Locomotive emission reduction kit and method of earning emission credits

Information

  • Patent Grant
  • 6636798
  • Patent Number
    6,636,798
  • Date Filed
    Monday, April 30, 2001
    23 years ago
  • Date Issued
    Tuesday, October 21, 2003
    21 years ago
Abstract
A locomotive emissions reduction kit and method of earning emission credits enables an auxiliary power unit dedicated to a locomotive diesel engine allowing shutdown of such engine in all weather conditions, thereby significantly reducing exhaust emissions. An auxiliary power unit made up of a secondary engine with substantially lower exhaust emissions coupled to an electrical generator is provided. An automatic control system shuts down the locomotive engine after a period of idling and the auxiliary power unit provides electrical power for heating and air conditioning. In cold weather, the auxiliary power unit maintains the locomotive engine coolant and lube oil warm to facilitate engine restart. The coolant system is kept warm using a heat exchanger and electrical heaters. The lube oil system is kept warm using a recirculating pump and electrical heaters. A geographic position determination unit generates locomotive location information. Data recording instruments process and record information concerning locomotive engine and auxiliary engine activity for monitoring geographical position, emissions, and fuel levels of the locomotive engine and its corresponding auxiliary unit.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention pertains to internal combustion engines. In particular, the present invention pertains to systems and methods for reducing emission of atmospheric pollutants from internal combustion engines, and to systems and methods for earning emission credits with the Environmental Protection Agency for such reduction. More specifically, the present invention pertains to reducing atmospheric pollutant emission generated by locomotive engines, and systems and methods to earn, bank and trade EPA emission credits.




2. Background of Related Art




Emissions, such as oxides of nitrogen (NOx), hydrocarbons (HC), carbon monoxide (CO), particulate matter (PM), and smoke from diesel-powered locomotives contribute to air pollution in both urban and rural areas, and have significant health and environmental consequences. NOx is a major component of smog and acid rain. NOx emissions combine with HC in the atmosphere to form ground-level ozone, the primary constituent of smog. Ozone is a highly reactive pollutant that damages lung tissue, causes congestion, and reduces vital lung capacity, in addition to damaging vegetation. NOx emissions combine with water vapor in clouds to form nitric acid, a major component of acid rain. Acid rain damages buildings and crops, and degrades lakes and streams. NOx also contributes to the formation of secondary PM, which causes headaches, eye and nasal irritation, chest pain, and lung inflammation. Environmental impacts of PM include reduced visibility and deterioration of buildings.




As the public and private sectors have become more aware of the potential damage caused by industrial waste products that are discharged into the atmosphere, there has been an increased recognition and demand for monitoring and minimizing, to the extent possible, the discharge of such materials into the atmosphere. In that regard, the United States government, through the Environmental Protection Agency (EPA), has established certain regulations for the level of different types of emissions that may be discharged into the atmosphere.




The EPA promulgates emissions standards for locomotives governing emissions of oxides of nitrogen, hydrocarbons, carbon monoxide, particulate matter, and smoke. The EPA monitors compliance with its regulations essentially by requiring certain companies to monitor such emissions and to maintain records of such emissions for reporting to and review by the EPA.




Furthermore, several states have instituted requirements to limit emissions, particularly in susceptible areas or critical seasons or during specific operations, such as idling.




Idling locomotives can be found on the nation's railroads for a variety of reasons. Locomotives must await the switching and pickup of cars for movement at rail yards, wait for cars to be transferred at a place where two trains meet, wait for another train to clear track on which the locomotive is to proceed, and wait for mechanical service where problems occur. When such events occur, locomotive engines must idle for a variety of reasons:




Because locomotive engine coolant does not contain antifreeze, engines must be kept idling at cold temperatures to avoid freezing of the coolant and cracking of the engine block;




Because external power sources may not be available, locomotive engines must be kept idling to keep heating and air conditioning equipment running;




Because locomotive brakes are operated by air pressure, engines must be kept idling to maintain air pressure and keep the brakes operational; and




Because electric power is dependent upon output from the engine, locomotive engines must be kept running for locomotive radios to work.




Unnecessary idling is contrary to the railroads' self interests. From an economic perspective, unnecessary idling wastes fuel, a significant railroad expense. From a political perspective, idling can cause friction with neighboring communities. Consequently, all the nation's major railroads have instituted policies governing when locomotives are to be shut down.




Existing compliance “kits” are expensive to purchase, expensive to maintain, and can result in a 1% to 3% fuel penalty. Prior art solutions to limit emission of atmospheric pollutants generally require adjustment of engine ignition timing, which can lower production of NOx. Such adjustment, while reducing NOx production, however, increases production of HC and CO, and severely impacts fuel efficiency resulting in a net increase in cost.




Current regulations provide incentives for locomotives used in switching operations only, because they are limited in area of operation to a known geographic location such that the impact of their operation on local atmospheric conditions can be determined and controlled. No incentive is currently available for line-haul locomotives that operate in a large and uncontrolled geographic area.




In light of the shortcomings of the presently available systems for determining locomotive position and controlling emissions, it would be desirable to provide a reliable and cost-effective method and apparatus which could automatically monitor the location of a locomotive and the operating status of the locomotive engine in order to reduce atmospheric pollutant emissions and earn credit for such reduction.




SUMMARY OF THE INVENTION




Accordingly, it is an object of this invention to provide accurate real-time sensing and recording of locomotive location and operation status.




Another object of the present invention is to enable analyses of locomotive location and operation status for purposes of determining emissions.




Another object is to enable rapid determinations of the status of locomotive emissions.




Another object is to enable a system that will determine and record locomotive location and operation status for purposes of providing an auditable record of operations to qualify for EPA emission credits. A related object is to enable a system that will determine and record line-haul locomotive location and operation status for purposes of providing an auditable record of operations to qualify for EPA emission credits. A further related object is to enable a system that will determine and record switching locomotive location and operation status for purposes of providing an auditable record of operations to qualify for EPA emission credits




A more specific objective of the present invention is to reduce locomotive operating expense by earning credit for emission reduction. A related object is to reduce locomotive operating expense by substituting idling operation of a locomotive, and its incumbent pollutant emission, with operation of an auxiliary power unit, which uses much less fuel and emits much less atmospheric pollutants.




The present invention provides an emissions reduction kit comprising an auxiliary power unit that allows for automatic shutdown of the locomotive engine instead of extended idling operation, and which operates in conjunction with a positioning system and data gathering system that maintains an historical record of all monitored measurements. The historical record may be stored in computer files, which may be made available for report generation for emission monitoring and reporting to the EPA and state agencies. The contents of such reports generated may include for example, the exact location of the locomotive engine, the operating status of the locomotive engine, the operating status of the auxiliary power unit (APU) and the alarm status of the locomotive engine and APU, if any. In addition, the method and emission reduction kit of the present invention continuously monitors all selected parameters such that the information can be utilized to accumulate state and federal emission credits, for sale on primary and secondary markets, for trade, and for use to offset non-compliant classes of locomotives.




The present invention will comply with EPA emission requirements, will save fuel, and will not suffer the fuel penalty and maintenance expense associated with prior art emission kits.











BRIEF DESCRIPTION OF THE DRAWINGS




The above and other features, aspects, and advantages of the present invention are considered in more detail, in relation to the following description of embodiments thereof shown in the accompanying drawings, in which:





FIG. 1

is a schematic overview of mechanical components for an emission reduction kit embodiment of the present invention;





FIG. 2

is a flowchart illustrating logical steps carried out in operation of an emission reduction kit embodiment of the present invention;





FIG. 3

is high level schematic representation of a locomotive tracking system; and





FIG. 4

is a schematic and block diagram of data gathering components of an embodiment of the present invention.











DETAILED DESCRIPTION OF THE INVENTION




The invention summarized above and defined by the enumerated claims may be better understood by referring to the following detailed description, which should be read in conjunction with the accompanying drawings in which like reference numbers are used for like parts. This detailed description of an embodiment, set out below to enable one to build and use an implementation of the invention, is not intended to limit the enumerated claims, but to serve as a particular example thereof. Those skilled in the art should appreciate that they may readily use the conception and specific embodiment disclosed as a basis for modifying or designing other methods and systems for carrying out the same purposes of the present invention. Those skilled in the art should also realize that such equivalent assemblies do not depart from the spirit and scope of the invention in its broadest form.




EPA regulation of locomotive emissions is new. In order to obtain benefit across a wide spectrum of locomotive age, condition and usage, three separate sets of emission standards have been developed, with applicability of the standards dependent on the date a locomotive is first manufactured. The first set of standards, sometimes referred to as Tier


0


, applies to remanufactured locomotives and locomotive engines only. Locomotives originally manufactured from 1994 through 2001 must meet the standards by Jan. 1, 2001. Locomotives originally manufactured from 1973 through 1993 must meet the standards by Jan. 1, 2002. The second set of standards (Tier


1


) applies to locomotives and locomotive engines originally manufactured from 2002 through 2004. These locomotives and locomotive engines will be required to meet the Tier


1


standards at the time of original manufacture and at each subsequent remanufacture. The third set of standards (Tier


2


) applies to locomotives and locomotive engines originally manufactured in 2005 and later. Tier


2


locomotives and locomotive engines will be required to meet the Tier


2


standards at the time of original manufacture and at each subsequent remanufacture.




Locomotive emission standards are expressed as limits for two duty-cycle classes. A duty-cycle is a usage pattern. The EPA standards, shown in Table I, contain limits for two duty-cycle classes reflecting the very different usage patterns that occur at high power (typical of line-haul operations) and low power (typical of switching operations). The two classes are based on horsepower of the locomotive, divided at 2300 hp.












TABLE I











Exhaust Emission Standards for Locomotives















REMANU-




NEW




NEW







FACTURED




LOCOMOTIVE




LOCOMOTIVE







LOCOMOTIVE




TIER 1




TIER 2

















Pollutant




LINE




SWITCH




LINE




SWITCH




LINE




SWITCH




















NOx




9.5




14




7.4




11




5.5




8.1






PM




0.6




0.72




0.45




0.54




0.2




0.24






HC




1




2.1




0.55




1.2




0.3




0.6






CO




5




8




2.2




2.5




1.5




2.4











Emissions are in g/bhp-hr on EPA duty cycle classes noted.













In addition to the exhaust emission standards, smoke opacity standards have been established for all locomotives and locomotive engines, as shown in Table II.












TABLE II











Smoke Standards for Locomotives






(Percent Opacity - Normalized)















REMANU-




NEW




NEW







FACTURED




LOCOMOTIVE




LOCOMOTIVE







LOCOMOTIVE




TIER 1




TIER 2


















Steady




30




25




20






State






30-sec peak




40




40




40






 3-sec peak




50




50




50














Locomotives operate at discrete power notches and the limits weigh the emissions at the individual notch position, which must be measured at the time a locomotive engine type is certified, differently. The EPA estimates locomotive duty cycles for calculation of emissions at various power levels, or throttle notch settings as listed in Table III. Switching locomotives on average spend approximately 60 percent of their operation at idle, therefore emission reductions from idle reduction strategies can be significant. Line haul locomotives spend much less time at idle (38%) but are equipped with larger engines, providing a proportional level of emissions savings.












TABLE III











Locomotive Duty Cycles















POWER SETTING




LINE




SWITCH



















N8




16.2




0.8







N7




3.0




0.2







N6




3.9




1.5







N5




3.8




3.6







N4




4.4




3.6







N3




5.2




5.8







N2




6.5




12.3







N1




6.5




12.4







Dynamic Braking




12.5




0







IDLE




38.0




59.8







Total




100




100















The EPA also caps emissions at each of the notch settings, including the idling position. The notch caps are based on the notch emissions rates set forth in the certification application. The notch caps apply when locomotive engines are tested after they have been put in use. Substantial deterioration in emissions at the idling position and all the other notch positions, above what would be expected, is prohibited.




The technology described in copending and co-owned U.S. patent application Ser. No. 09/773,072, now U.S. Pat. No. 6,470,844, entitled SYSTEM AND METHOD FOR SUPPLYING AUXILIARY POWER TO A LARGE DIESEL ENGINE (included herein by reference) is effective for reducing emissions as outlined below.




The present invention uses a new technology, developed for either class of railroad locomotives that enables a methodology, which reduces environmental emissions. This technology automatically shuts down the main locomotive diesel engine during extended idling periods while meeting required locomotive needs (battery charging, air conditioning (summer), heating lube oil/water (winter), etc.) through use of a much smaller diesel-generator with significantly lower emissions.




The present technology reduces emissions and provides an improved system for providing heating or cooling and electricity to a railroad locomotive in all operating environments while saving locomotive fuel and lubricating oil. An auxiliary power unit comprising a relatively small diesel engine coupled to an electrical generator is installed in a locomotive. In a preferred embodiment, the engine may be a turbo charged, four-cylinder diesel engine, rated at approximately 32 bhp at 1800 RPM. The auxiliary unit engine draws fuel directly from the main locomotive fuel tank. For protection of the auxiliary unit engine, it should also be equipped with over temperature and low lube oil pressure shutdowns to prevent engine damage in the event that the engine overheats or runs low on lube oil.




In a preferred embodiment, the electrical generator may be a 17 kva, 240 vac/60 Hz single-phase generator, mechanically coupled to such engine. A 240 vac/74 vdc battery charger for the locomotive batteries is provided to maintain the battery charged whenever the auxiliary unit is operating.




Referring to

FIG. 1

, a locomotive engine


10


includes an integral cooling system including radiator


13


for dissipating heat absorbed from locomotive engine


10


and support components such as lube-oil cooler


15


. The flow path of coolant forms a closed loop. Such coolant flows through conduits, such as


22


to oil cooler


15


wherein heat is transferred from lubricating oil. Such coolant reenters locomotive engine


10


at a suitable location, such as strainer housing


27


. Engine coolant drain line


28


is provided to enable removal of coolant during cold weather to prevent freeze damage.




Locomotive engine lube-oil provides lubrication for locomotive engine


10


and helps remove heat of combustion. Such lube-oil transfers heat to the locomotive coolant in oil cooler


15


and returns to locomotive engine


10


in a closed loop. Filter drain line


30


connects to a suitable location, such as strainer housing


27


, and is provided to enable draining of oil from the system during periodic maintenance. During periodic oil changes, lube-oil is drained from the entire system through lube-oil drain


33


.




In accordance with the present invention there is provided an auxiliary power unit (APU)


45


having an electrical generator


48


mechanically coupled to such APU


45


. Such engine draws fuel directly from the locomotive engine fuel tank through a common fuel supply for locomotive engine


10


at fuel connections


51


,


52


. APU


45


presents a separate closed loop coolant system


55


including heat exchanger


57


, which is designed to transfer heat generated by operation of APU


45


to a system designed to maintain locomotive engine


10


warm.




Two auxiliary loops are provided to maintain locomotive engine


10


warm in cold environmental conditions utilizing two pumps indicated at


62


and


65


. Pump


62


is used for conditioning of coolant. Pump


65


is used for conditioning of lube-oil. The inlet of pump


62


is operatively connected by a conduit to a suitable location in the coolant system of locomotive engine


10


. The inlet of pump


65


is operatively connected by a conduit to a suitable location in the lube-oil system of locomotive engine


10


. Coolant heater


68


augments heat exchanger


57


to add heat to primary engine coolant. Oil heater


70


in the lube-oil loop adds heat to locomotive engine lube-oil.




In accordance with the present invention, the system can be operated in a variety of modes shown in

FIG. 2

, which is a flowchart illustrating logical steps carried out by one embodiment of the present invention for operation of the system. In a preferred embodiment, APU


45


can be selected for operation locally at an engine control panel or remotely in the locomotive cab. Control logic permits operation in any of three modes; “thermostat”, “cab”, and “manual” described below.




During normal operation of locomotive engine


10


, the APU


45


is not in operation. An engine idle timer at block


200


determines if locomotive engine


10


has been idled for a predetermined period of inactivity and idle operation, such as 30 minutes. After such period of inactivity, the next logical step is to determine the mode of operation of APU


45


.




If APU


45


is selected to the “thermostat” mode, indicated at block


205


, automatic control features shutdown locomotive engine


10


as indicated at block


210


to stop unnecessary pollutant emissions. The “thermostat” mode is a preferred mode of operation for maintaining locomotive engine


10


warm during cold weather ambient conditions, while reducing emissions. In “thermostat” mode, the control system shuts down locomotive engine


10


after a predetermined period of inactivity and idle operation, such as 30 minutes. In response to a first predetermined environmental condition


215


, such as low locomotive coolant temperature or low lube-oil temperature, the APU


45


will start


220


in order to warm locomotive engine systems. When a second predetermined environmental condition


225


, such as a preselected temperature exceeds an established setpoint, APU


45


automatically shuts down


230


. In a preferred embodiment, such environmental condition may be engine coolant temperature as measured by a locomotive engine block thermostat.




If APU


45


is selected to the “cab” mode, indicated at block


235


, automatic control features shut down locomotive engine


10


as indicated at block


240


. The “cab” mode is a preferred mode of operation for warm weather operation to minimize pollutant emissions and maximize fuel savings by limiting idling operation of locomotive engine


10


. In “cab” mode, the control system automatically shuts down locomotive engine


10


after a predetermined period of inactivity and idle operation, such as 30 minutes. An operator can start APU


45


manually as indicated at block


245


. APU


45


remains operating upon operator command. If an operator does not start APU


45


, it will start automatically in response to a first predetermined environmental condition, such as low coolant temperature or low lube-oil temperature, and shut down when the selected temperature exceeds an established set point as described for “thermostat” control above.




The “manual” mode, indicated at block


250


allows APU


45


to be started by means of manually priming APU


45


. This provision enables operation of APU


45


in the event that automatic start up features malfunction, or to prime APU


45


, in the event it runs out of fuel.




In all modes of operation, APU


45


charges the locomotive batteries and provides power to thermostatically controlled cab heaters and 120 vac lighting and receptacles.




Referring to

FIG. 3

, each locomotive


300


includes a tracking system that records and report the unit's exact location. A tracking system consistent with the present invention is described in co-owned U.S. patent application Ser. No. 09/845,564 entitled LOCOMOTIVE DATA MANAGEMENT SYSTEM AND METHOD BASED ON MONITORED LOCATION (included herein by reference), now abandoned. Such tracking system may comprise a global positioning system (GPS) utilizing satellites such as


310


. A signal is transmitted to antenna


312


and position determination receiver


315


to establish position information regarding locomotive


300


. Other positioning systems known in the art may be used. Generally, the position determination receiver


315


generates position information via equipment on board locomotive


10


. Therefore, the emission reductions for each locomotive calculated for each ozone season can be assigned to a specific regional or state location. These data for all locomotives can be aggregated by yard and state. Such position determination signals are preferably relayed to a data recorder


320


to be processed for regional or state specific emission credits.




Referring to

FIG. 4

, each locomotive includes data recorder instruments that measure, record, and store main engine and APU run hours and operating data. A locomotive computer


325


preferably processes such information for use by a locomotive operator or for transmission to a base user


327


(

FIG. 3

) for monitoring the geographical position, emission levels, and fuel levels of the locomotive engine and its corresponding auxiliary unit.




Data recorder


320


comprises a plurality of information inputs to enable a means for receiving information regarding locomotive and auxiliary engine activity. A locomotive interface


333


is preferably coupled with locomotive computer


325


to provide an interactive display device for receiving and transmitting information from, as well as displaying information to the locomotive operator.




The locomotive operator may relay position information via interface


333


or via another communication device


337


. Communication device


337


preferably comprises a wireless communication unit such as a cellular phone, palm pilot, or similar device capable of transmitting information to a computer. Once position information is delivered to data recorder


320


, data on locomotive fuel, position, speed and emission are generated by locomotive equipment.




Useful emission data for EPA credit comprises locomotive geographical location, run status concerning locomotive engine


10


at each geographical location, and idle time. Such data may be recorded continuously or intermittently, such as every hour or half an hour. For example, when locomotive engine


10


is shutdown as indicated at position


210


and


240


(FIG.


2


), a signal may be sent to data recorder


320


to record the status of locomotive engine


10


, i.e. shutdown. Additionally, when APU


45


is started


220


or shutdown


230


, a signal may be sent to data recorder


320


to record the status of APU


45


. APU


45


data comprises run time status at each geographical location, the time it starts, and critical temperatures at the time of operation. Data concerning locomotive engine


10


may include shutdown time, horsepower level, engine speed at certain horsepower, lube oil pressure, cooling water temperature, traction motor current, and so forth. Other data may also be utilized such as speed of the locomotive, throttle notch setting, fuel level and the like.




In addition to gathering position signals, data recorder


320


receives activity signals generated by APU


45


and locomotive engine


10


. Data recorder


320


compiles all information from the position determining receiver


315


, APU


45


, and locomotive engine


10


, and relays such information to locomotive computer


325


. Information regarding position of the locomotive


300


, APU activity and locomotive engine activity are processed by locomotive computer


325


and may be routed to a base computer


340


. Such position information and activity information concerning APU


45


and locomotive engine


10


may be used to determine and relay fuel level information and locomotive speed and position information to either the locomotive operator or base user


327


to be processed into accurate emission information, useful in calculating EPA emission credits. Once the information is processed, the emission information is preferably relayed to the base user


327


or dispatched to a base computer


340


for retention.




The present technology impact on emissions is easily quantifiable. The technology reduces emissions during idling periods only. Emission reductions are gained during main locomotive engine shutdowns. Emission reductions may be calculated as follows:




[(Average NOx emission rate of the main engine at idle in gm/hour)−(APU unit NOx emissions in gm/hour during the shutdown period)]*Hours unit shutdown due to automatic main engine shutdown=Grams NOx reduced due to APU technology




Actual emission reductions have been measured over a test period. The results are attached as Appendices 1-6. Such data can be used to project potential NOx and HC emission reductions using the average idle NOx emission rate (in gm/hour) calculated for various engines grouped by horsepower size into the following categories (with their estimated idle emission rates):






















1,200-1,500 hp




594 grams NOx/hr




118 grams HC/hr







2,000-2,300 hp




764 grams/hr




122 grams HC/hr







2,500-3,500 hp




746 grams/hr




 80 grams HC/hr







>4,000 hp




857 grams/hr




 83 grams HC/hr















The APU was also measured at significantly lower emissions. (See Appendix 7) The APU had tested emission rates of 65 gm NOx/hour and 5 gm HC/hr. This emission rate would be constant regardless of locomotive horsepower since the same generator size unit would be used on all locomotives.




The awarded emission credit is the difference between idling emission and APU emission rates times the reduced idling hours caused by automatic main engine shutdowns. These credits can be calculated monthly or seasonally and awarded on a state specific basis.




The present APU methodology has the capability of reducing NOx emissions by up to 4,200 tons per year and hydrocarbon emissions by up to 540 tons per year if applied across an entire fleet of locomotives. Of these emission reductions, approximately 1,000 tons per year NOx would occur during the ozone season from switching locomotives located entirely within prescribed limited emission state regions with reduction credits easily assigned by state.




These projections incorporate an assumption that locomotive idling time could be reduced by approximately 75 percent. That translates into added shutdown time of about 3,930 hours per year in switching locomotives and about 2,500 hours in line haul locomotives, as shown in Appendices 1-6.




All shutdown hours can be used to earn emission credits, and can be quite valuable. Market prices for a ton of NOx run from approximately $1,000/ton in New York City to approximately $75,000/ton in Los Angeles.




This approach is very different from the stationary source approach for obtaining emission credits in which a stationary source is provided an emission allocation and must return sufficient credits at the end of the year to cover measured emissions. However, locomotives operate for nearly 8,664 hours/year (99% availability) whereas stationary sources have much lower unit availabilities. Railroads are required to service their locomotives four times each year. During this servicing, engines are turned off to do routine maintenance. This servicing averages 96 hours per year. Service shutdown time and engine failures can be verified through maintenance reports and eliminated from hour shutdown credit calculation.




Additionally, by subtracting the aggregated main engine operating hours at the end of an ozone season from aggregated hours at the beginning of an ozone season, operators can calculate the hours the main engine was shutdown during each ozone season or by year (for offset credits).




One of the most obvious benefits of the present invention is fuel savings. On a switching locomotive, the APU generate about $14,000 in fuel savings per year at 90 cents a gallon. On a line-haul unit, the APU can save about $11,000 a year. See Appendices 1 through 6.




While specific values, relationships, materials and steps have been set forth for purposes of describing concepts of the invention, it should be recognized that, in the light of the above teachings, those skilled in the art can modify those specifics without departing from basic concepts and operating principles of the invention taught herein. Therefore, for purposes of determining the scope of patent protection, reference shall be made to the appended claims in combination with the above detailed description.












APPENDIX 1











Emission Signture for Switching Locomotive Engines






with 1200-1500 hp






Operating Hours













 8,760 hours (unit never shuts down)






×




59.8% EPA published idle duty factor







 5,238 hours idle run time






×




  75% assumed idle reduction time







 3,929 hours engine shutdown due to APU operation







 1,309 hours APU operation (max)











Measured Data



















Reductions






Para-




Idle Test




Annual Idle




Emissions




due to APU






meter




Data




Emissions




w/APU




Operation





















Fuel




23.8




lb/hr




17,811




gal/yr




8,348




gal/yr




9,463













gal/year/













locomotive






NOx




594




gms/hr




3.42




tons/yr




1.19




tons/yr




2.23













tons/year/













locomotive






HC




118




gms/hr




0.68




tons/yr




0.19




tons/yr




0.49













tons/year/













locomotive






PM




22




gms/hr




0.13




tons/yr




0.05




tons/yr




0.08













tons/year/













locomotive






CO




288




gms/hr




1.66




tons/yr




0.45




tons/yr




1.21













tons/year/













locomotive






















APPENDIX 2











Emission Signture for Switching Locomotive Engines






with 2000-2300 hp






Operating Hours













 8,760 hours (unit never shuts down)






×




59.8% EPA published idle duty factor







 5,238 hours idle run time






×




  75% assumed idle reduction time







 3,929 hours engine shutdown due to APU operation







 1,309 hours APU operation (max)











Measured Data



















Reductions






Para-




Idle Test




Annual Idle




Emissions




due to APU






meter




Data




Emissions




w/APU




Operation





















Fuel




23.8




lb/hr




20,954




gal/yr




9,134




gal/yr




11,820













gal/year/













locomotive






NOx




764




gms/hr




4.40




tons/yr




1.43




tons/yr




2.97













tons/year/













locomotive






HC




122




gms/hr




0.70




tons/yr




0.20




tons/yr




0.51













tons/year/













locomotive






PM




38




gms/hr




0.22




tons/yr




0.07




tons/yr




0.15













tons/year/













locomotive






CO




206




gms/hr




1.19




tons/yr




0.33




tons/yr




0.86













tons/year/













locomotive






















APPENDIX 3











Emission Signture for Switching Locomotive Engines






with 2500-3500 hp






Operating Hours













 8,760 hours (unit never shuts down)






×




59.8% EPA published idle duty factor







 5,238 hours idle run time






×




  75% assumed idle reduction time







 3,929 hours engine shutdown due to APU operation







 1,309 hours APU operation (max)











Measured Data



















Reductions






Para-




Idle Test




Annual Idle




Emissions




due to APU






meter




Data




Emissions




w/APU




Operation





















Fuel




23.4




lb/hr




17,511




gal/yr




8,273




gal/yr




9,238













gal/year/













locomotive






NOx




746




gms/hr




4.30




tons/yr




1.41




tons/yr




2.89













tons/year/













locomotive






HC




80




gms/hr




0.46




tons/yr




0.14




tons/yr




0.32













tons/year/













locomotive






PM




15




gms/hr




0.09




tons/yr




0.04




tons/yr




0.05













tons/year/













locomotive






CO




151




gms/hr




0.87




tons/yr




0.25




tons/yr




0.62













tons/year/













locomotive






















APPENDIX 4











Emission Signture for Switching Locomotive Engines






with 4000+ hp






Operating Hours













 8,760 hours (unit never shuts down)






×




59.8% EPA published idle duty factor







 5,238 hours idle run time






×




  75% assumed idle reduction time







 3,929 hours engine shutdown due to APU operation







 1,309 hours APU operation (max)











Measured Data



















Reductions






Para-




Idle Test




Annual Idle




Emissions




due to APU






meter




Data




Emissions




w/APU




Operation





















Fuel




23.4




lb/hr




17,511




gal/yr




8,273




gal/yr




9,238













gal/year/













locomotive






NOx




857




gms/hr




4.94




tons/yr




1.57




tons/yr




3.37













tons/year/













locomotive






HC




83




gms/hr




0.48




tons/yr




0.14




tons/yr




0.34













tons/year/













locomotive






PM




15




gms/hr




0.09




tons/yr




0.04




tons/yr




0.05













tons/year/













locomotive






CO




89




gms/hr




0.51




tons/yr




0.16




tons/yr




0.35













tons/year/













locomotive






















APPENDIX 5











Emission Signture for Switching Locomotive Engines






with 2500-3500 hp






Operating Hours













 8,760 hours (unit never shuts down)






×




38.0% EPA published idle duty factor







 3,329 hours idle run time






×




  75% assumed idle reduction time







 2,497 hours engine shutdown due to APU operation







 832 hours APU operation (max)











Measured Data



















Reductions






Para-




Idle Test




Annual Idle




Emissions




due to APU






meter




Data




Emissions




w/APU




Operation





















Fuel




23.4




lb/hr




11,128




gal/yr




5,257




gal/yr




5,871













gal/year/













locomotive






NOx




746




gms/hr




2.73




tons/yr




0.89




tons/yr




1.84













tons/year/













locomotive






HC




80




gms/hr




0.29




tons/yr




0.09




tons/yr




0.21













tons/year/













locomotive






PM




15




gms/hr




0.05




tons/yr




0.02




tons/yr




0.03













tons/year/













locomotive






CO




89




gms/hr




0.51




tons/yr




0.16




tons/yr




0.40













tons/year/













locomotive






















APPENDIX 6











Emission Signture for Switching Locomotive Engines






with 4000+ hp






Operating Hours













 8,760 hours (unit never shuts down)






×




38.0% EPA published idle duty factor







 3,329 hours idle run time






×




  75% assumed idle reduction time







 2,497 hours engine shutdown due to APU operation







 832 hours APU operation (max)











Measured Data



















Reductions






Para-




Idle Test




Annual Idle




Emissions




due to APU






meter




Data




Emissions




w/APU




Operation





















Fuel




23.4




lb/hr




11,128




gal/yr




5,257




gal/yr




5,871













gal/year/













locomotive






NOx




857




gms/hr




3.14




tons/yr




1.00




tons/yr




2.13













tons/year/













locomotive






HC




83




gms/hr




0.30




tons/yr




0.09




tons/yr




0.21













tons/year/













locomotive






PM




15




gms/hr




0.05




tons/yr




0.02




tons/yr




0.03













tons/year/













locomotive






CO




89




gms/hr




0.33




tons/yr




0.10




tons/yr




0.23













tons/year/













locomotive






















APPENDIX 7











Measured APU Fuel Consumption and Emission Rates






Measured Test Data














Parameter




Test Data











Fuel




6.94 lb/hr







NOx




  77 gms/hr







HC




 5.0 gms/hr







PM




 3.7 gms/hr







CO




 7.0 gms/hr














Claims
  • 1. Method of earning emission credits for operation of a vehicle having a primary internal-combustion engine and an auxiliary power supply, comprising the steps of:controlling operation of such auxiliary power supply in response to the operating condition of such internal-combustion engine; determining the location of such vehicle; and recording data associated with operation of such internal-combustion engine and auxiliary power supply.
  • 2. The method of claim 1, further comprisingautomatically stopping operation of such internal-combustion engine immediately following a predetermined period of time of such internal-combustion engine idling.
  • 3. The method of claim 1, in whichthe step of controlling operation of such auxiliary power supply further comprises starting and operating the auxiliary power supply in response to a predetermined condition of such internal-combustion engine.
  • 4. The method of claim 3, in whichthe predetermined condition of such internal-combustion engine is selected from the group consisting of: (i) idling of such engine for a predetermined period of time, and (ii) non-operation of such engine combined with a predetermined temperature of such internal-combustion engine.
  • 5. The method of claim 1, wherein the step of determining the location of such vehicle includes the steps of:receiving signals relating to vehicle location; and processing such signals to determine therefrom the location of such vehicle.
  • 6. The method of claim 5, in which such signals are selected from the group consisting of:(i) GPS signals; (ii) GLONASS signals; (iii) LORAN signals; and (iv) OMEGA signals.
  • 7. The method of claim 1, in which such recorded data comprises one or more of the following:i) time and date; ii) vehicle location; iii) fuel level; iv) internal-combustion engine run status; v) internal-combustion engine throttle position; vi) auxiliary power supply run status; and vii) auxiliary power supply alarm status.
  • 8. The method of claim 1, further comprising the step of:submitting such recorded data to a designated entity for emission credits.
  • 9. The method of claim 8, further comprising the step of:selling such emission credits to a willing buyer.
  • 10. An emissions reduction kit for operation in cooperation with a locomotive engine having a battery, comprising:(A) an auxiliary power unit, and (B) control means that shuts down such locomotive engine following a predetermined period of idling of such locomotive engine and starts the auxiliary power unit in response to a predetermined condition if such locomotive engine is not operating.
  • 11. The emissions reduction kit of claim 10, in which the predetermined condition of such locomotive engine is selected from the group consisting of:(i) idling of such engine for a predetermined period of time, and (ii) non-operation of such engine combined with a predetermined temperature of such locomotive engine.
  • 12. The emissions reduction kit of claim 10, further comprisingan electrical power producing means driven by such auxiliary power unit.
  • 13. The emissions reduction kit of claim 12, further comprisingbattery charging means.
  • 14. The emissions reduction kit of claim 10, further comprising(A) locomotive engine coolant pumping means, and (B) heat exchanging means.
  • 15. The emissions reduction kit of claim 14, further comprisingengine coolant heating means.
  • 16. The emissions reduction kit of claim 15 further comprising,coolant temperature sensing means, and in which such control means maintains locomotive engine coolant temperature within a predetermined temperature range.
  • 17. The emissions reduction kit of claim 10, further comprisinglocomotive engine lube-oil pumping means.
  • 18. The emissions reduction kit of claim 17, further comprising,lube-oil heating means.
  • 19. The emissions reduction kit of claim 18, further comprising,locomotive lube-oil temperature sensing means, and in which such control means maintains locomotive engine lube-oil temperature within a predetermined temperature range.
  • 20. The emission reduction kit of claim 10, further comprising:means for determining the geographical position of such locomotive.
  • 21. The emission reduction kit of claim 21, wherein the means for determining the location of such locomotive comprises:receiving means for receiving signals relating to locomotive location; and processing means for processing such signals to determine therefrom the location of such locomotive.
  • 22. The emission reduction kit of claim 21, in whichsuch signals are selected from the group consisting of: (i) GPS signals; (ii) GLONASS signals; (iii) LORAN signals; and (iv) OMEGA signals.
  • 23. The emission reduction kit of claim 10, further comprising:means for recording one or more items of data corresponding to operation of such locomotive.
  • 24. The emission reduction kit of claim 23, in whichsuch data corresponding to operation of such locomotive is selected from the group consisting of: i) time and date; ii) locomotive location; iii) fuel level; iv) internal-combustion engine run status; v) internal-combustion engine throttle position; vi) auxiliary power supply run status; and vii) auxiliary power supply alarm status.
  • 25. Method of earning emission credits using the emission reduction kit of claim 10 comprising the steps of:automatically stopping operation of such locomotive engine following a predetermined period of time of idling of such locomotive engine; controlling operation of such auxiliary power unit in response to the operating condition of such locomotive engine; determining the location of such locomotive engine; recording data associated with operation of such locomotive engine and auxiliary power unit; and submitting such recorded data to a designated entity for emission credits.
  • 26. A method of reducing locomotive engine exhaust emissions comprising the steps of:(A) providing an auxiliary power unit comprising an auxiliary power unit coupled to an electrical generator; (B) monitoring the operating condition of such locomotive engine; (C) shutting down such locomotive engine following a predetermined period of idling of such locomotive engine; and (D) starting the auxiliary power unit in response to a predetermined condition of such locomotive engine.
  • 27. Method of claim 26, in whichthe predetermined condition of such locomotive engine is selected from the group consisting of: (i) idling of such locomotive engine for a predetermined period of time; and (ii) non-operation of such locomotive engine combined with a predetermined temperature of such locomotive engine.
  • 28. Method of claim 26, further comprisingproviding heating means for such locomotive engine coolant, and providing heating means for such locomotive engine lube-oil.
RELATED APPLICATION

This application is a continuation-in-part of and co-owned U.S. patent application Ser. No. 09/773,072 filed Jan. 31, 2001, entitled SYSTEM AND METHOD FOR SUPPLYING AUXILIARY POWER TO A LARGE DIESEL ENGINE, now U.S. Pat. No. 6,470,844 and a a continuation-in-part of co-owned U.S. patent application Ser. No. 09/845,564 entitled LOCOMOTIVE DATA MANAGEMENT SYSTEM AND METHOD BASED ON MONITORED LOCATION, filed Apr. 30, 2001, now abandoned.

US Referenced Citations (36)
Number Name Date Kind
3844130 Wahnish Oct 1974 A
RE29579 Simon Mar 1978 E
4091613 Young May 1978 A
4220120 Jackson et al. Sep 1980 A
4245593 Stein Jan 1981 A
4249491 Stein Feb 1981 A
4344364 Nickles et al. Aug 1982 A
4424775 Mayfield, Jr. et al. Jan 1984 A
4425763 Porta et al. Jan 1984 A
4448157 Eckstein et al. May 1984 A
4494372 Cronin Jan 1985 A
4503666 Christoff Mar 1985 A
4524730 Doell et al. Jun 1985 A
4531379 Diefenthaler, Jr. Jul 1985 A
4561057 Haley, Jr. et al. Dec 1985 A
4665319 Seepe et al. May 1987 A
4682649 Greer Jul 1987 A
4711204 Rusconi Dec 1987 A
4762170 Nijjar et al. Aug 1988 A
4775826 Klema Oct 1988 A
4825663 Nijjar et al. May 1989 A
4935689 Fujikawa et al. Jun 1990 A
5065321 Bezos et al. Nov 1991 A
5129605 Burns et al. Jul 1992 A
5265567 Nudds et al. Nov 1993 A
5574469 Hsu Nov 1996 A
5619956 Koziara et al. Apr 1997 A
5701062 Barrett Dec 1997 A
5806011 Azzaro et al. Sep 1998 A
5983156 Andrews Nov 1999 A
6112151 Kruse Aug 2000 A
6148656 Breton Nov 2000 A
6243628 Bliley et al. Jun 2001 B1
6286479 Cryer et al. Sep 2001 B1
6301531 Pierro et al. Oct 2001 B1
6470844 Biess Oct 2002 B2
Non-Patent Literature Citations (12)
Entry
Paul Richards, “Idling: What It Really Costs”, Commercial Carrier Journal, Jan. 1995.
Wendy Leavitt, “Not Just Idle Talk”, Fleet Owner magazine, Aug. 1998.
Dave Jensen, “Emissions: New diesel woes”, OEM Off-Highway magazine, Jan. 2000.
Frank Stodolsky, et al., “Lifecycle Analysis for Freight Transport”, Total Life Cycle conference and Exposition, Dec. 1-3, 1998. SAE International, Warrendale, PA.
Transport Canada, Interim Report: Exposure to Diesel Exhaust Emissions and Noise, Feb. 2, 2000, Ottawa, Canada.
Philip A. Lorang, “Future Nonroad Emission Reduction Credits for Locomotives,” <http://www.epa.gov/otaq/regs/nonroad/locomotv/locomotv.txt>, viewed Sep. 5, 2000.
EPA Regulatory Announcement, “Final Emission Standards for Locomotives”, EPA420-F-97-048, Dec. 1997.
EPA Regulatory Announcement, “Environmental Benefits of Emission Standards for Locomotives”, EPA420-F-97-049, Dec. 1997.
EPA Regulatory Announcement, “Federal Preemption of Staste and Local Control of Locomotives”, EPA420-F-97-050, Dec. 1997.
EPA Technical Highlights, “Emission Factors for Locomotives”, EPA420-F-97-051, Dec. 1997.
EPA Technical Highlights, “Requirements for Railroads Regarding Locomotive Exhaust Emission Standards”, EPA420-F-99-036, Sep. 1999.
EPA Technical Highlights, “Applicability of Locomotive Emission Standards”, EPA420-F-99-037, Sep. 1999.
Continuation in Parts (2)
Number Date Country
Parent 09/845564 Apr 2001 US
Child 09/845565 US
Parent 09/773072 Jan 2001 US
Child 09/845564 US