Long barrel inserts for earth-boring bit

Information

  • Patent Grant
  • 6443246
  • Patent Number
    6,443,246
  • Date Filed
    Thursday, November 2, 2000
    23 years ago
  • Date Issued
    Tuesday, September 3, 2002
    22 years ago
Abstract
An earth-boring bit for attachment to a drill string has rotatable cones with rows of cutting elements. The cutting elements are arranged in generally circumferential rows on each of the cones and interference fit into apertures in the shell surface. The rows include a heel row of cutting elements on the heel surface of each of the cones, and an adjacent row of adjacent row cutting elements next to the heel row cutting elements. Each heel row cutting element has at least one counterpart adjacent row cutting element that is spaced no farther from it than any other adjacent row cutting element, defining a proximal pair. Each of the cutting elements in each of the proximal pairs has a grip ratio, which is the barrel length divided by the diameter. Some of the proximal pairs having cutting elements with higher grip ratios than other cutting elements. None of the proximal pairs has both cutting elements with higher grip ratios.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention generally relates to earth boring drill bits used in the oil, gas and mining industries. More particularly, the present invention relates to tungsten carbide cutting elements having different lengths of insertion into supporting metal of a rotating cone drill bit.




2. Background Information




The success of rotary drilling enabled the discovery of deep oil and gas reservoirs. The rotary rock bit was an important invention that made rotary drilling economical. Only soft earthen formations could be commercially penetrated with the earlier drag bit, but the two-cone rock bit, invented by Howard R. Hughes, U.S. Pat. No. 930,759, drilled the hard caprock at the Spindletop Field near Beaumont, Tex., with relative ease. That venerable invention, in the early 1900's, could drill a scant fraction of the depth and speed of the modern rotary rock bit. The original Hughes bit drilled for hours; the modem bit drills for days. Modem bits sometimes drill for thousands of feet instead of the mere few feet early bits drilled. Many advances have contributed to the impressive improvement of rotary rock bits.




In drilling boreholes in earthen formations by the rotary method, rock bits fitted with one, two, or three rolling cones or cutters are employed. The bit is secured to the lower end of a drillstring that is rotated from the surface or by downhole motors or turbines. The cones mounted on the bit roll and slide upon the bottom of the borehole as the drillstring is rotated, thereby engaging and disintegrating the formation material to be removed. The cones are provided with teeth or inserts that are forced to penetrate and gouge the bottom of the borehole by weight from the drillstring. The cuttings from the bottom and sidewalls of the borehole are carried to the surface in suspension by drilling fluid that is pumped down from the surface through the hollow, rotating drillstring. Certain aspects in the design of the rolling cones becomes particularly important if the bit is to penetrate deep into hard, high compressive strength, tough, and abrasive formation materials, such as limestones, dolomites and sandstones.




Because of the strength of these materials, insert penetration is reduced, and rock ribs form between the shallow craters generated by the inserts. Rock ribs formed in the high compressive strength, abrasive formation materials can become quite strong, causing the cone to ride up on the ribs and robbing the inserts of unit load necessary to accomplish effective penetration and crushing of formation material.




In hard and abrasive formations, the wear on the inserts, especially the heel inserts and the matrix holding them, is so severe that the inserts may eventually become dislodged from the cones, resulting in ring-outs on the gage. A loss of heel inserts leads to a ring-out on the gage because the gage inserts are forced to bear the entire burden of maintaining a minimum borehole diameter or gage, and the gage inserts cannot sustain this burden for long periods of drilling. This occurrence generates undesirable increases in lateral forces and torque on the cones, which lowers penetration rates and accelerates wear on the cone bearing and subsequent bit failure. The provision of cones with more closely spaced inserts reduces the size of rock ribs and the unit load on each individual insert, but it slows the rate of penetration and does not fundamentally change the wear characteristics at the tungsten carbide inserts and the steel matrix holding them.




Prior art earth-boring bits follow the conventional design rules, which use insert diameter to barrel length ratios, “grip ratios,” in the 0.75 to 1.00 range to determine insert embedment. The limit for the barrel length of a cutting element is the minimum section of steel between adjacent inserts. The harder formation bits aim for maximum insert count with minimum section and therefore low grip ratios. In at least one instance in the past, grip ratios in the range from about 1.0 to 1.1 were used on inner rows of soft formation bits, having scoop-shaped inserts.




SUMMARY OF THE INVENTION




The bit body of the present invention has at least one cantilevered bearing shaft depending inwardly and downwardly from the bit body. A cone is mounted for rotation on the bearing shaft and includes a plurality of cutting elements arranged in generally circumferential rows on the cone. The rows of cutting elements include at least one heel row, at least one inner row, and at least one gage row. The cutting elements are formed of hard metal and are interference fit into apertures in the cone.




In one aspect of the invention, each heel row cutting element has at least one counterpart adjacent row cutting element that is spaced no farther from said heel row cutting element than any other adjacent row cutting element. The two neighboring cutting elements may be considered a proximal pair, although they are normally different in size and shape. Also, each heel row cutting element may be paired with more than one adjacent row cutting element, because normally there will be two adjacent row cutting elements spaced the same distance from each heel row cutting element. One of the cutting elements within some of the proximal pairs has a longer barrel length and greater grip ratio than the other cutting element within the same proximal pair. However, none of the proximal pairs has two cutting elements with the longer barrel lengths. This assures a minimum section of supporting metal in the cone body between the cutting elements.




In another aspect of the invention, one of the heel rows has cutting elements with more than one grip ratio that alternate with each other in a selected pattern. In a first pattern, a greater grip ratio cutting element alternates with a lesser grip ratio cutting element. The adjacent row will have lesser grip ratios. This arrangement is utilized on the cone that has a greater density in the heel row than the other cones. The other cones of this embodiment may have all greater grip ratio heel row cutting elements and all lesser grip ratio adjacent row cutting elements.




In another embodiment, the pattern for all of the cones comprises two lesser grip ratio cutting elements separated by one greater grip ratio cutting element. This is employed in both the heel and adjacent rows. A third embodiment employs heel row cutting elements with standard grip ratios. The adjacent cutting elements, however, will be of greater grip ratios, or alternating with greater and lesser grip ratios.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective view of an earth-boring bit according to prior art.





FIG. 2

is a perspective view, viewed from below looking upwardly, of the cones of an earth-boring bit constructed in accordance with this invention.





FIGS. 3 through 5

are fragmentary, longitudinal sectional views of the three cones of the earth-boring bit of FIG.


2


.





FIG. 6

is a sectional view of the cone of

FIG. 3

, taken along the line


6





6


of FIG.


3


.





FIGS. 7-8

are schematic representations of the heel row and adjacent row of the first cone and the second and third cones, respectively, of the embodiment of

FIGS. 1-6

.





FIGS. 9-10

are schematic representations of the heel row and adjacent row of the first cone and the second and third cones, respectively, of a second embodiment.





FIGS. 11-12

are schematic representations of the heel row and adjacent row of the first cone and the second and third cones, respectively, of a third embodiment.











DESCRIPTION OF THE PREFERRED EMBODIMENT




The numeral


11


in

FIG. 1

of the drawing designates an earth-boring bit


11


having three rotatable cones, each having wear resistant cutting elements used as earth disintegrating teeth. Bit


11


includes a bit body


13


, which is threaded at its upper extent


15


to be secured to a drillstring member (not shown). The drillstring member (not shown) is used to raise and lower the bit


11


into the wellbore and to rotate the bit


11


during drilling. Each leg of bit


11


can be provided with a lubricant compensator


17


, a preferred embodiment of which is disclosed in U.S. Pat. No. 4,276,946, Jul. 7, 1981, to Millsapps. A plurality of nozzles


19


are carried by bit body


13


to discharge pressurized drilling fluid from the drillstring (not shown) onto the bottom of the borehole to cool and lubricate bit


11


and to remove cuttings as formation material is disintegrated.




A plurality of cones


21


,


23


and


25


, in this case three, are mounted for rotation onto cantilevered bearing shafts (obscured from view in

FIG. 1

) extending inwardly and downwardly from each leg of bit body


13


. A heel surface


27


is defined on each cone


21


,


23


and


25


just inward and adjacent an outermost or gage surface


29


.




Referring also to

FIG. 2

, each cone


21


,


23


and


25


includes a plurality of cutting elements


31


arranged in generally circumferential rows on the frusto-conical cones. Each cutting element


31


within a particular row will be at the same distance from the axis of rotation of bit


11


as the others within the same row. Cutting elements


31


are formed by press-fitting or otherwise securing inserts into sockets or apertures


43


(

FIG. 3

) drilled into the surfaces of cones


21


,


23


and


25


. Cutting elements are made of a variety of hard, abrasion-resistant materials, including, but not limited to, tungsten carbide. Cutting elements


31


are illustrated as being primarily chisel-shaped inserts, but could also be ovoid-shaped, ogive-shaped, or any other conventional shape.




Cutting elements


31


include heel row cutting elements


33


secured to heel surface


27


of each cone


21


,


23


and


25


. An adjacent row of cutting elements


35


is located next to heel row cutting elements


33


and radially inward from the bit axis of rotation. Gage inserts


37


are secured to gage surface


29


for engaging the sidewall of the borehole in drilling operations. One or more inner rows


39


are located on each cone


21


,


23


,


25


, radially inward from adjacent row


35


. The cone often referred to as “cone number


1


” has a nose cutting element


41


.





FIGS. 3-5

are enlarged, fragmentary section views of the cones


21


,


23


and


25


of the earth-boring bit


11


of

FIGS. 1 and 2

. The figures schematically depict the superimposition of the cutting elements


31


of the cones


21


,


23


and


25


to illustrate the cutting profile of bit


11


with respect to the bottom and sidewall of the borehole (not shown). Heel row cutting elements


33


are positioned on heel surface


27


to kerf the outermost portion of the bottom of the borehole plus the sidewall and corner of the borehole. If chisel-shaped, heel cutting elements


33


may be arranged as either axial cutting elements or circumferential cutting elements. Axial cutting elements are so named because their crests are aligned with the axis of rotation of each cone. Circumferential cutting elements are so named because their crests are oriented circumferentially or transversely to the axis of rotation of each cone.




As shown in

FIG. 2

, cone


21


has more heel row cutting elements


33


than the other cones


23


,


25


. In one embodiment, it has twenty heel row inserts


33


while the other two cones


23


,


25


have fourteen or less, thus it is a more dense row. Referring to

FIG. 3

, the reason has to do with the requirement of adequate supporting metal surrounding each hole


43


. Each cutting element


31


has a cylindrical barrel portion


45


that fits within hole


43


with an interference fit. The supporting metal must be adequate to support barrel


45


within each hole


43


, thus there is a limit to the spacing of cutting elements


31


within a row and to the cutting elements


31


of the nearby row. The adjacent row cutting elements


35


in cone


21


are spaced farther from the heel row cutting elements


33


than in cones


23


,


25


, allowing a greater density for heel row cutting elements


33


in cone


21


than the heel row cutting elements of cones


23


,


25


. In cones


23


,


25


of the bit of this embodiment, heel row cutting elements


33


“intermesh” with the adjacent row cutting elements


35


. As can be seen by comparing

FIGS. 4 and 5

with

FIG. 3

, the adjacent row cutting elements


35


are spaced such that an outer portion of each cutting element barrel


45


is spaced farther from the bit axis of rotation than an inner portion of the barrel


45


of each heel row cutting element


33


. Consequently, when superimposed on their paths of rotation about the cone axis as shown in

FIGS. 4 and 5

, some overlap between heel row cutting elements


33


and adjacent row cutting elements


35


can be observed. In

FIG. 3

, there is no overlap between the adjacent row cutting elements


35


and the heel row cutting elements


33


. Because of the intermeshing, there are fewer heel row cutting elements


33


on cones


23


,


25


than on cone


21


.




Earth-boring bits for harder earth formations require a larger number of cutting elements


31


, resulting in a minimum section of supporting steel between them. These bits have low grip ratios. The grip ratio of each cutting element


31


is considered to be the barrel length


46


divided by the barrel diameter


48


(FIG.


3


). Tests revealed that the greatest wear and earliest loss of cutting elements occurs in the heel rows


33


and adjacent rows


35


. Generally, a greater grip ratio would increase retention, however, it reduces the amount of supporting metal between holes


45


because the axes of holes


45


are not parallel. Without adequate supporting metal, a greater grip ratio would not help retain a cutting element


31


.




In this invention, greater and lesser grip ratios are used for cutting elements


31


in close proximity to each other to avoid reducing supporting metal excessively, yet increase retention.

FIG. 7

shows schematically a few heel row cutting elements


33


and adjacent row cutting elements


35


for a first embodiment. Each heel row cutting element


33


is located a minimum distance from at least one of the adjacent row cutting elements


35


. In this embodiment, each heel row cutting element


33


is located equidistant from two of the adjacent row cutting elements


35


because the rows are staggered or offset from each other. The dotted lines are referred to herein as a proximal pair. That term means the grouping of one heel row cutting element


33


with an adjacent row cutting element


35


that is no farther from the heel row cutting element


33


than any other adjacent row cutting elements


35


.




In the first embodiment, for heel row cutting elements


33


, higher grip ratios, indicated as “L” for longer lengths of barrel


45


(FIG.


3


), are alternated with lesser grip ratios, indicated as “S” for shorter lengths of barrel


45


. Each higher grip ratio L is followed by a lesser grip ratio S.

FIG. 6

illustrates how this pattern avoids decreasing supporting metal between heel row cutting elements


33


. The diameters


48


of the L and S cutting elements


33


are the same, however barrel lengths


46


of the L cutting elements are longer. If the L cutting elements


33


instead had the same barrel length


46


as the S cutting element, the section of metal between their retention holes


43


would be the same as in the embodiment of FIG.


6


. If all three of the cutting elements


33


were L cutting elements, the retention holes


43


would intersect each other, which is not workable.




So as to avoid spacing an L cutting element


33


in a proximal pair


47


with an adjacent row cutting element


35


of longer barrel length, all of the adjacent row cutting elements


35


of this embodiment have shorter lengths and thus lesser grip ratios than the heel row cutting elements


33


. No proximal pair


47


has two longer barrel cutting elements


31


, although some of the proximal pairs


47


in

FIG. 7

have two shorter barrel cutting elements


31


. In

FIG. 3

, the double lines for the bottom of hole


43


for heel row cutting elements


33


indicate the alternating grip ratios of FIG.


7


. Note that preferably nose cutting element


41


has an increased barrel length, and the next inner row has cutting elements


39


that alternate in grip ratios with one another, with a higher grip ratio following each lower grip ratio.





FIG. 8

show the preferred grip ratios for heel row cutting elements


33


and adjacent row cutting elements


35


for cones


21


,


23


. All of the heel row cutting elements


33


are of longer barrel lengths, and all of the adjacent row cutting elements are of shorter barrel lengths. All proximal pairs


47


have one longer L cutting element and one shorter S cutting element.

FIG. 4

illustrates cone


23


while

FIG. 5

shows cone


25


. Preferably each cone


23


,


25


has an inner row with cutting elements


39


having alternating grip ratios in the same manner as the inner row cutting elements


39


of cone


21


.




The S cutting elements


31


with shorter barrel lengths


46


have grip ratios no greater than 1.0 and preferably no greater than 0.7. The grip ratios of the L cutting elements with longer barrel lengths


46


at least equal to 1.0 and preferably in the range from 1.2 to 1.5. Also, it is preferred to have grip ratios for the L cutting elements at least 50 percent higher than the grip ratios for the S cutting elements. The diameters of these longer barrel length cutting elements


31


are conventional and the same as the diameters of the shorter barrel cutting elements


31


in the same row.




Referring to

FIGS. 9 and 10

, in this embodiment, each proximal pair


47


also avoids having two L cutting elements. Each heel row cutting element


33


is of a conventional length and conventional grip ratio. Each adjacent row cutting element


35


is of a longer length and higher grip ratio. If the spacing happened to be too close, the adjacent row cutting elements


35


could alternate with short and long lengths in the same manner as heel row cutting elements


33


of the first embodiment of FIG.


7


.




In a third embodiment shown in

FIGS. 11 and 12

, both heel row cutting elements


33


and adjacent row cutting elements


35


for all cones


21


,


23


,


25


have a different alternating pattern. Two S cutting elements are followed by a single L cutting element. This avoids having any proximal pair


47


with two high grip ratio L cutting elements


31


. Some of the proximal pairs


47


will have two S cutting elements with conventional barrel lengths and grip ratios. Other proximal pairs


47


will have one L cutting element with a longer barrel length and one S cutting element with a shorter barrel length. The second and third embodiments may also have one or more rows of inner row cutting elements with alternating grip ratios similar to inner row cutting elements


39


of

FIGS. 3-5

.




Referring to

FIG. 1

, in operation of the drill bit


11


, the bit


11


is attached to a drill string (not shown), enabling the bit


11


to be raised and lowered, as well as rotated from the surface of the earth. Weight is applied to bit


11


during rotation such that the cones


21


,


23


and


25


rotate and cause the cutting elements to engage and disintegrate the bottom of the borehole. Each circumferential row of cutting elements engages a designated annular pattern on the bottom of the borehole.




The earth-boring bit according to the present invention has a number of advantages. The principle advantage of the present embodiment is that earth-boring drill bits will have a prolonged drilling life since at least some of the cutting elements will resist detachment from the rolling cones longer than bits according to conventional design rules. With the longer drilling life comes increased and more efficient production rates and decreased drilling costs. This advantage provides a more consistent borehole diameter, and permits high penetration rates over the life of the bit.




The invention has been described with reference to preferred embodiments thereof. Those skilled in the art will appreciate that the present invention is susceptible to variation and modification without departing from the scope and spirit thereof.



Claims
  • 1. An earth-boring bit adapted for attachment to a drill string, comprising:a bit body; a plurality of cantilevered bearing shafts depending inwardly and downwardly from the bit body; a rolling cone rotatably secured to each of the bearing shafts, each of the cones having a shell surface including at least a gage surface intersecting a heel surface; a plurality of cutting elements press-fit into apertures arranged in generally circumferential rows on each of the cones, the rows in each of the cones including at least one heel row of heel row cutting elements on the heel surface, the heel row cutting elements having cutting ends located at a gage diameter of the bit, and an adjacent row of adjacent row cutting elements next to the heel row cutting elements; each of the heel row cutting elements having at least one counterpart of the adjacent row cutting elements that is spaced no farther from said heel row cutting element than any other of the adjacent row cutting elements, defining a proximal pair; one of the cutting elements within at least some of the proximal pairs having a higher grip ratio, and the other of the cutting elements within the same proximal pair having a lower grip ratio that is less than the higher grip ratio; none of the proximal pairs having both of the cutting elements with the higher grip ratio; and at least some of the heel row cutting elements on at least one of the cones having barrel lengths that are greater than barrel lengths of the adjacent row cutting elements on the same cone.
  • 2. The earth-boring bit according to claim 1, wherein the heel row cutting element of at least some of the proximal pairs has the higher grip ratio.
  • 3. The earth-boring bit according to claim 1, wherein the barrel lengths of all of the heel row cutting elements on two of the cones are greater than the barrel lengths of the adjacent row cutting elements on the same cones.
  • 4. An earth-boring bit adapted for attachment to a drill string, comprising:a bit body; plurality of cantilevered bearing shafts depending inwardly and downwardly from the bit body; a rolling cone rotatably secured to each of the bearing shafts, each of the cones having a shell surface including at least a gage surface intersecting a heel surface; a plurality of cutting elements press-fit into apertures arranged in generally circumferential rows on each of the cones, the rows in each of the cones including at least one heel row of heel row cutting elements on the heel surface, and an adjacent row of adjacent row cutting elements next to the heel row cutting elements; each of the heel row cutting elements having at least one counterpart of the adjacent row cutting elements that is spaced no farther from said heel row cutting element than any other of the adjacent row cutting elements, defining a proximal pair; one of the cutting elements within at least some of the proximal pairs having a higher grip ratio, and the other of the cutting elements within the same proximal pair having a lower grip ratio that is less than the higher grip ratio; none of the proximal pairs having both of the cutting elements with the higher grip ratio; and wherein the adjacent row cutting element of at least some of the proximal pairs has the higher grip ratio.
  • 5. An earth-boring bit adapted for attachment to a drill string, comprising:a bit body; a plurality of cantilevered bearing shafts depending inwardly and downwardly from the bit body; a rolling cone rotatably secured to each of the bearing shafts, each of the cones having a shell surface including at least a gage surface intersecting a heel surface; a plurality of cutting elements press-fit into apertures arranged in generally circumferential rows on each of the cones, the rows in each of the cones including at least one heel row of heel row cutting elements on the heel surface, and an adjacent row of adjacent row cutting elements next to the heel row cutting elements; each of the heel row cutting elements having at least one counterpart of the adjacent row cutting elements that is spaced no farther from said heel row cutting element than any other of the adjacent row cutting elements, defining a proximal pair; one of the cutting elements within at least some of the proximal pairs having a higher grip ratio, and the other of the cutting elements within the same proximal pair having a lower grip ratio that is less than the higher grip ratio; none of the proximal pairs having both of the cutting elements with the higher grip ratio; and wherein the lower grip ratio is no greater than 1.0, and higher grip ratio is at least equal to 1.0.
  • 6. An earth-boring bit adapted for attachment to a drill string, comprising:a bit body; a plurality of cantilevered bearing shafts depending inwardly and downwardly from the bit body; a rolling cone rotatably secured to each of the bearing shafts, each of the cones having a shell surface including at least a gage surface intersecting a heel surface; a plurality of cutting elements press-fit into apertures arranged in generally circumferential rows on each of the cones, the rows in each of the cones including at least one heel row of heel row cutting elements on the heel surface, and an adjacent row of adjacent row cutting elements next to the heel row cutting elements; each of the heel row cutting elements having at least one counterpart of the adjacent row cutting elements that is spaced no farther from said heel row cutting element than any other of the adjacent row cutting elements, defining a proximal pair; one of the cutting elements within at least some of the proximal pairs having a higher grip ratio, and the other of the cutting elements within the same proximal pair having a lower grip ratio that is less than the higher grip ratio; none of the proximal pairs having both of the cutting elements with the higher grip ratio; and wherein the higher grip ratio is at least 50 percent greater than the lower grip ratio.
  • 7. An earth-boring bit adapted for attachment to a drill string, comprising:a bit body; a plurality of cantilevered bearing shafts depending inwardly and downwardly from the bit body; a rolling cone rotatably secured to each of the bearing shafts, each of the cones having a shell surface including at least a gage surface intersecting a heel surface; a plurality of cutting elements press-fit into apertures arranged in generally circumferential rows on each of the cones, the rows in each of the cones including at least one heel row of heel row cutting elements on the heel surface, and an adjacent row of adjacent row cutting elements next to the heel row cutting elements; each of the heel row cutting elements having at least one counterpart of the adjacent row cutting elements that is spaced no farther from said heel row cutting element than any other of the adjacent row cutting elements, defining a proximal pair; one of the cutting elements within at least some of the proximal pairs having a higher grip ratio, and the other of the cutting elements within the same proximal pair having a lower grip ratio that is less than the higher grip ratio; none of the proximal pairs having both of the cutting elements with the higher grip ratio; and wherein in a first cone, the heel row cutting elements are spaced closer to each other than in the other cones, some of the heel row cutting elements of the first cone having the higher grip ratio and alternating with others of the cutting elements having the lower grip ratio in a selected pattern.
  • 8. An earth-boring bit adapted for attachment to a drill string, comprising:a bit body; a plurality of cantilevered bearing shafts depending inwardly and downwardly from the bit body; a rolling cone rotatably secured to each of the bearing shafts, each of the cones having a shell surface including at least a gage surface intersecting a heel surface; a plurality of cutting elements press-fit into apertures arranged in generally circumferential rows on each of the cones, the rows in each of the cones including at least one heel row of heel row cutting elements on the heel surface, and an adjacent row of adjacent row cutting elements next to the heel row cutting elements; each of the heel row cutting elements having at least one counterpart of the adjacent row cutting elements that is spaced no farther from said heel row cutting element than any other of the adjacent row cutting elements, defining a proximal pair; one of the cutting elements within at least some of the proximal pairs having a higher grip ratio, and the other of the cutting elements within the same proximal pair having a lower grip ratio that is less than the higher grip ratio; none of the proximal pairs having both of the cutting elements with the higher grip ratio; and wherein:in a first one of the cones, the heel row cutting elements are spaced closer to each other than in the other cones, the heel row cutting elements of the first cone having higher and lower grip ratios that alternate with one another; and in the other cones, the heel row cutting elements have the higher grip ratios and the adjacent row cutting elements having the lower grip ratios.
  • 9. An earth-boring bit adapted for attachment to a drill string, comprising:a bit body; a plurality of cantilevered bearing shafts depending inwardly and downwardly from the bit body; a rolling cone rotatably secured to each of the bearing shafts, each of the cones having a shell surface including at least a gage surface intersecting a heel surface; a plurality of cutting elements press-fit into apertures arranged in generally circumferential rows on each of the cones, the rows in each of the cones including at least one heel row of heel row cutting elements on the heel surface, and an adjacent row of adjacent row cutting elements next to the heel row cutting elements; each of the heel row cutting elements having at least one counterpart of the adjacent row cutting elements that is spaced no farther from said heel row cutting element than any other of the adjacent row cutting elements, defining a proximal pair; one of the cutting elements within at least some of the proximal pairs having a higher grip ratio, and the other of the cutting elements within the same proximal pair having a lower grip ratio that is less than the higher grip ratio; none of the proximal pairs having both of the cutting elements with the higher grip ratio; and wherein in at least one the cones, the heel and adjacent rows each have a pattern of two cutting elements with the lower grip ratio separated by one cutting element with the higher grip ratio.
  • 10. An earth-boring bit adapted for attachment to a drill string, comprising:a bit body; a plurality of cantilevered bearing shafts depending inwardly and downwardly from the bit body; a rolling cone rotatably secured to each of the bearing shafts, each of the cones having a shell surface including at least a gage surface intersecting a heel surface; a plurality of cutting elements press-fit into apertures arranged in generally circumferential rows on each of the cones, the rows in each of the cones including at least one heel row of heel row cutting elements on the heel surface, and an adjacent row of adjacent row cutting elements next to the heel row cutting elements; each of the heel row cutting elements having at least one counterpart of the adjacent row cutting elements that is spaced no farther from said heel row cutting element than any other of the adjacent row cutting elements, defining a proximal pair; one of the cutting elements within at least some of the proximal pairs having a higher grip ratio, and the other of the cutting elements within the same proximal pair having a lower grip ratio that is less than the higher grip ratio; none of the proximal pairs having both of the cutting elements with the higher grip ratio; and wherein at least some of the heel row cutting elements on one of the cones have the higher grip ratio and at least some of the heel row cutting elements on the other cones have the lower grip ratio.
  • 11. An earth-boring bit adapted for attachment to a drill string, comprising:a bit body; a plurality of cantilevered bearing shafts depending inwardly and downwardly from the bit body; a rolling cone rotatably secured to each of the bearing shafts, each of the cones having a shell surface including at least a gage surface intersecting a heel surface; plurality of cutting elements press-fit into apertures arranged in generally circumferential rows on each of the cones, the rows in each of the cones including at least one heel row of heel row cutting elements on the heel surface, and an adjacent row of adjacent row cutting elements next to the heel row cutting elements; each of the heel row cutting elements having at least one counterpart of the adjacent row cutting elements that is spaced no farther from said heel row cutting element than any other of the adjacent row cutting elements, defining a proximal pair; one of the cutting elements within at least some of the proximal pairs having a higher grip ratio, and the other of the cutting elements within the same proximal pair having a lower grip ratio that is less than the higher grip ratio; none of the proximal pairs having both of the cutting elements with the higher grip ratio; and wherein the heel row on at least one of the cones has a greater density of cutting elements than the heel rows on the other cones, at least some of the cutting elements of the more dense heel row having the lower grip ratio and at least some of the heel row cutting elements of the other of the cones having the higher grip ratio.
  • 12. An earth-boring bit adapted for attachment to a drill string, comprising:a bit body; a plurality of cantilevered bearing shafts depending inwardly and downwardly from the bit body; a rolling cone rotatably secured to each of the bearing shafts, each of the cones having a shell surface including at least a gage surface intersecting a heel surface; and a plurality of cutting elements press-fit into apertures arranged in generally circumferential rows on each of the cones, the rows in each of the cones including at least one heel row of heel row cutting elements on the heel surface, and an adjacent row of adjacent row cutting elements next to the heel row cutting elements, the cutting elements in at least one of the rows in at least one of the cones having more than a single grip ratio.
  • 13. The earth-boring bit according to claim 12, wherein the heel row of a first one of the cones has a greater density than the heel rows of the other cones, and has cutting elements with two different grip ratios that alternate in a selected pattern.
  • 14. The earth-boring bit according to claim 12, wherein:in a first one of the cones, the heel row cutting elements are spaced closer to each other than the heel row cutting elements of the other cones, the heel row cutting elements of the first cone having two different grip ratios that alternate with one another; and in the other cones, the heel row cutting elements have greater grip ratios than the cutting elements of the adjacent row.
  • 15. The earth-boring bit according to claim 12, wherein in at least one the cones, the heel and adjacent rows each have a pattern of two cutting elements with a lesser grip ratio separated by one cutting element with a greater grip ratio, the patterns being offset relative to one another so as to avoid any of the heel row cutting elements with the greater grip ratio being located closer to an adjacent row cutting element with the greater grip ratio than to an adjacent row cutting element with the lesser grip ratio.
  • 16. The earth-boring bit according to claim 12, wherein the heel row and the adjacent row define a pattern in each cone wherein each heel row cutting element has at least one counterpart adjacent row cutting element that is spaced no farther from said heel row cutting element than any other adjacent row cutting element, defining a proximal pair, the cutting elements within some of the proximal pairs having a greater grip ratio that the other within the same proximal pair, but none of the proximal pairs of any of the cones having both cutting elements with greater grip ratios than other cutting elements within the same heel row and adjacent row.
  • 17. The earth-boring bit according to claim 12, wherein at least one of the cones has an inner row of cutting elements having more than one grip ratio.
  • 18. The earth-boring bit according to claim 12, wherein:at least some of the adjacent row cutting elements of each of the cones have greater grip ratios than the heel row cuttings elements in the same cone.
  • 19. The earth-boring bit according to claim 12, wherein some of said cutting elements in said at least one of the rows in at least one of the cones have grip ratios at least equal to 1.0 and others of the cutting elements within the same row have grip ratios less than 1.0.
  • 20. An earth-boring bit adapted for attachment to a drill string, comprising:a bit body; a plurality of cantilevered bearing shafts depending inwardly and downwardly from the bit body; a rolling cone rotatably secured to each of the bearing shafts, each of the cones having a shell surface including at least a gage surface intersecting a heel surface; and a plurality of cutting elements press-fit into apertures arranged in generally circumferential rows on each of the cones, the rows in each of the cones including at least one heel row of heel row cutting elements on the heel surface, and an adjacent row of adjacent row cutting elements next to the heel row cutting elements, and the heel row cutting elements of at least one of the cones having more than one grip ratio and alternating with one another in a selected pattern.
  • 21. The earth-boring bit according to claim 20, wherein the selected pattern comprises alternating one of the heel row cutting elements with a greater grip ratio with another of a lesser grip ratio.
  • 22. The earth-boring bit according to claim 20, wherein the selected pattern comprises alternating two heel row cutting elements with lesser grip ratios with one of having a greater grip ratio.
  • 23. The earth-boring bit according to claim 20, wherein:a first one of the cones has a greater density of the heel row cutting elements than the heel row cutting elements of the other of the cones; the heel row of the first one of the cones alternating one of the heel row cutting elements with a greater grip ratio with another of lesser grip ratio; the adjacent row cutting elements of the first one of the cones having lesser grip ratios than the grip ratio of the heel row cutting elements; and the other of the cones having greater grip ratios in the heel row cutting elements than in the adjacent row cutting elements.
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0593268 Apr 1994 EP
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Non-Patent Literature Citations (1)
Entry
Hughes Christensen Article “HydraBoss” Hydraulically Enhanced Drill Bits, 7 pgs, 1997.