1. FIELD OF THE INVENTION
The invention is related to the field of pneumatic pistons, and more particularly, to a locking pneumatic piston.
2. DESCRIPTION OF THE PRIOR ART
Pneumatic actuators and/or pneumatic pistons are mechanical devices that can convert pneumatic pressure to mechanical energy or vice versa. Pneumatic pressure can be provided to a pneumatic actuator/piston in order to move a piston rod and any associated mechanical work piece. Alternatively, a piston rod and piston can be moved in order to increase or decrease an associated pneumatic pressure.
Pneumatic actuators/pistons can be used in a variety of applications, such as in industrial machines and in industrial processes. Increasingly, pneumatic actuators/pistons are used in vehicles. A relatively new application is as a tensioner device for seatbelts, tensioning a seatbelt when a collision has been detected and before occupants of the vehicle are affected. The pneumatic actuator/piston can be actuated in order to take up slack in and/or tension the seatbelt in some manner. Other new applications include airbag deployment and hood lift systems, among others.
For some applications, such as a seatbelt tensioner application, for example, it may be desirable to lock the piston at a certain point in the actuation, such as when tensioning has been substantially achieved. In other applications, it may be desirable to lock the pneumatic actuator/piston in one or more various positions.
This may be advantageous in terms of the required volume and the required pressure of the supplied pneumatic air. This may be advantageous in terms of preventing subsequent movement/relaxation of the actuator/piston, as a change in load on the actuator/piston may cause the actuator/piston to move. This may be advantageous when the actuator/piston may be subject to large impulse loads, such as during a collision.
It is desirable that the lock mechanism be achieved with few parts. It is desirable that the lock mechanism is simple and robust. It is desirable that the lock mechanism be pneumatically actuated.
In one aspect of the invention, a locking pneumatic piston comprises:
Preferably, the inner surface of the piston chamber is substantially smooth.
Preferably, the inner surface of the piston chamber further comprises one or more detent features.
Preferably, the locking seal provides a first sealing force against the inner surface in an absence of pneumatic locking pressure and provides a second sealing force when pneumatic locking pressure is provided at the internal pneumatic channel, with the second sealing force being greater than the first sealing force.
Preferably, the locking seal is at least partially elastomeric.
Preferably, the locking pneumatic piston further comprises:
Preferably, the locking pneumatic piston further comprises a pneumatic lock port formed on the piston rod outside of the piston chamber, with the pneumatic lock port being in communication with the internal pneumatic channel.
In one aspect of the invention, a method of providing a locking pneumatic piston comprises:
Preferably, providing the pneumatic piston further comprises:
Preferably, the inner surface of the piston chamber is substantially smooth.
Preferably, the inner surface of the piston chamber further comprises one or more detent features.
Preferably, the locking seal provides a first sealing force against the inner surface in an absence of pneumatic locking pressure and provides a second sealing force when pneumatic locking pressure is provided at the internal pneumatic channel, with the second sealing force being greater than the first sealing force.
Preferably, the locking seal is at least partially elastomeric.
Preferably, the method further comprises:
Preferably, the pneumatic lock port is in communication with the internal pneumatic channel.
In one aspect of the invention, a method of providing a locking pneumatic piston comprises:
Preferably, providing the pneumatic piston and providing the internal lock mechanism further comprises:
Preferably, the inner surface of the piston chamber is substantially smooth.
Preferably, the inner surface of the piston chamber further comprises one or more detent features.
Preferably, the locking seal provides a first sealing force against the inner surface in an absence of pneumatic locking pressure and provides a second sealing force when pneumatic locking pressure is provided at the internal pneumatic channel, with the second sealing force being greater than the first sealing force.
Preferably, the locking seal is at least partially elastomeric.
Preferably, the method further comprises:
Preferably, the pneumatic lock port is in communication with the internal pneumatic channel.
In one aspect of the invention, a locking pneumatic piston comprises:
Preferably, the inner surface of the piston chamber is substantially smooth.
Preferably, the inner surface of the piston chamber further comprises one or more detent features.
Preferably, the locking seal provides a first sealing force against the inner surface in an absence of pneumatic locking pressure and provides a second sealing force when pneumatic locking pressure is provided at the internal pneumatic channel, with the second sealing force being greater than the first sealing force.
Preferably, the locking seal is at least partially elastomeric.
Preferably, the locking pneumatic piston further comprises:
Preferably, the locking pneumatic piston further comprises a pneumatic lock port formed on the carriage, with the pneumatic lock port being in communication with the internal pneumatic channel.
The same reference number represents the same element on all drawings. It should be understood that the drawings are not necessarily to scale.
The piston 120 includes a circumferential surface 126 that contacts or comes into close proximity with the inner surface 104 of the piston chamber 103. The piston 120 further includes a seal groove 125 that receives a locking seal 124.
An internal pneumatic channel 127 extends at least a lengthwise portion of the piston rod 113. One or more passages 129 extend from the internal pneumatic channel 127 to the seal groove 125 and communicate with the seal groove 125. The one or more passages 129 provide a pneumatic locking pressure to the seal groove 125, under the locking seal 124. Four passages 129 are included in the embodiment shown in the figure.
The internal pneumatic channel 127 further communicates with a pneumatic lock port 117 that is located outside the piston chamber 103. The pneumatic lock port 117 is formed on the piston rod 113 in some manner. The pneumatic locking pressure provided to the pneumatic lock port 117 is communicated to the internal pneumatic channel 127, to the one or more passages 129, and to the seal groove 125 and the locking seal 124. The pneumatic locking pressure can extend the locking seal 124 at least partially outward and away from the piston 120 and can press the locking seal 124 substantially against the inner surface 104 of the piston chamber 103. The locking seal 124 therefore substantially locks the piston 120 in place within the piston chamber 103. The locking seal 124 therefore comprises an internal lock mechanism, in combination with the seal groove 125, the one or more passages 129, and the internal pneumatic channel 127.
The locking can prevent slippage or movement of the locking pneumatic piston 100. The locking can prevent movement due to leakage of pneumatic pressure within the locking pneumatic piston 100. The locking can prevent movement due to expansion or contraction of air within the locking pneumatic piston 100. The locking can remove the necessity for maintaining the pneumatic pressure within the locking pneumatic piston 100.
The locking pneumatic piston 100 can be pneumatically locked in position. The locking pneumatic piston 100 can be locked at substantially any position in some embodiments. The locking pneumatic piston 100 can be reversibly locked and unlocked. The locking pneumatic piston 100 can be locked or unlocked at any time. The locking pneumatic piston 100 can be locked for any amount of time. The locking pneumatic piston 100 can be quickly locked or unlocked.
In operation, the locking pneumatic piston 100 can be actuated and the piston 120 can be moved reciprocally in the piston chamber 103 so that the piston rod 113 moves into and out of the piston case 102. In addition, the locking capability can be deployed when the piston 120 is at any position within the piston chamber 103 and can be deployed when the piston 120 is locked or stationary. The locking capability can be deployed by providing a pneumatic locking pressure into the pneumatic lock port 117, wherein the pneumatic locking pressure at least partially extends the locking seal 124 from the circumferential surface 126 of the piston 120. The locking seal 124 can contact and exert a pressure on the inner surface 104 of the piston chamber 103.
In some embodiments, the locking pneumatic piston 100 converts pneumatic pressure provided in the piston chamber 103 into mechanical force and/or movement at the piston rod 113. In other embodiments, the locking pneumatic piston 100 converts mechanical force and/or movement provided at the piston rod 113 into pneumatic pressure in the piston chamber 103.
The locking seal 124 can create a seal against portions of the seal groove 125. For example, the locking seal 124 can substantially seal against the side walls or surfaces of the seal groove 125. In addition, the locking seal 124 can substantially seal against bottom walls or surfaces of the seal groove 125.
The walls or surfaces of the seal groove 125 can be substantially straight and/or planar, as shown. However, it should be understood that the seal groove 125 can be configured in any manner, and other seal groove configurations are contemplated and are within the scope of the description and claims.
The one or more detent features 131 can be located anywhere on the inner surface 104. The one or more detent features 131 can be located at predetermined detent locations, such as at an expected actuation position, expected actuation end point, etc.
As is generally known in the art, rodless pneumatic pistons comprise a movable carriage 813 positioned outside the piston case 102. The carriage 813 is coupled to the piston 120, which is still positioned within the piston case 102. A cover strip 814 and a sealing strip 815 can be used to seal the piston chamber 103 and prevent fluid from escaping while allowing the piston 102 and the carriage 813 to move in the axial direction.
According to an embodiment, the pneumatic locking port 117 and internal pneumatic channel 827 can be formed in a portion of the carriage 813 and extend to the one or more passages 129 formed in the piston 120. As can be appreciated, the pneumatic locking port 817 can be formed in the portion of the carriage 813 that extends around the sealing strip 815, i.e., the portion of the carriage 813 that is coupled to the piston 120.
According to the embodiment shown, the one or more passages 129 provide pneumatic communication to a first locking seal 124 and a second locking seal 824. Therefore, the piston 120 of the embodiment shown includes two locking seals 124, 824 that can work together. It should be appreciated however, that in other embodiments, the single locking seal 124 can be utilized. Therefore, the locking pneumatic piston 800 should not be limited to requiring two locking seals.
As can be appreciated, the remaining components of the locking pneumatic piston 100 described above can be easily incorporated into the locking pneumatic piston 800 and thus, the remaining features are omitted for brevity of the description.
The locking pneumatic piston according to the invention can be employed according to any of the embodiments in order to provide several advantages, if desired. The locking pneumatic piston comprises an economical and mechanically simple locking actuator/piston. The locking pneumatic piston provides an actuator/piston with a quick locking and unlocking capability. The locking pneumatic piston provides an actuator/piston with a repeatable locking capability. The locking pneumatic piston provides an actuator/piston with a locking capability that can lock at a plurality of positions, and not just at beginning and end travel positions. The locking pneumatic piston provides an actuator/piston with no need for a separate locking energy source. The locking pneumatic piston provides an actuator/piston wherein the pneumatic supply can be provided by vehicle.
The detailed descriptions of the above embodiments are not exhaustive descriptions of all embodiments contemplated by the inventors to be within the scope of the invention. Indeed, persons skilled in the art will recognize that certain elements of the above-described embodiments may variously be combined or eliminated to create further embodiments, and such further embodiments fall within the scope and teachings of the invention. It will also be apparent to those of ordinary skill in the art that the above-described embodiments may be combined in whole or in part to create additional embodiments within the scope and teachings of the invention. Thus, although specific embodiments of, and examples for, the invention are described herein for illustrative purposes, various equivalent modifications are possible within the scope of the invention, as those skilled in the relevant art will recognize. Accordingly, the scope of the invention should be determined from the following claims.
Number | Date | Country | Kind |
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1101787.8 | Feb 2011 | GB | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/GB12/50181 | 1/30/2012 | WO | 00 | 7/15/2013 |