U.S. Pat. Nos. 4,942,700, 5,024,031, 6,082,056 and 6,219,974, hereby incorporated by reference as if fully disclosed herein, teach methods for constructing reversibly expandable truss-structures in a wide variety of shapes. The teachings therein have been used to build structures for diverse applications including architectural uses, public exhibits and unique folding toys.
Utilizing the teachings of these patents, self-supporting structures that maintain their overall shape as they expand or collapse in a synchronized manner may be constructed. A basic building block of such structures is a “loop-assembly” which consists of three or more scissor units (disclosed in the '700 and '031 patents) or polygon-link pairs (disclosed in the '056 and '974 patents), each consisting of a pair of links that are pinned together at pivots lying near the middle of each link. Such a loop assembly comprises a ring of interconnected links which can freely fold and unfold. However, at the center of such a ring, a space or void is opened up as the ring expands, resulting in lessened structural stability.
It is, therefore, desirable to provide additional stability and structural stability to such a loop assembly while retaining its ability to expand and contract. It is also desirable to provide a central location to provide a means to mechanically drive the entire assembly.
In accordance with the present invention a novel loop assembly is presented that incorporates an additional useful feature. I have discovered a way to provide a link-pair that lies at the center of the assembly. The middle pivot of this central link-pair is located at the center point of the assembly as a whole. Further, this pivot always maintains its location at the center of the loop assembly as it extends and retracts.
Loop assemblies having such central link-pairs are better stabilized and better self-supported than those without such a feature. The movement of structures built from such assemblies are better synchronized. Further, central link-pairs offer a conveniently placed point of control for folding structures. By simply introducing a rotary motion of one such link relative to its paired link, a force is translated in an even, symmetric fashion to the entire assembly, thereby opening and closing it. Thus, a motor may be conveniently attached to one central link and the motor shaft fixed to the paired central link to provide a well-placed, stabilized means to drive the entire assembly.
Further, in addition to such mechanical improvements, such central link-pairs lead to new functional applications, such as the construction of expanding wheels and spreading mechanisms.
In accordance with the present invention reversibly expandable structures are formed from loop assemblies comprising interconnected pairs of links which lie essentially on the surface of the structure or parallel to the plane of the surface of the structure. The links in the loop assembly have at least three pivot joints. At least some of the polygon links however, have more than three pivot joints. One of the pivot joints on each link is a pivot joint for connecting to another link to form a link pair. Each link also has at least one internal pivot joint and one perimeter pivot joint. The internal pivot joints are used for interconnecting adjacent link pairs to form the loop assembly. Loop links are additionally joined to a central piece located at the center of the loop assembly. The central piece can be a circular construction with pivot points to which the pivots on the loop links are joined. The rotation of the central piece through a plurality of degrees clockwise and counterclockwise, expands and contracts the entire loop assembly. The central piece can alternatively be constructed of scissor pairs which open and close, resulting in the expansion and contracting of the loop assembly.
Loop assemblies can be joined together and/or to other link pairs through the perimeter pivot joints to form structures.
In one preferred embodiment of the present invention link pairs may be connected to adjacent link pairs to form a loop assembly through hub elements that are connected at the respective internal pivot joints of the two link pairs. Similarly hubs elements can be used to connect loop assemblies together or loop assemblies to other link pairs through the perimeter pivot joints to form structures. In yet another embodiment of the present invention the pivot joints can be designed as living hinges as described more fully below.
Structures built in accordance with the subject invention have specific favorable properties, including: a) The ability to use highly rigid materials rather than bending or distortion of the mechanical links, allowing for a smooth and fluid unfolding process; b) The use of compact, structurally favorable and inexpensive joints in the form of simple pivots; c) Retaining the strength and stability of the structure during folding and unfolding since all movement in the structure is due to the actual deployment process, without floppiness in the structure; d) A wide range of geometries; e) Inexpensive manufacture of structures with flexible hinges that are formed continuously with the links themselves; f) Convenient assembly of structures of many different shapes through kits of the necessary parts; g) The ability to create a space-filling structure by arranging linkages in a three-dimensional matrix; h) Structures have additional stability and structural stability because of the central piece, while still retaining its ability to expand and contract; and i) Structures have a central location to provide a means to mechanically drive the entire assembly.
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In general, given two joined links, the first having three pivots whose center points form an isosceles triangle, the second having two pivots whose distance is identical to the sides of that triangle, which links are joined by the pivot at the apex of the first link, the angle formed by drawing lines that lie on the center points of the three un-joined pivots is constant and unchanging for any relative angle between the two links.
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Link 20 has three pivots 27, 28 and 21 whose center points lie on the vertices of isosceles triangles. Likewise link 22 has three pivots 23, 29 and 21 which form an isosceles triangle, which is similar, but of a different size, than that triangle formed by link 20. Line 30 is drawn through pivots 28 and 25. Line 31 is drawn through pivots 29 and 25.
In general, given a parallel four-bar linkage, each link being joined to two neighboring links, where two of the links have an additional pivot each of which form an isosceles triangle with the other two pivots of that link, which two triangles thus formed are similar, the lines drawn between each of those additional pivots and the pivot connecting the two links opposite forms an angle which is constant and unchanging for any relative position of the linkage.
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Link 172 has three pivots 179, 173 and 180 whose center points lie on the vertices of isosceles triangles. Likewise link 174 has three pivots 175, 181 and 173 which form an isosceles triangle which is whose sides are the same length as that triangle formed by link 172, but whose base is of different length. Line 185 is drawn through pivots 180 and 177. Line 186 is drawn through pivots 181 and 177.
In general, given a equal-sided parallel four-bar linkage, each link being joined to two neighboring links, where two of the links have an additional pivot each of which form an isosceles triangle with the other two pivots of that link, which two triangles thus formed have equal length sides, but bases of different lengths, the lines drawn between each of those additional pivots and the pivot connecting the two links opposite forms an angle which is constant and unchanging for any relative position of the linkage.
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Linkage 38 is further comprised of two centrally located links 64 and 65. Three interior pivots 55,57 and 59 respectively connect links 40,44 and 48 to central link 64. Three other interior pivots 56,58 and 60 respectively connect links 42, 46 and 48 to central link 65. Central links 64 and 65 are themselves attached by pivot 66.
Thus linkage 38 may be seen to consist of a region of outer links and central links. The outer links have, in general, perimeter pivots, which serve to connect them into a loop arrangement, and interior pivots which server to connect the outer links to the central links. The central links are pivotally attached to each other via a central pivot.
In general, given an equal-sided parallel four-bar linkage where two of the links each have two pivots, and two other links each have four pivots which lie on the vertices of two mirrored isosceles triangles, and of those four pivots, two lie on the mirror line and are attached to neighboring links, and two are side pivots which remain unattached, two lines may be drawn each connecting between the side pivots of neighboring links, which two lines will form an angle that is constant and unchanging for any relative position of the linkage, and will always intersect that pivot which lies opposite the two four-pivot links.
Based on their general position and function, scissor-pairs 120, 130, 140 and 150 shall be referred to as perimeter scissor-pairs, whereas 160 shall be referred to as a central scissor pair.
The links in scissor-pair 120 and 150 each have four pivots. They are joined both to their neighboring scissor-pairs—130 and 140 respectively—and to the central scissor pair 160. They are thus called centrally attached perimeter pairs. The links in scissor pairs 130 and 140 each have three pivots. They are joined only to their neighboring perimeter pairs, and are thus not centrally attached. A line drawn through side pivots 104 and 102 intersects central pivot 125. Likewise, lines drawn through 106,108 and 110,112 and 114,116 and 118,119 respectively all intersect central pivot 125.
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It will be appreciated that the instant specification, drawings and claims set forth by way of illustration and not limitation, and that various modification and changes may be made without departing from the spirit and scope of the present invention.
This application claims the filing date of provisional patent application, Ser. No. 60/267,240, filed Feb. 7, 2001.
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Number | Date | Country | |
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20020112413 A1 | Aug 2002 | US |
Number | Date | Country | |
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60267240 | Feb 2001 | US |