Patent Application
20090178730
This invention relates to debarking machines generally referred to as “mechanical ring” debarkers. Debarkers of this type have a ring rotor into and through which successive logs are fed to be engaged and stripped of bark. More particularly, the invention relates to an improved tool, referred to in this application as a “blade” or “debarking blade”, for mechanical ring debarking machines and an improved log debarker that incorporates a novel debarking blade.
In debarking machines of the ring rotor type, several debarking blades are circularly arranged around the central opening of the rotor and extend generally radially inwardly with their cutting edges positioned adjacent the axis of the rotor. As they are rotated by the ring rotor, the blades follow the periphery of the logs while the cutting tips scrape against and remove the bark at the cambium layer. When the rotor is rotated and a log is being fed into the rotor inlet, the end of the log engages the debarking blades and causes them to rotate outwardly so that the each of the climbing edges of the respective blades climbs upwardly onto the peripheral surfaces of the log.
Conventional debarking machines have blades with an “opening edge” or “climbing edge” for the purpose of engaging the end of the log, as described above. Thus, while the climbing edge of the blade guides the blade into the proper position to debark the log, the cutting tip of the blade performs the removal of the the bark as it moves through the debarker. Blades with climbing edges are disclosed in U.S. Pat. No. 2,880,771 (Annis, Jr.); U.S. Pat. No. 3,709,272 (Bowers); U.S. Pat. No. 3,973,607 (Jonsson); and applicant's U.S. Pat. No. 4,280,541.
While such blades are provided with a removable and replaceable cutting tip on the end of the blade, the climbing edges are generally formed of built-up material welded onto the side of the blade and sharpened for use. When worn, the blades are removed from the debarker and either disposed of or returned to a rebuild facility where the climbing edge is removed, new material welded to the side of the blade, and then sharpened. The rebuilt blade is then returned to the user for re-installation on the debarker.
These blades and the manner of rebuilding them is inefficient and wastes time, money and materials. Moreover, because of the angle required for the climbing edge, many such blades are cast in a complex shape necessary to permit the climbing edge to be built up on the blade at the proper angle and with sufficient material to last a relatively long time before repair becomes necessary.
Therefore, it is an object of the invention to provide a debarking blade for a ring-type debarker that has both a field-replaceable cutting tip and a field-replaceable climbing edge.
These and other objects and advantages of the invention are achieved by providing a debarking blade for a debarking machine of the type having a rotatable ring rotor through which logs are longitudinally fed during a debarking operation, and comprising an elongate blade body having an attachment end, an opposed free end, and an arcuate concave inner edge surface extending between the opposing ends and adapted to face generally inwardly toward the rotational axis of the ring rotor. A detachable cutting tip having a cutting edge thereon is releasably mounted on the free end of the blade body for engaging and debarking a log. A detachable climbing edge insert is releasably mounted on the blade body between the attachment end and the free end. The climbing edge portion has a sharp edge defining a log-engaging, climbing edge for engagement by successive logs being fed into the debarker. The climbing edge deflects the debarking blade out of the path of the logs during rotation of the ring rotor to protect the blade from direct impact by the leading end of the log and to properly position the cutting tip for debarking the log.
According to one embodiment of the invention, the blade body comprises steel plate having opposed, planar, parallel sides.
According to another embodiment of the invention, the detachable climbing edge insert is mounted on the blade body by a plurality of bolts positioned through respective aligned holes in the climbing edge insert and the blade body.
According to yet another embodiment of the invention, the climbing edge insert is mounted on the inner edge surface between the parallel sides of the blade body.
According to yet another embodiment of the invention, the climbing edge insert and the cutting tip are mounted on the blade body in closely spaced-apart relation to each other.
According to yet another embodiment of the invention, the blade body is formed of cast steel and includes an arcuate, longitudinally-extending side edge.
According to yet another embodiment of the invention, the climbing edge insert has a curvature corresponding to the curvature of the arcuate shape of the blade body at the point of attachment of the climbing edge insert to the blade body.
According to yet another embodiment of the invention, the blade includes an enlarged cutting head fixed to the blade body with a major widthwise dimension perpendicular to the opposed, planar, parallel sides of the blade body. The cutting tip is detachably mounted to the cutting head and projects outwardly from the major widthwise dimension of the cutting head.
According to yet another embodiment of the invention, a debarking blade for a debarking machine of the type is provided, and has a rotatable ring rotor through which logs are longitudinally fed during a debarking operation. The blade includes an elongate arcuate body having opposing ends and an arcuate concave inner surface extending therebetween and adapted to face generally inwardly toward the rotational axis of the ring rotor. A detachable cutting tip has a cutting edge thereon releasably mounted on the free end of the blade body for engaging and debarking a log. A detachable climbing edge insert is releasably mounted on the blade body between the attachment end and the free end. The climbing edge portion has a sharp edge defining a log engaging climbing edge for engagement by successive logs being fed into the ring rotor and deflects the debarking blade out of the path of the logs during rotation of the ring rotor to protect the blade from direct impact by the leading end of the log and to properly position the cutting tip for debarking the log. The climbing edge insert projects rearwardly from the blade body and has one end that terminates closely adjacent to the cutting tip. The insert defines a terminal corner portion that projects rearwardly of the cutting tip for protectively shielding the cutting tip from impact by the leading ends of successive logs being fed through the ring rotor and for preventing the leading ends of the logs from engaging the cutting tip.
According to yet another embodiment of the invention, a mechanical ring debarker is provided for removing bark from logs as they are passed through the debarker from an upstream to a downstream end, and comprises an infeed conveyor assembly for passing successive logs downstream into a ring assembly, and an outfeed conveyor assembly for removing the logs from the ring assembly and conveying them downstream. The ring assembly includes a ring rotor to which a plurality of debarking blades are mounted for engagement by successive logs being fed into the ring assembly for deflecting the debarking blade out of the path of the logs during rotation of the ring rotor. Each of the plurality of debarking blades comprises an elongate blade body having an attachment end, an opposed free end, and an arcuate concave inner edge surface extending between the opposing ends and adapted to face generally inwardly toward the rotational axis of the ring rotor. A detachable cutting tip is provided and has a cutting edge thereon releasably mounted on the free end of the blade body for engaging and debarking a log. A detachable climbing edge insert is releasably mounted on the blade body between the attachment end and the free end, and the climbing edge portion has a substantially sharp edge defining a log engaging climbing edge for engagement by successive logs being fed forwardly for deflecting the debarking blade out of the path of the logs during rotation of the ring rotor to protect the blade from direct impact by the leading end of the log and to properly position the cutting tip for debarking the log.
Some of the objects of the invention have been set forth above. Other objects and advantages of the invention will appear as the description of the invention proceeds when taken in conjunction with the following drawings, in which:
Referring now specifically to the drawings, a mechanical ring debarker is shown generally in
A mechanical ring debarker 10 is more specifically shown in
Referring now to
A climbing edge insert 40, best shown in
Referring now to
A climbing edge insert 70 is mounted by bolts 72 to one side of the blade body 52 at the concave inner edge 54. The climbing edge insert 70 has a curvature that corresponds to the concave inner edge and extends outwardly over the inner side 54 of the blade body 52. This form of attachment is referred to in the relevant industry as being from the side of the blade 50.
As with the blade 20, the blade 20 can be repaired or furnished with a new insert 70 simply, easily and at the log-processing site, as opposed to sending the blades back to a rebuild facility. Moreover, the ability to attach a replaceable insert 70 permits a much wider variation in design and insert orientation over and above prior art, built-up climbing edges.
An improved log debarking blade is described above. Various details of the invention may be changed without departing from the scope of the invention. Furthermore, the foregoing description of the preferred embodiment of the invention and best mode for practicing the invention are provided for the purpose of illustration only and not for the purpose of limitation, the invention being defined by the claims.
