The invention relates to a weaving machine or loom for the production of a gauze material or leno fabric including ground, leno and weft threads, in which ground and leno threads form warps, with a sley that is movable back and forth by allocated drive means and that carries a weaving reed, with guide means for the ground threads arranged on the warp thread side of the weaving reed and, adjacently thereto, guide means for the leno threads, whereby drive means are respectively allocated to the guide means for the ground threads and to the guide means for the leno threads, by which drive means the guide means are movable relative to each other parallel to the weaving plane and crosswise or perpendicularly thereto for the production of the leno binding. Moreover, the weaving machine comprises weft thread insertion means and means for the supplying or feeding of the ground and the leno threads as well as for the taking up of the produced woven fabric.
Weaving machines that are equipped or set up for the production of leno fabrics are known in practice in a series of various embodiments. Thus, for example, an apparatus for the controlling of the warp threads in the production of a leno fabric in a textile machine is described in the publication WO 98/07913. In that context, the term leno fabrics is understood to mean woven fabrics that have been worked or processed at least partially in the so-called loop or leno binding, which distinguishes itself from other bindings, in that therein the warp threads do not extend parallel next to one another, but rather, that two or more warp threads loop around one another. Details of this weave binding are, for example, described in “Die Weberei” (The Weaving Technology), Fachbuchverlag GmbH, Leipzig, 1951, pages 311 et seq. In order to produce leno fabrics, the ground and leno threads of the warp must be moved transversely or perpendicularly to the warp thread direction both in the weaving plane as well as across or perpendicularly thereto, for which it is known to use two reeds or shafts arranged one behind another in warp thread direction, whereby the reeds or shafts are provided with lamellae or needles through the eyes of which the threads are pulled. The ground threads pass, as seen from the weaving reed, the one needle reed through its needle eyes, while the leno threads are pulled through the needle eyes of the second needle reed, which is arranged on the warp thread side of the first needle reed. Through this arrangement it is achieved that the ground threads are moved along with and due to the movement of the first needle reed adjacent to the weaving reed, while the leno threads also perform the movements of the second needle reed. On the one hand the mutual inter-looping of the ground and leno threads, and on the other hand the shed formation for the weft thread insertion are achieved through corresponding relative movements of the two needle reeds relative to one another.
In the known apparatuses and weaving machines for the production of leno fabrics, the drive arrangements for the generation of the movements of the guide means of the ground and the leno threads are without exception complicated and costly. There are often provided drive and control mechanisms that comprise a relatively large mass inertia of the moved parts, whereby the working speed is impaired.
It is therefore the object of the invention to provide a weaving machine, which, independently of the type of the weft thread insertion (that is to say by weaving shuttles, grippers, air nozzles, and so forth), is characterized in that the movements of the guide means for the ground and the leno threads are generated in a very simple operationally secure or reliable manner with low constructive effort or expenditure.
For the solution of this object, the initially described weaving machine is characterized in that the drive of the guide means for the ground threads and/or of the guide means for the leno threads is derived from the drive means of the sley.
In that context, the weaving machine does not necessarily need to include special shed forming elements or auxiliary means such as inner treadle or the so-called eccentric or shaft machine with its own integrated or separate remote drive. The movements of the guide means for the production of leno fabrics are largely directly derived from drive sources that are themselves present as such in the weaving machine.
The use of the sley drive for the drive of the guide means of the ground and/or leno threads enables a low-mass construction and simultaneously ensures a precise side change of the ground threads to the leno threads, in exact enforced coordination with the weft thread beat-up movement of the sley. With the use of lamellar or needle reeds as guide means for the ground and/or leno threads, these reeds can be arranged in a very maintenance-friendly manner with respect to a warp thread break removal or repair that might become necessary, while on the other hand, the adjustment of the stroke widths of the lamellar or needle reeds can be realized in a constructively simple manner providing easy servicing.
The movement of the guide means for the ground and/or leno threads oriented across or perpendicular to the weaving plane can be derived through the allocated drive means from a drive shaft, of the so-called weaving reed shaft of the sley drive means, carrying out an oscillating rotational movement. It has also been shown to be advantageous, if the guide means for the ground and/or the leno threads are pivotally supported about a rotation axis, which is formed by a rotatably supported shaft, which is transmissionally coupled with the weaving reed shaft of the sley drive means.
In the embodiment of the guide means as lamellar or needle reed, this can be tiltable or pivotable between two positions, of which in the one position it is oriented essentially parallel to the lamellar or needle reed of the respective other guide means, and in the other position is lifted across or perpendicularly to the weaving plane relative to the first named needle reed by an amount determining the size of the loom shed.
Further developments of the inventive weaving machine are the subject of dependent claims.
Example embodiments of the subject of the invention are illustrated in the drawing, wherein it is shown by:
A so-called leno fabric, which consists of ground threads 1, leno threads 2, and weft threads 300, is illustrated in
In order to produce the leno fabric according to
The movement relationships that are necessary therefor are illustrated in the diagram according to
The mutual movement of the ground threads 1 and of the leno threads 2 that is necessary for the production of the leno binding can occur in three different types or modes, which are represented in
It principally applies, that after each weft insertion and weaving reed beat-up, the ground and/or leno threads forming the leno fabric, relative to the weaving plane, must be moved in vertical and horizontal direction. In this context, the weaving plane lies approximately in the horizontal direction of the respective diagram.
The movement progression of these warp threads forming the leno fabric can, as mentioned, basically occur in three types or modes.
First Type:
The ground threads 1 are located in the lower shed and only carry out horizontal movements parallel to the weaving plane, while the leno threads 2 are moved vertically in the upper and lower shed. Accordingly, the guide means for the ground threads 1 move merely parallel to the weaving plane, while the guide means for the leno threads 2 carry out a movement that goes up and down across or perpendicularly to the weaving plane.
The weft thread insertion occurs in the steps 1 and 4, that is to say in the time interval in which respectively a loom shed is formed. The weaving reed beat-up in the steps 2 and 5 occurs while the ground threads 1 change their position in horizontal direction, that is to say parallel to the weaving plane.
Second Type:
The ground threads 1 are located in the lower shed and carry out no movement that is horizontal, i.e. parallel to the weaving plane. They continuously maintain their position. The leno threads 2 carry out both a horizontal as well as a vertical movement. Accordingly, the guide means for the ground threads 1 are stationary or locationally fixed, while the guide means for the leno threads 2 carry out a movement both parallel to the weaving plane as well as across or perpendicularly thereto.
The weft thread insertion occurs once again in the time intervals in which a loom shed is formed, that is to say in the steps 1 and 4. The weaving reed beat-up occurs in the steps 2 and 5, while the leno threads change their position in horizontal direction, that is to say parallel to the weaving plane.
Third Type:
The ground threads 1 and the leno threads 2 both carry out a movement in vertical direction, that is to say across or perpendicularly to the weaving plane, whereby the ground or leno threads 1 or 2 respectively are additionally moved horizontally, that is to say parallel to the weaving plane, approximately at the shed closing. Accordingly, the guide means both for the ground threads 1 as well as for the leno threads 2 are to be moved corresponding to this movement progression or sequence.
The weft thread insertion and the weaving reed beat-up again occurs in the steps 1 and 4 or 2 and 5 respectively.
The weaving machine according to the invention schematically illustrated in the
From the cloth table 11, the produced leno cloth or fabric 14 is delivered over a deflection roll 15 to a drawing-in roll 16, from which it proceeds through a pinch point or nip between the drawing-in roll 16 and a counter-pressing roll 17 over two deflecting rolls 18, 19 to the cloth beam, which is not further illustrated, on which it is rolled up. The mentioned rolls are rotatably supported in a machine frame that is indicated at 20 in the manner of a cut-away portion, and that also carries the cloth table 11. Their allocated drives are known as such and are not further illustrated. In the region between the point 6 and the needle reeds 7, 8, the ground and leno threads 1 or 2 respectively extend through a warp stop motion 21, of which the lamellae riding on the warp threads are referenced with 22, and, just like the ground and leno threads 1, 2, are easily accessible without hindrance from above in connection with a warp thread break.
The sley 10 with the weaving reed 9 is rigidly connected via supports 23 with a shaft, the so-called weaving reed shaft 24, which is rotatably supported in the machine frame 20 and which carries out an oscillating rotational movement, about the axis of which the sley carries out a back and forth movement serving for the weft thread beat-up. The drive of the weaving reed shaft 24 is schematically illustrated in
The basic construction of the needle reeds 7, 8 is especially to be seen from the
The needle reed 8 differs from the described needle reed 7 essentially only in that its thread eyes 33 are arranged near the needle bar 29, while they are located close to the upper crosswise shank 30a of the frame 30 in the needle reed 8, as this can be seen especially from the
The needle reed 7 is secured with its needle bar 29 on needle reed supports 36 that are arranged distributed over the weaving width, and that are clamped securely against rotation and radially protruding on a needle reed shaft 37, which is rotatably supported in the machine frame 20 extending parallel to the weaving reed shaft 24. The needle reed shaft 37 is transmissionally coupled in a form-locking or form-fitting manner with the weaving reed shaft 24. In the embodiment illustrated in the
The other needle reed 8 that is directly adjacent to the weaving reed 9 on the warp thread side is supported horizontally back and forth movably in the machine frame 20, oriented across or perpendicularly to the essentially horizontally extending weaving plane that is indicated at 42 in
As especially to be seen from the
A sleeve 49 is longitudinally slidably set onto the part 44a, for example comprising a cylindrical cross-section, of the coupling rod 44, whereby this sleeve 49 is fixable in the respective adjusted position by adjusting screws 50 and carries a bearing part 51 on which a connecting rod 52 of a crank gear transmission 53 is jointed or articulately connected, of which the eccentric is referenced with 54. The eccentric 54 sits rotationally fixedly on a drive shaft 55, which is connected rotationally fixedly with a drive wheel in the form of a crown gear wheel 56, which is driven via a pinion or bevel gear 57 from the fast-running shaft 28 of the sley drive shown in
The connecting rod 52 is embodied in a two-part manner. Its two parts mutually inserted into one another can be adjusted to the respective desired length of the connecting rod 52 after loosening of fixing screws 58. With a rotating shaft 28, via the crank gear transmission 53, a pivoting movement is applied to the coupling rod 44 about its stationary or locationally fixed pivot axis 47, so that the needle reed 8 coupled thereto carries out a corresponding horizontal back and forth movement. The stroke of this back and forth linear movement can be varied in that the spacing of the sleeve 49 from the frame-fixed pivot axis 47 of the coupling rod 44 is correspondingly adjusted. This adjustment is readily possible after loosening of the adjusting screws 48, 50 and 58. Moreover, the two-part-divided coupling rod 44 makes it possible to adjust the height of the needle reed 48 above its bearing location at 45 and therewith relative to the weaving plane 42 (
While in the described embodiment according to
The described weaving machine operates as follows, whereby especially reference is made to the
The ground threads 1 extend through the thread eyes 33 of the needles 32 of the needle reed 8 directly adjacent to the weaving reed 9 on the warp thread side, while the leno threads 2 are pulled through the thread eyes 33 of the needles 32 of the needle reed 7 lying on the warp side directly before the needle reed 8 and pass the needle reed 8 in the interspaces between the needles 32 and the lamellae 31 adjacent thereto. In a similar manner, the ground threads 1 extend through the interspaces between the needles 32 and the lamellae 31 of the needle reed 7. Thus, the ground threads 1 are moved along with and due to the movements of the needle reed 8, while the leno threads 2 also carry out the movements of the needle reed 7. The strokes of these movements must be larger than the clear width of the thread eyes 33, so that a trouble-free guidance of the threads is assured. The needle reeds 8, 7 are thus the guide means for the ground threads 1 or the leno threads 2 respectively.
In
If now the weaving reed 9 moves into its back or rear position distant from the cloth table 11 according to
Between the two end positions of the weaving reed 9 and of the needle reed 7, as they are shown in the
After the weft thread insertion achieved in the condition according to
Since the thread eyes 33 of the needle reeds 7, 8 lie closely adjacent to one another in the closed shed position illustrated in
Depending on the thickness, the construction, and the material of the ground and the leno threads 1, 2, as well as the type of the leno binding to be produced, as already mentioned, the stroke of the needle reed 8 guiding the ground threads 1 can be adjusted corresponding to the purpose.
The mechanical coupling of the needle reed shaft 37 with the weaving reed shaft 24 can also occur in a different manner, deviating from the embodiment according to
A further embodiment is illustrated in
The modified weaving machine according to the invention schematically shown in
In this embodiment, the needle reed 8 allocated to the ground threads 1 and directly adjacent to the weaving reed 9 on the warp side is mounted in a stationary or locationally fixed manner in the machine frame 20. Therefore, the ground threads 1 running or extending through the thread eyes 33 of this needle reed 8 always take up the same position during the weaving process.
The other needle reed 7 guiding the leno threads 2 is once again secured on the needle reed shaft 37 via the needle reed support 36, which needle reed shaft 37, in this case, is not only rotatably, but also axially slidably supported in the machine frame. Similarly as in embodiment according to
The transmission ratios of the cam gear transmission 63 and of the coupling transmission consisting of the rod 61 and of the lever arm 62 are selected so that the two needle reeds 7, 8 carry out the movement sequence illustrated in the middle diagram in
Finally in
In this embodiment, the needle reed 7 guiding the leno threads 2, the same as in the embodiment according to
The needle reed 8 guiding the ground threads 1 is secured on arm-like needle reed supports 71, which are fixedly screwed onto a second allocated needle reed shaft 72, which is rotatably supported in the machine frame 20. A radial arm 73 is connected with the needle reed shaft 72 or a needle reed support 71, on which radial arm 73 a coupling rod 74 is jointed or articulately connected, whereby the coupling rod 74 at its other end is connected in a jointed or articulated manner with the sley support 23 at the same joint location as the rod 61.
Therefore, in operation, both needle reeds 7, 8 carry out an up and down movement oriented essentially across or perpendicular to the weaving plane 42, which movement is also carried out by the ground or leno threads 1, 2 respectively guided thereby, and which movement is exactly synchronized with the back and forth movement of the weaving reed 9, because the movement of the needle reeds 7, 8 is derived from the weaving reed shaft 24. The horizontal offsetting movement of the leno threads 2 occurring parallel to the weaving plane 42 is, as mentioned, generated via the cam gear transmission 63, so that the movement sequences of the “third type” arise, which are illustrated in the diagram at the bottom of the
For all embodiments it pertains that the drive of the needle reed shaft 37 can also be provided as an external drive on one or both sides. If, as illustrated, the needle reed shaft 37 is arranged below the back or rear shed, then a multiple shed drive over the weaving width can be used for it. Alternatively, the needle reed shaft 37 can also lie above the back or rear shed.
The circular shaped pivotal movement of the needle reed 7—and in the embodiment according to
The inventive concept described in the preceding in connection with several embodiments cannot only be realized in the construction of new weaving machines, but rather it can also be used to equip or convert in an inventive manner existing weaving machines of various systems and different types of the weft thread insertion, through corresponding auxiliary arrangements or conversions.
Number | Date | Country | Kind |
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101 28 538 | Jun 2001 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/DE02/01990 | 5/31/2002 | WO | 00 | 12/12/2003 |
Publishing Document | Publishing Date | Country | Kind |
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WO02/101131 | 12/19/2002 | WO | A |
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6092559 | Dvorak et al. | Jul 2000 | A |
6311737 | Wahhoud et al. | Nov 2001 | B1 |
6315008 | Dornier et al. | Nov 2001 | B1 |
6382262 | Herzig | May 2002 | B1 |
6386241 | Griffith | May 2002 | B1 |
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360112 | Sep 1922 | DE |
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Number | Date | Country | |
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20050173013 A1 | Aug 2005 | US |