 160 is positioned to the interior of the second pivot hole 120 and the upper linkage pivot 150 (i.e. proximal to the upper handle 20, resulting in any force applied between the upper jaw 50 and the lower jaw 70 act to drive the lower linkage pivot hole 160 further inward towards the upper handle 20, instead of causing the lower jaw 70 to open from the upper jaw 50, effectively locking the jaws around a work piece therebetween. As such, it may be appreciated that if the locking pliers 10 are bumped when in the overcenter jaw-closing position, the linkage may move from overcenter to top-dead-center (where the lower linkage pivot hole 160 is in alignment across the linkage bar 145 with the second pivot hole 120 and the upper linkage pivot 150), at which point the spring 190 may cause the linkage to spring into the relaxed jaw-opening position, opening the lower jaw 70 from the upper jaw 50, and releasing the work piece.
It may be appreciated that the positioning of the linkage bar 145 may be modified by an adjustment knob 230, which may be received in the handle 20, and configured to modify the position of the upper linkage pivot 150 relative to the handle 20. In the illustrated embodiment, the adjustment knob 230 is a turn-screw knob that extends from the second end 40 of the housing 20, and may screw into and out of the housing 20 to move a pivot axis of the linkage bar 145 in the handle 20 either closer to or further from the upper jaw 50. As such, the adjustment knob 230 may modify the angle of the linkage bar 145, to allow the lower jaw 70 and the upper jaw 50 to clamp down onto different sizes of work pieces, and with different amounts of force.
The pivotal coupling of the upper handle 20, lower jaw 70, lower handle 100, and linkage bar 145, as well as the coupling of the spring 190 therebetween, may generally allow the locking pliers 10 to operate through the squeezing of the lower handle 100 towards the upper handle 20. As the lower handle 100 is squeezed with a work piece between the upper jaw 50 and lower jaw 70, the linkage bar 145 may pivot to the top-dead-center position. As the lower handle 100 is squeezed further, the linkage bar 145 may move to the overcenter jaw-closing position, causing the locking pliers 10 to remain clamped onto the work piece. To provide a mechanical advantage to move the linkage bar 145 back to the top-dead-center or the relaxed jaw-opening positions, and thus release the work piece, a release lever 240 is pivotally coupled to the lower handle 100. As shown in
As indicated above, it may be appreciated that the release spring 190 may be configured to promote the release of the lower jaw 70 and the linkage bar 145 from being locked in the overcenter jaw-closing position. As such, when the locking pliers 10 are locked around a work piece in the overcenter jaw-closing position, bumping or otherwise disturbing the locking pliers 10 may result in the linkage bar 145 slipping out of the overcenter jaw-closing position, leading to the lower jaw 70 opening away from the upper jaw 50. In such a situation, any work piece located between the lower jaw 70 and the upper jaw 50 may be inadvertently released. Additionally, the force of the spring 190 may cause the locking pliers 10 to spring away from the work piece and subsequently fall from where the locking pliers 10 were positioned. Such unintentional unlocking of the locking pliers 10 may also occur where a user of the locking pliers 10 accidently pulls on the release lever 240, moving the linkage bar 145 out of the overcenter locked position. As described in greater detail below, preventing such unintentional movements of the linkage bar 145 are an object of the present disclosure.
As shown in the exploded view of
It may be appreciated that other mechanisms for preventing movement of a linkage from the overcenter locked position are also possible, and may be utilized in other embodiments. For example,
As shown, the lower handle 370 of the locking pliers 360 is pivotally coupled to the lower jaw 70. In particular, the lower jaw 70 is received within the lower handle 370 with first lower handle pivot holes 400 of the lower handle 370 aligned with the second pivot hole 120 of the lower jaw 70, so that the second pivot pin 130 may be inserted therethrough to pivotally couple the lower jaw 70 to the lower handle 370. The linkage bar 385 contains an associated lower linkage pivot hole 410, which is received between second lower handle pivot holds 420 of the lower handle 370. Additionally, pivot latch holes 430 of the pivot latch 390 may also be aligned with the lower linkage pivot hole 410 and the second lower handle pivot holes 420, so that the third pivot pin 180 may be inserted therethrough, pivotally coupling the lower handle 370, the linkage bar 385, and the pivot latch 390 together. With such an alignment, the pivot latch 390 may rotate about the pivot pin 180, and as such may be selectively positioned to engage both a linkage latch receptacle 440 in the pivot latch 390 and lower handle latch receptacles 450 in the lower handle 370, which would lock the linkage bar 385 to the lower handle 370, preventing movement of the linkage bar 385 from the overcenter locked position. Specifically, a pivot latch bar 460 extending between pivot latch flanges 470 containing the pivot latch holes 430 may rotate into the aligned linkage latch receptacle 440 and lower handle latch receptacles 450 when the linkage bar 385 is in the overcenter locked position, thus preventing pivotal motion between the linkage bar 385 and the lower handle 370 to move the linkage bar 385 out of the overcenter locked position. In an embodiment, such movement of the pivot latch 390 may be effectuated by manipulation of handles 475 extending from the pivot latch flanges 470 for engagement by a finger of a user of the locking pliers 360. To allow the locking pliers 360 to be subsequently unlocked, the pivot latch 390 may be rotated so that the pivot latch bar 460 disengage from the lower handle latch receptacles 450 and the linkage latch receptacle 440, disconnecting the connection between the linkage bar 385 and the lower handle 370. In the illustrated embodiment, the pivot latch bar 460 is configured to be received in a second linkage latch receptacle 480 when the pivot latch 390 is rotated so as to not interfere with the pivotal motion of the linkage bar 385.
Because the locking pliers 360 has an increased number of pivoting or otherwise rotating members about the third pivot pin 180, in the illustrated embodiment a washer 490 is additionally provided to distribute the load on the third pivot pin 180, reduce wear, or otherwise act as a spacer. It may be appreciated, however, that washers such as the washer 490 are optional, and may be found associated with the other pivot pins, or may be omitted, across various embodiments. In various embodiments, other elements of the linkage bar 385 and the lower handle 370 may generally resemble and function in a manner similar to corresponding elements of the locking pliers 10. For example, the linkage bar 385 includes an upper linkage pivot 500 which similarly to upper linkage pivot 150 would be received in the upper handle 20 at a position that is modifiable by the adjustment knob 230. Additionally, the lower handle 370 includes third lower handle pivot holes 510 that may be aligned with the release lever pivot hole 270 of the release lever 240 so that the release lever pivot pin 250 may be inserted therethrough to pivotally couple the release lever 240 to the lower handle 370. As shown in the embodiment of
Various components of the locking pliers 10, the locking pliers 360, variations thereof, or other such embodiments may each be of any suitable construction or configuration, including but not limited to being formed from metal, plastic, elastomer, wood or combinations thereof. In some embodiments, the handles (i.e. the upper handle 20 and/or the lower handles 100 or 370) may be at least partially wrapped in a grip material, including but not limited to rubber. Additionally, while in the illustrated embodiment the linkage latch 290 and the pivot latch 390 are configured to couple the linkage bars 145 or 385 to the lower handles 100 or 370, in other embodiments the linkage latch 290, the pivot latch 390, variations thereof, or other such embodiments may be configured to couple the linkages to the upper handle 20, the lower jaw 70, the upper jaw 50, or any other appropriate location of the locking pliers, so as to selectively prevent movement of the linkage from the overcenter lock position.
Although the invention has been described in detail for the purpose of illustration based on what is currently considered to be the most practical and preferred embodiments, it is to be understood that such detail is solely for that purpose and that the invention is not limited to the disclosed embodiments, but, on the contrary, is intended to cover modifications and equivalent arrangements that are within the spirit and scope of the appended claims. For example, it is to be understood that the present invention contemplates that, to the extent possible, one or more features of any embodiment can be combined with one or more features of any other embodiment.
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