The present application claims priority to and incorporates by reference the entire contents of Japanese Patent Application No. 2014-087540 filed in Japan on Apr. 21, 2014.
1. Field of the Invention
The present invention relates to a locking structure between a member to be supported and a supporting body.
2. Description of the Related Art
Japanese Patent Application Laid-open No. 2013-198347, for example, discloses, as a locking structure for locking a member to be supported to a supporting body, a configuration that provides a locking part on the outer face of a peripheral wall of an electronic component module (the member to be supported) housed within an electrical connection box (the supporting body) installed in a vehicle or the like and locks the electronic component module to the electrical connection box through the locking part.
However, the conventional locking structure between a member to be supported and a supporting body disclosed in Japanese Patent Application Laid-open No. 2013-198347 or the like generally locks the member to be supported from one direction relative to the supporting body and has room for further improvement in the mounting workability of the member to be supported relative to the supporting body.
The present invention has been achieved in view of the above, and an object thereof is to provide a locking structure between a member to be supported and a supporting body with improved mounting workability of the member to be supported relative to the supporting body.
According to one aspect of the present invention, a locking structure between a member to be supported and a supporting body, the locking structure includes a member to be supported; a supporting body configured to include a first opening and a second opening provided on respective both sides in a predetermined fitting direction and to be able to fit the member to be supported along the fitting direction from the first opening and the second opening; a first lock mechanism configured to lock the member to be supported to the supporting body to prevent the member to be supported from escaping toward the first opening, when the member to be supported is fitted to the supporting body from the first opening; and a second lock mechanism configured to lock the member to be supported to the supporting body to prevent the member to be supported from escaping toward the second opening, when the member to be supported is fitted to the supporting body from the second opening, wherein the first lock mechanism is configured to function as a guide part that guides the member to be supported to the fitting direction, when the member to be supported is fitted to the supporting body from the second opening, and the second lock mechanism is configured to function as a guide part that guides the member to be supported to the fitting direction, when the member to be supported is fitted to the supporting body from the first opening.
According to another aspect of the present invention, the member to be supported has a plurality of outer peripheral faces, the supporting body has a plurality of inner peripheral faces arranged facing the outer peripheral faces when the member to be supported is fitted, the first lock mechanism is provided in between one outer peripheral face of the outer peripheral faces of the member to be supported and an inner peripheral face facing the outer peripheral face, and the second lock mechanism is provided in between an outer peripheral face and an inner peripheral face different from the outer peripheral face and the inner peripheral face for the first lock mechanism.
According to still another aspect of the present invention, the first lock mechanism and the second lock mechanism are oppositely arranged when the member to be supported is fitted to the supporting body.
According to still another aspect of the present invention, another second lock mechanism different from the second lock mechanism is provided in between the outer peripheral face and the inner peripheral face in between which the first lock mechanism is provided, and another first lock mechanism different from the first lock mechanism is provided in between the outer peripheral face and the inner peripheral face in between which the second lock mechanism is provided.
According to still another aspect of the present invention, the member to be supported has a plurality of outer peripheral faces, the supporting body has a plurality of inner peripheral faces arranged facing the outer peripheral faces when the member to be supported is fitted, and the first lock mechanism and the second lock mechanism are provided in between one outer peripheral face of the outer peripheral faces of the member to be supported and an inner peripheral face facing the one outer peripheral face.
According to still another aspect of the present invention, the first lock mechanism includes a first engagement claw provided on one of the member to be supported and the supporting body, and a first lock arm that is provided on the other of the member to be supported and the supporting body, and locks the first engagement claw to prevent the first engagement claw from escaping toward the first opening, when the member to be supported is fitted to the supporting body, the second lock mechanism includes a second engagement claw provided on one of the member to be supported and the supporting body, and a second lock arm that is provided on the other of the member to be supported and the supporting body, and locks the second engagement claw to prevent the second engagement claw from escaping toward the second opening, when the member to be supported is fitted to the supporting body, the first lock arm is configured to function as a guide part that guides the first engagement claw to the fitting direction, when the member to be supported is fitted to the supporting body from the second opening, and the second lock arm is configured to function as a guide part that guides the second engagement claw to the fitting direction, when the member to be supported is fitted to the supporting body from the first opening.
According to still another aspect of the present invention, the first lock arm includes a first shaft, and a pair of first arms that are connected to both ends of the first shaft and extend from the first shaft toward the second opening, and the second lock arm includes a second shaft, and a pair of second arms that are connected to both ends of the second shaft and extend from the second shaft toward the first opening.
The above and other objects, features, advantages and technical and industrial significance of this invention will be better understood by reading the following detailed description of presently preferred embodiments of the invention, when considered in connection with the accompanying drawings.
The following describes embodiments of a locking structure between a member to be supported and a supporting body according to the present invention with reference to the drawings. In the drawings below, the same reference numerals will be attached to the same or corresponding components, and descriptions thereof will not be repeated.
As illustrated in
The electrical connection box 100 exemplified in
The various electronic components 102 assembled to the housing space within the box main body 101 include, as described above, the electronic component unit 1 according to the present embodiment together with the connectors, fuses, relays, branch parts, electronic control units, or the like. In the electrical connection box 100, the various electronic components 102 are assembled to the inside of many cavities formed by partition walls 107 of various shapes integrally formed with the body 103 and blocks 108 of various shapes detachably assembled to the body 103, and the like. In this case, the partition walls 107, the blocks 108, and the like are also formed of insulating synthetic resin similarly to the body 103 and the like. In the electrical connection box 100, terminals or the like of electric wires routed through openings 109 or the like are fitted to the cavities to which the various electronic components 102 are assembled from the vertical lower side and are electrically connected thereto.
As illustrated in
As illustrated in
The substrate main body 21 incorporates the plural conductive bus bars 24 in the resin member 23, in which, in other words, the plural bus bars 24 are covered with the insulating resin member 23 to be isolated from each other. The substrate main body 21 is formed by, for example, insert molding, which injects resin into around the bus bars 24 that are formed of conductive metal and placed in a mold to integrate the metal and the resin.
A bus bar assembly before molding 24a exemplified in
As illustrated in
The electronic components 22 are mounted on the mounting face 25 of the substrate main body 21 and are elements that exhibit various functions in this embodiment. In the electronic components 22, respective terminals are electrically connected to predetermined bus bars 24 and are fixed to the back of the mounting face 25 by soldering or the like. The electronic components 22 of the present embodiment are, for example, relays. In other words, the electronic component unit 1 of the present embodiment is a relay unit module. The insert bus bar plate 2 of the present embodiment includes three relays as the electronic components 22 arranged on each side of the terminals 24c in the short-side direction along the long-side direction, that is, a total of six relays. In other words, in the insert bus bar plate 2, the electronic components 22 are arranged in two rows, and the terminals 24c are arranged in two rows in between the two rows of the electronic components 22. The insert bus bar plate 2 of the present embodiment basically has a shape that is nearly line symmetric relative to a center line along the long-side direction of the substrate main body 21 (that is, a center line in the short-side direction). The terminals 24c and the electronic components 22 are also arranged in nearly line symmetry. Elements such as relay resistors are also mounted on the insert bus bar plate 2 as the electronic components 22 in addition to the six relays.
As illustrated in
Specifically, as illustrated in
The base cover 31 is formed with a central wall-shaped part 31i at the central part of the base 31b. The central wall-shaped part 31i is formed so that the base 31b protrudes toward the housing space 31h. The central wall-shaped part 31i is formed at nearly the central part of the base 31b in the short-side direction along the long-side direction. The central wall-shaped part 31i extends from one short-side wall face 31f to the other short-side wall face 31f along the long-side direction. The central wall-shaped part 31i is formed with a plurality of terminal fitting holes 31j and a pair of screw holes 31k on a top end face thereof. The terminal fitting holes 31j are holes to which the terminals 24c of the respective bus bars 24 are fitted when the insert bus bar plate 2 is assembled to the base cover 31 and are formed in number and position corresponding to the terminals 24c. The terminal fitting holes 31j are arranged in two rows along the long-side direction in this example. The screw holes 31k are holes to which, when the insert bus bar plate 2 is assembled to the base cover 31, screws 26 for tightening the insert bus bar plate 2 to the base cover 31 are screwed.
As illustrated in
As illustrated in
As illustrated in
More specifically, in the electronic component unit 1, the insert bus bar plate 2 is assembled to the base cover 31 in a positional relation in which the electronic components 22 of the insert bus bar plate 2 are housed in the housing space 31h of the base cover 31, that is, in a positional relation in which the mounting face 25 (refer to
In the electronic component unit 1, the top cover 32 is fitted to the base cover 31 and the like in a positional relation in which the insert bus bar plate 2 assembled to the base cover 31 is covered with the top cover 32 from the side opposite to the base cover 31. In the electronic component unit 1, with the top cover 32 fitted to an appropriate position, the respective engagement recesses 32d of the top cover 32 are engaged with the respective engagement claws 31e of the base cover 31, thereby assembling the top cover 32 to the base cover 31. As illustrated in
Although a stacking direction in which the base cover 31, the insert bus bar plate 2, and the top cover 32 are stacked is along the vertical direction with the electrical connection box 100 connected to the engine room or the like similarly to the electrical connection box 100, the stacking direction may have a certain angle relative to the vertical direction depending on installation conditions of the electrical connection box 100.
Described next with reference to
As described above, the electronic component unit 1 is mounted on the body 103 of the electrical connection box 100, and more specifically, is housed in an electronic component unit housing part 110 formed as part of the body 103 as illustrated in
As illustrated in
As described above, as illustrated in
As illustrated in
As illustrated in
The two engagement claws 31g, 31m provided on the same short-side wall face 31f are arranged in point symmetry relative to an intermediate position between the two in the short-side direction. Similarly, the two lock arms 111, 112 provided on the same short-side inner peripheral face 110c are also arranged in point symmetry relative to an intermediate position between the two in the short-side direction.
The pair of arms 111b of the lock arm 111 are arranged in nearly parallel to the vertical direction, and the gap therebetween is formed larger than the length of the engagement claw 31g in the short-side direction so as to fit the engagement claw 31g to between the pair of arms 111b. The lock arm 111 is configured to open in a U shape toward the vertical lower side (toward the lower-side opening 110b) because the shaft 111a thereof is arranged on the vertical upper side, and to allow the engagement claw 31g to be inserted into the gap between the pair of arms 111b from the vertical lower side. Similarly, the pair of arms 112b of the lock arm 112 are arranged in nearly parallel to the vertical direction, and the gap therebetween is formed larger than the length of the engagement claw 31m in the short-side direction so as to fit the engagement claw 31m to between the pair of arms 112b. The lock arm 112 is configured to open in a U shape toward the vertical upper side (toward the upper-side opening 110a) because the shaft 112a thereof is arranged on the vertical lower side, and to allow the engagement claw 31m to be inserted into the gap between the pair of arms 112b from the vertical upper side.
The lock arm 111 forms a rectangular-ring shape by the shaft 111a, the pair of arms 111b, and the short-side inner peripheral face 110c. As illustrated in
Similarly, the lock arm 112 forms a rectangular-ring shape by the shaft 112a, the pair of arms 112b, and the short-side inner peripheral face 110c. As illustrated in
As illustrated in
As illustrated in
Described next with reference to
As illustrated in
As illustrated in
When an external force is applied to the electronic component unit 1 from the vertical upper side, the lock arm 111 becomes elastically deformed in a direction (in the viewer's side of
As illustrated in
In contrast to
Described next are effects of the lock mechanism between the electronic component unit 1 (the member to be supported) and the body 103 (the supporting body) of the electrical connection box 100 according to the present embodiment.
The lock mechanism of the present embodiment includes the electronic component unit 1, the body 103 (the electronic component unit housing part 110) of the electrical connection box 100 that includes the upper-side opening 110a and the lower-side opening 110b provided on respective both ends in the vertical direction as the predetermined fitting direction and can fit the electronic component unit 1 along the fitting direction from the upper-side opening 110a and the lower-side opening 110b, the lock mechanism 113 for upper insertion fitting (the engagement claw 31g and the lock arm 111) that, when the electronic component unit 1 is fitted to the electronic component unit housing part 110 from the upper-side opening 110a, locks the electronic component unit 1 to the electronic component unit housing part 110 to prevent the electronic component unit 1 from escaping toward the upper-side opening 110a, and the lock mechanism 114 for lower insertion fitting (the engagement claw 31m and the lock arm 112) that, when the electronic component unit 1 is fitted to the electronic component unit housing part 110 from the lower-side opening 110b, locks the electronic component unit 1 to the electronic component unit housing part 110 to prevent the electronic component unit 1 from escaping toward the lower-side opening 110b. The lock mechanism 113 for upper insertion fitting functions as the guide part that guides the electronic component unit 1 to the fitting direction in the case of the lower insertion fitting, in which the electronic component unit 1 is fitted to the electronic component unit housing part 110 from the lower-side opening 110b. The lock mechanism 114 for lower insertion fitting functions as the guide part that guides the electronic component unit 1 to the fitting direction in the case of the upper insertion fitting, in which the electronic component unit 1 is fitted to the electronic component unit housing part 110 from the upper-side opening 110a.
With this configuration, the electronic component unit 1 can be fitted to the electronic component unit housing part 110 of the electrical connection box 100 for the pieces of fitting from two directions including the vertical upper side and lower side, that is, the upper insertion fitting, in which the electronic component unit 1 is fitted to the electronic component unit housing part 110 from the upper-side opening 110a and the lower insertion fitting, in which the electronic component unit 1 is fitted to the electronic component unit housing part 110 from the lower-side opening 110b. The lock mechanism 113 for upper insertion fitting functions as the guide part in the case of the lower insertion fitting. Similarly, the lock mechanism 114 for lower insertion fitting functions as the guide part in the case of the upper insertion fitting. With this configuration, when fitting in one direction is performed, the other lock mechanism, which is not used as a lock mechanism, does not serve as a hindrance and can, on the contrary, facilitate the fitting operation of the electronic component unit 1. This operation can improve the mounting workability of the electronic component unit 1 relative to the body 103 (the electronic component unit housing part 110) of the electrical connection box 100.
In the lock mechanism of the present embodiment, the electronic component unit 1 includes the pair of short-side wall faces 31f, whereas the electronic component unit housing part 110 includes the pair of short-side inner peripheral faces 110c arranged on the outer peripheral side of the pair of short-side wall faces 31f when the electronic component unit 1 is fitted. The lock mechanism 113 for upper insertion fitting (the engagement claw 31g and the lock arm 111) is provided in between one surface of the pair of short-side wall faces 31f of the electronic component unit 1 and the short-side inner peripheral face 110c facing the one surface. The lock mechanism 114 for lower insertion fitting (the engagement claw 31m and the lock arm 112) is provided in between the short-side wall face 31f and the short-side inner peripheral face 110c different from the short-side wall face 31f and the short-side inner peripheral face 110c for the lock mechanism 113 for upper insertion fitting. In other words, the lock mechanism 113 for upper insertion fitting and the lock mechanism 114 for lower insertion fitting in pairs are oppositely arranged when the electronic component unit 1 is fitted to the electronic component unit housing part 110.
With this configuration, the lock mechanism 113 for upper insertion fitting and the lock mechanism 114 for lower insertion fitting are oppositely arranged along the long-side direction, and when the electronic component unit 1 is fitted to the body 103 of the electrical connection box 100, the electronic component unit 1 can be easily positioned relative to the electronic component unit housing part 110 in the long-side direction and the short-side direction.
In the lock mechanism of the present embodiment, another lock mechanism 114 for lower insertion fitting is provided in between the short-side wall face 31f and the short-side inner peripheral face 110c in between which the above lock mechanism 113 for upper insertion fitting is provided. Another lock mechanism 113 for upper insertion fitting is provided in between the short-side wall face 31f and the short-side inner peripheral face 110c in between which the above lock mechanism 114 for lower insertion fitting is provided.
With this configuration, the lock mechanism 113 for upper insertion fitting and the lock mechanism 114 for lower insertion fitting are arranged at extremely close positions in between the short-side wall face 31f and the short-side inner peripheral face 110c that are in mutual contact when the electronic component unit 1 is fitted to the electronic component unit housing part 110. With this configuration, movement in the vertical direction can be favorably restricted between the short-side wall face 31f and the short-side inner peripheral face 110c, and a locked state of the electronic component unit 1 can be favorably maintained against vibration of the vehicle or the electrical connection box 100. The lock mechanism 113 for upper insertion fitting and the lock mechanism 114 for lower insertion fitting are arranged in parallel in the short-side direction, and the vertical dimensions of the electronic component unit 1 and the electronic component unit housing part 110 can be reduced. Both the lock mechanism 113 for upper insertion fitting and the lock mechanism 114 for lower insertion fitting are provided in between each of the two pairs of the short-side wall face 31f and the short-side inner peripheral face 110c oppositely arranged in the long-side direction, which can further increase vibration resistance. The guide parts are provided in plurality, which can further facilitate the positioning of the electronic component unit 1 relative to the electronic component unit housing part 110 in the long-side direction and the short-side direction.
In the lock mechanism of the present embodiment, the lock mechanism 113 for upper insertion fitting includes the engagement claw 31g provided on the electronic component unit 1, and the lock arm 111 that is provided on the body 103 (the electronic component unit housing part 110) of the electrical connection box 100 and, when the electronic component unit 1 is fitted to the electronic component unit housing part 110, locks the engagement claw 31g to prevent the engagement claw 31g from escaping toward the upper-side opening 110a. The lock mechanism 114 for lower insertion fitting includes the engagement claw 31m provided on the electronic component unit 1, and the lock arm 112 that is provided on the electronic component unit housing part 110 and, when the electronic component unit 1 is fitted to the electronic component unit housing part 110, locks the engagement claw 31m to prevent the engagement claw 31m from escaping toward the lower-side opening 110b. The lock arm 111, when the electronic component unit 1 is fitted to the electronic component unit housing part 110 from the lower-side opening 110b, functions as the guide part that guides the engagement claw 31g to the fitting direction. The lock arm 112, when the electronic component unit 1 is fitted to the electronic component unit housing part 110 from the upper-side opening 110a, functions as the guide part that guides the engagement claw 31m to the fitting direction.
With this configuration, the pairs of the engagement claws 31g, 31m and the lock arms 111, 112 can favorably exhibit the functions of the lock mechanism and the guide part. When the electronic component unit 1 is fitted to the electronic component unit housing part 110, the engagement claws 31g, 31m are not coupled to the lock arms 111, 112, respectively, in parallel therewith, but are engaged with the central rectangular ring-shaped holes 111c, 112c of the lock arms 111, 112, respectively. In other words, the engagement claws 31g, 31m are superimposed on the lock arms 111, 112, respectively, in a plan view of the short-side wall face 31f and the short-side inner peripheral face 110c. This configuration can achieve further reduction in the vertical dimensions of the electronic component unit 1 and the electronic component unit housing part 110.
In the lock mechanism of the present embodiment, the lock arm 111 includes the shaft 111a, and the pair of arms 111b that are connected to both ends of the shaft 111a and extend from the shaft 111a toward the lower-side opening 110b, whereas the lock arm 112 includes the shaft 112a, and the pair of arms 112b that are connected to both ends of the shaft 112a and extend from the shaft 112a toward the upper-side opening 110a.
With this configuration, the lock arm 111 is configured to open in a U shape toward the vertical lower side (toward the lower-side opening 110b), and to allow the engagement claw 31g to be inserted into the gap between the pair of arms 111b from the vertical lower side. The lock arm 112 is configured to open in a U shape toward the vertical upper side (toward the upper-side opening 110a), and to allow the engagement claw 31m to be inserted into the gap between the pair of arms 112b from the vertical upper side. With this configuration, when the electronic component unit 1 is fitted to the electronic component unit housing part 110 from the lower-side opening 110b, the engagement claw 31g is inserted into the gap between the pair of arms 111b of the lock arm 111, thereby enabling the electronic component unit 1 to be favorably guided to the fitting direction. Similarly, when the electronic component unit 1 is fitted to the electronic component unit housing part 110 from the upper-side opening 110a, the engagement claw 31m is inserted into the gap between the pair of arms 112b of the lock arm 112, thereby enabling the electronic component unit 1 to be favorably guided to the fitting direction.
The above embodiment describes the locking structure between the electronic component unit 1 (the member to be supported) and the body 103 (the supporting body) of the electrical connection box 100. The present invention can also be applied to a structure that locks a member to be supported other than the electronic component unit 1 to a supporting body other than the body 103 of the electrical connection box 100.
The above embodiment exemplifies a configuration that provides the engagement claws 31g, 31m on the pair of short-side wall faces 31f of the electronic component unit 1 and provides the lock arms 111, 112 on the pair of short-side inner peripheral faces 110c of the electronic component unit housing part 110. Instead, another possible configuration may provide the lock arms 111, 112 on the electronic component unit 1 side and the engagement claws 31g, 31m on the electronic component unit housing part 110 side. At least one of the engagement claws 31g, 31m on the pair of short-side wall faces 31f may be moved to the long-side wall faces 31c. At least one of the lock arms 111, 112 on the pair of short-side inner peripheral faces 110c may be moved to the long-side inner peripheral faces 110d.
The above embodiment exemplifies a configuration that provides the engagement claws 31g, 31m on the pair of short-side wall faces 31f of the electronic component unit 1 and the lock arms 111, 112 on the pair of short-side inner peripheral faces 110c of the electronic component unit housing part 110. In addition thereto, the engagement claws 31g, 31m may further be provided on the pair of long-side wall faces 31c of the electronic component unit 1, whereas the lock arms 111, 112 may further be provided on the pair of long-side inner peripheral faces 110d of the electronic component unit housing part 110.
Another possible configuration may provide only the engagement claw 31g on one of the pair of short-side wall faces 31f, provide only the engagement claw 31m on the other of the short-side wall faces 31f, provide only the lock arm 111 on one of the pair of short-side inner peripheral faces 110c, and provide only the lock arm 112 on the other of the short-side inner peripheral faces 110c.
Another possible configuration may provide the engagement claws 31g, 31m only on one face of the pair of short-side wall faces 31f of the electronic component unit 1 and provide the lock arms 111, 112 only on one face of the pair of short-side inner peripheral faces 110c of the electronic component unit housing part 110 facing the above one face.
The locking structure between a member to be supported and a supporting body according to the present invention produces an effect of improving the mounting workability of the member to be supported relative to the supporting body.
Although the embodiment of the present invention has been described, the embodiment is presented as an example and has no intention of limiting the scope of the invention. The above embodiment can be embodied in other various forms, and various omissions, substitutions, or changes can be made thereto without departing from the essence of the invention. The above embodiment and modifications thereof are included in the scope and essence of the invention, and similarly, included in the inventions described in the claims and the scope of equivalents thereof.
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