The presently disclosed subject matter relates to log-like blocks made of a heat resistant material, for use with a gas burner, which in association with a gas flame creates an illusion of a log fire.
It is known that in a gas burner comprising at least one rigid pipe configured to produce gas flame coming out of its openings, log-like blocks are disposed relative to such pipe so as to create an illusion of a log fire.
WO01/50064 discloses one example of such gas burner, in which a log-like block is configured to lie on the pipe so that flames coming out of the pipe openings curl around the block facilitating the above illusion.
Similar solutions have been implemented by companies M-design and Bellfire and at least one of them seems to have attempted to produce a log-like block by first producing a log body with a channel, which is substantially straight, then inserting thereinto a rigid pipe having openings, and providing passages in the block body to expose the openings to the exterior of the pipe.
According to one aspect of the presently disclosed subject matter, there is provided a log-like block comprising:
Due to the above construction of the above log-like block, its manufacturing can be facilitated irrespective of the shape of the body and configuration of the pipe therein, by producing the block body on and around at least a portion of the pipe. The log-like block can thus be molded or extruded around at least the pipe distal part.
According to another aspect of the presently disclosed subject matter, there is provided a method for producing a log-like block, the method comprises at least the following steps:
The mold used in the above method can comprise a number of mold portions configured to be assembled with each other at least in step (c) above. Alternatively, the block body can be produced from two pre-fabricated block body portions configured to be integrally assembled, each having a passage portion, the passage portions of the two block body portions being configured to define a passage in which a pipe distal part with at least one pipe distal end is introduced during the process of assembling the block body, the pipe and the passage having such shape and dimensions as to ensure that the pipe distal part is built-in in the passage so that the at least one pipe distal end is closed therein and the pipe distal part is free of a capability of being moved relative to the passage, the remainder of the part being configured to be brought into a gas communication with a gas supply source.
In both of the above aspects of the presently disclosed subject matter, the appearance of the log-like block can be that of a natural wood log and it can have one or more features described below.
With the above structure and/or production method, the block body and/or the passage therein, or at least a part of any of them, can have any desired shape, e.g. can be of an elongated shape, extending mainly along a straight axis or mainly along a curved axis, or can have parts extending along such different axes. Consequently, in operation, the log-like blocks performance can be achieved which is close in its appearance as that of the natural wood log.
Furthermore, with the above built-in configuration of the pipe within the block body, its ability to be moved relative to the block body, is practically eliminated, with the pipe distal ends and being closed therein, thereby inter alia allowing to avoid any risk that during the formation of the pipe outlet opening/s as described above, the pipe will be moved relative to the block body.
With the pipe having a circumferential surface and the passage having an inner surface, the latter surface can be in intimate contact with the entire circumferential surface of at least the pipe distal part.
The pipe distal part can have at least a portion which is not straight, the portion can be made of a flexible material, and the passage can have a corresponding non-straight portion. The pipe distal part can have at least one rigid portion adjacent to at least one flexible portion. The rigid portion can be disposed between at least two flexible portions of the pipe.
The pipe proximal part can be made of the same or different material as the pipe distal part, and it can be rigid or flexible.
The block body can have at least one elongated groove formed therein so as to allow the exposure therethrough of the pipe outlet opening to the exterior of the block. The log-like block can further comprise metal wool placed within the groove at least at one location thereof.
The pipe distal part can have a pipe main portion and at least one pipe branch portion extending transversely thereto, and the passage can have a passage main portion and at least one passage branch portion corresponding in shape and dimensions to, and receiving, the pipe main and branch portions, respectively.
The block body can be made of a heat resistant material such as ceramic material, ceramic fiber, concrete or the like.
The log-like block can constitute a part of a gas burner comprising a gas supply conduit configured to receive therein at least the proximal end of the pipe proximal part.
The gas burner can further comprise a holder configured to detachably hold the log-like block in a desired orientation in an interior of the fireplace, the holder comprising a gas outlet port configured to receive therein the proximal end of the pipe.
The gas burner can further comprise fixation means configured to fix the holder to the interior of the fireplace. The orientation, in which the holder holds the log-like block, can be adjustable at least during installation of the gas burner.
The gas burner can further comprise an aeration chamber disposed within the holder, and configured to be brought in gas communication with the gas source to allow gas flow into the combustion chamber and with the interior of the fireplace to allow access of air to the chamber for aeration of the gas, and optionally an air input valve configured for adjusting the amount of air accessing the aeration chamber.
In the above method for producing a log-like block within the mold, the mold can have such a shape that the block body is formed with at least one elongated groove having a configuration similar to that, and aligned with, the pipe distal part, and wherein the step of forming the openings is performed through the groove. The method can further comprise a step of placing a metal wool within the groove.
The foregoing and other features and advantages of the presently disclosed subject matter will be more fully understood from the following descriptions of various embodiments of the presently disclosed subject matter and the accompanying drawings. In the drawings like reference numerals generally refer to similar elements throughout. The drawings are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the presently disclosed subject matter.
With reference to
In the present example, the log-like block 1 comprises a main portion 2 and a branch portion 3 extending transversely from the main portion 2. Whilst the log-like block 1 is shown with a single branch portion, log-like blocks of the presently disclosed subject matter can have multiple branch portions 3 extending from the main portion 2 of the block body 20 as per different designs of the log-like block 1. Alternatively, log-like blocks of the presently disclosed subject matter can comprise only the main portion 2 and have no branches.
As shown in
In another example of a log-like block, not shown in the figures, the block body can have any shape other than elongated shape, having an elongated straight or curved passage therein.
The main and branch portions of the pipe 10 can be made of a flexible material along at least a part of their lengths, allowing the pipe, in spite of its being built-in the block body, to have a curvilinear configuration at least along a part of its extension within the block body 20. In fact, the entire main and branch portions can be made of a flexible material, or at least a majority thereof except for junction/s between the main and branch portions and/or except for those areas, whose rigidity might be specifically desired. Such areas can be those having additional functions such as, for example, constituting a junction between the main and branch portions of the pipe and/or constituting a part protruding from the block body and used for communication of the pipe with an external gas supply source and/or for mounting the log-like block to some support surface of a gas burner. Thus, in the present example, the pipe 10 has a rigid junction 12 and a rigid pipe proximal part 17.
The pipe 10 can be a single continuous body or can comprise a plurality of pipe fittings used to connect different portions of the pipe. Both flexible and rigid portions of the pipe 10 can be made up of heat resistant materials.
The proximal part 17 of the pipe 10 mentioned above protrudes from the block body 20, though a majority of the pipe is fully disposed within the block body 20 and this majority of the pipe disposed within the block body 20 will hereinafter be referred to as a pipe distal part 15. In the present example, the pipe distal part 15 comprises the main and branch pipe portions 13 and 14, each associated with a distal end 16, 19, respectively, which is closed inside the block body 20. The pipe proximal part 17 is associated with a pipe proximal end 18, via which gas communication can be provided between the pipe 10 and an external gas supply unit (not shown).
The pipe 10 is so built in the block body 20 that a circumferential surface of the pipe distal part 15 is in intimate contact with an inner surface of the passage 30 along the entire length of the pipe distal part, by virtue of which the pipe distal part 15 is unable to be moved relative to the passage 30. The pipe distal part 15 is downstream of the pipe proximal part 17 such that the gas which enters the pipe 10 longitudinally from the pipe proximal end 18, flows from the pipe proximal part 17 to the pipe distal part 15.
Referring to
Referring to
One or more of the pipe outlet openings can have a shape and dimensions different from those shown in the drawings. For example, this shape can be elongated, i.e. one or more opening can extend along a section of the associated pipe distal part or a majority thereof. In this case the block body can still be formed with plurality of channels. Alternatively, the or each elongated opening can be provided with a single elongated channel in the block body aligned therewith.
In operation of the log-like block shown in
The log body 20 can be generally made of any heat resistant material known in the art, allowing its production by such processes as e.g. molding, casting or extrusion.
In the present example, the block body 20 can be produced from a rigidifyable ceramic or refractory material by a method comprising molding the block body 20 on the pipe 10. More particularly, once the pipe 10 has been provided, it is so placed relative to a mold (not shown) that the pipe distal part 15 and a portion of its proximal part 17 are disposed within the mold whilst the remainder of the pipe proximal part 17 protrudes out of the mold. A rigidifyable material in a molten or liquefied state is then poured into the mold in such a manner that it completely surrounds the pipe distal part 15 with the pipe distal ends 16 and 19 and a portion of the pipe proximal part 17 that does not protrude from the mold. The molten or liquefied rigidifyable material within the mold is then allowed to rigidify. The rigidification of the molten material within the mold will result in the formation of the block body 20 with the pipe 10 being in built-in configuration inside the block body 20 with a portion of the proximal part 17 of the pipe 10 protruding out from the block body 20. With such built-in configuration of the pipe 10 within the block body 20, it has no ability whatsoever of being moved relative to the block body 20, with the pipe distal ends 16 and 19 being closed therein.
Once the molten rigidifyable material has been rigidified around the pipe 10 to achieve required hardness and firmness, the log-like block 1 casting is removed from the mold, and the pipe outlet openings 24 are formed in the pipe distal part 15 simultaneously with the channels 26. This can be done by any suitable cutting operation through the block body 20. In the example of
In another example, the pipe 10 can have pre-formed opening/s and the mold can comprise insert/s insertable into the opening/s and corresponding in shape and dimensions to the channel/s to be formed in the block body. In this case the rigidifyable material in a molten or liquefied state is poured into the mold once the pipe has been placed in the mold with the insert/s inserted in the pre-formed openings.
The log-like block 1, as produced, can be subjected to any suitable machining to achieve a desirable shape and design.
The above manner of production of log-like blocks of the presently disclosed subject matter, particularly, forming the log body 20 on the pipe 10 for it to be built-in in the corresponding internal passages 30 within the block body 20, allows to avoid any risk that during the formation of the pipe outlet openings as described above, the pipe will be moved relative to the block body.
Furthermore, the above manner of production allows the pipe 10 within the log-like block, particularly, its distal portion 15, to have curved or non-straight portions since these can be made up of a flexible material.
The block body 20 can be produced with one or more elongated grooves aligned with, and repeating the general configuration of, the built-in parts of the pipe 10 disposed within the block body 20.
Such grooves can be used for placing therein various lightweight low thermal mass materials such as metal wool and/or metal dust and/or other non-combustible materials and/or non-degradable material to improve the glow of the flames. Such materials can have a good heat retention property and due to their low thermal mass, when the combustible flames contact them an aesthetically pleasing glowing/shimmering effect can be achieved which resembles the glowing embers. The overall effect of metal wool and/or metal dust is to enhance the natural, aesthetic appearance of the log-like block 1 in a fireplace, e.g. such as the fireplace 50 shown in
Additionally or alternatively, the grooves mentioned above can be used for forming the pipe outlet openings 24 therethrough at different areas thereof corresponding to the associated flexible portions of the pipe distal part 15.
One example of a log-like block with such grooves is shown in
The groove openings 25 thus have the same function as the channels 26 in the block body 20 of the log-like block of
Operation of the log-like block 1 shown in
To form the grooves 22 and 23 in the block body 20 of the log-like block 1 of
Referring now to
Referring to
The holder 35 shown in
The holder 35 further comprises an aeration chamber 40 having a gas inlet port 41 and an air inlet port 42. The gas inlet port 41 is connectable to an external gas supply unit (not shown), so as to supply combustible gas into the aeration chamber 40 while the air inlet port 42 is in gas communication with the interior 52 of the fireplace 50 to allow access of the air to the aeration chamber 40, the arrangement being such as to allow the combustible gas mixing with the air in the aeration chamber 40. Alternatively, the air inlet port 42 can be in gas communication with outside the fireplace 50 to allow air therefrom to be supplied into the aeration chamber 40.
Optionally, the air inlet port 42 can comprise an air input valve (not shown) configured for adjusting the amount of air accessing the aeration chamber 40. The air input valve can be opened or closed to control the amount of air entering the aeration chamber 40 so as to aid in preparation of an enriched air/gas mixture to be fed to the log-like block 1 to be supplied through the holder 35 into the pipe 10, and further to be used for combustion in the fireplace. Optionally, the air input valve can be electronically controlled in communication with sensors.
The fireplace 50 can be operated as any conventional fireplace having a gas burner with one or more log-like blocks.
Number | Date | Country | |
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62797279 | Jan 2019 | US |