Embodiments of the present invention will now be described by way of with reference to the accompanying drawings, in which:
The invention is described with reference to the drawings in which like elements are referred to by like numerals. The relationship and functioning of the various elements of this invention are better understood by the following detailed description. However, the embodiments of this invention as described below are by way of example only, and the invention is not limited to the embodiments illustrated in the drawings. It should also be understood that the drawings are not to scale and in certain instances details have been omitted, which are not necessary for an understanding of the present invention, such as conventional details of fabrication and assembly.
As shown in
Any method may be used to form the removable connection at the detachment point 31 between the end portion 34 and the intermediate portion 29 of the wire guide 20. For example, the connection may be formed by bonding, including, but not limited to adhesive bonds and solder bonds, welding and molding. Combinations of these methods may also be used. One skilled in the art can control these methods, or combinations thereof, to form a detachment point 31 at the connecting region 32 that remains connected for navigation to the desired body lumen site and then is detachable at the detachment point 31 to facilitate withdrawal of the wire guide 20 into a catheter lumen 52 (see
In some embodiments, the connection may be formed by a channel 32A formed at the connecting region 32. The channel 32A may be any type of interlocking engagement between the intermediate region 29 and the end portion 34. For example, as shown in
In some embodiments, the end portion 34 may be magnetically connected to the intermediate portion 29 wherein one or more magnets 35 are separable with physical force or by demagnetizing the connection at the detachment point 31. An exemplary connection using magnets 35 is shown in
The strength of the detachable connection at the detachment point 31 and the force required to release the end portion 34 from intermediate portion 29 and the distal portion 28 may be controlled as will be understood by one skilled in the art. In some embodiments, the strength of the connection and release of the connection at the detachment point may be controlled by selection of the process used to form the releasable connection. For example, in bonding, welding or molding, the strength and separability of the connection may be controlled by, but not limited to, the following: (i) addition of fillers and additives in the materials used to form the connection such as curing agents; accelerators; antioxidants; impact modifiers; lubricants; glass fillers; PTFE fillers; colorants; antistatics; plasticizers; minerals; cellulose; dielectrics; carbon fiber; metal oxides; graphite; and, any other moieties that may be mixed or combined as either in-chain or as pendant functional groups; (ii) treating the surfaces of the intermediate portion 29 and the end portion 34 prior to formation of the connection; (iii) selection of a coating that will serve as a bonding surface; (iv) selection of the size and geometry of a connection to, for example, control the size of the connected area upon which stress is concentrated or to control the stress distribution at the connecting region 32; (v) selection of materials with different coefficients of expansion to induce stress in the connecting region 32; and (vi) combinations thereof. The strength of the connection may also be controlled by the length of the connecting region 32 and therefore the amount of surface area available for contact, i.e. the shorter the connecting region 32, the more easily separable the connecting region 32 at the detachment point 31. In some embodiments, the connecting region may be about 0.01 and 0.040 inches (about 0.25-1 mm) in length.
The wire guide 120 further includes a detachment point 144 between a shaft detachment portion 148 and a distal detachment portion 150 on the distal portion 128. The distal portion 128 including the loop 130 may be removably connected to the shaft 122 of the wire guide 120. The loop 130 may be separated from the shaft 122 of the wire guide 120 at the detachment point 144 to allow for the shaft 122 to be withdrawn into a catheter 140 (see
The shaft detachment portion 148 and the distal detachment portion 150 may be shaped to compliment each other in the connected configuration to form a smooth outer surface 142 of the shaft 122. In addition, the shaft detachment portion 148 may be dome shaped and the distal detachment portion 150 may be curved inwardly (concaved) to nest with the dome shape of the shaft detachment portion 148 as shown in
Any method may be used to form the removable connection at the detachment point 144 between the shaft detachment portion 148 and the distal detachment portion 150 of the wire guide 120. For example, methods similar to the methods described above for the connecting region 32 described above may be used. The strength of the connection at the detachment region may be controlled similar to the methods described above.
Any suitable material can be used for the wire guide 20, 120 and portions thereof. The material chosen need only be biocompatible, or made biocompatible, and able to be formed into the structures described herein. Examples of suitable materials include, but are not limited to stainless steel, tantalum, nitinol; gold, silver, tungsten, platinum, inconel, cobalt-chromium alloys and iridium, all of which are commercially available metals or alloys used in the fabrication of medical devices. Portions of the wire guide may be formed from a medically-acceptable polymer. For example, exemplary polymers include, but are not limited to, cellulose acetate, cellulose nitrate, silicone, polyethylene, high density polyethylene, polyethylene teraphthalate, polyurethane, polytetrafluoroethylene, polyamide, polyester, polyorthoester, polyvinyl chloride (PVC), polypropylene, acrylonitrile-butadiene-styrene (ABS), polycarbonate, polyurethane, nylon silicone, and polyanhydride.
Portions of the wire guide 20, 120 may also be made from a bioabsorbable material. For example, the distal portion 128 of the wire guide 120 including the loop 130 may be bioabsorbable so when the distal portion is removed from the shaft 122, the distal portion 128 degrades in the gastrointestinal tract as described below. A number of bioabsorbable homopolymers, copolymers, or blends of bioabsorbable polymers are known in the medical arts. These include, but are not necessarily limited to, polyesters including poly-alpha hydroxy and poly-beta hydroxy polyesters, polycaprolactone, polyglycolic acid, polyether-esters, poly(p-dioxanone), polyoxaesters; polyphosphazenes; polyanhydrides; polycarbonates including polytrimethylene carbonate and poly(iminocarbonate); polyesteramides; polyurethanes; polyisocyantes; polyphosphazines; polyethers including polyglycols polyorthoesters; expoxy polymers including polyethylene oxide; polysaccharides including cellulose, chitin, dextran, starch, hydroxyethyl starch, polygluconate, hyaluronic acid; polyamides including polyamino acids, polyester-amides, polyglutamic acid, poly-lysine, gelatin, fibrin, fibrinogen, casein, and collagen.
In some embodiments, the wire guide 20, 120 or portions thereof, may comprise one or more metallic bioabsorbable materials. Suitable metallic bioabsorbable materials include magnesium, titanium, zirconium, niobium, tantalum, zinc and silicon and mixtures and alloys. For example, a zinc-titanium alloy such as discussed in U.S. Pat. No. 6,287,332 to Bolz et al., which is incorporated herein by reference in its entirety, can be used. The metallic bioabsorbable material can further contain lithium, sodium, potassium, calcium, iron and manganese or mixtures thereof. For example, an alloy containing lithium:magnesium or sodium:magnesium can be used. The physical properties of the frame can be controlled by the selection of the metallic bioabsorbable material, or by forming alloys of two or more metallic bioabsorbable materials. For example, when 0.1% to 1%, percentage by weight, titanium is added to zinc, the brittle quality of crystalline zinc can be reduced. In another embodiment, when 0.1% to 2%, percentage by weight, gold is added to a zinc-titanium alloy, the grain size of the material is reduced upon curing and the tensile strength of the material increases.
The wire guide 20, 120, or portions thereof, may comprise a wire, a tubular member or a sheet of material. Further, the wire guide 20, 120 or portions thereof may be formed from a series of layers, or as a coated core structure. For example, in one embodiment, the shaft 22, 122 may comprise a nitinol core with a polytetrafluoroethylene (PTFE) covering. The loop 30 may also be formed of nitinol and may include a PTFE covering. When present, the covering should not interfere with the removable connection between either the end portion 34 and the distal portion 28 or the shaft detachment portion 148 and the distal detachment portion 150.
A variety of shapes and sizes of shafts 22, 122 and loops 30, 130 may be used, and these can both be optimized based on particular applications. The dimensions of the shaft 22, 122 and the loop 30, 130 will depend upon various factors, including the intended use of the wire guide 20, 120 and the vessels into which the wire guide 20, 120 will be positioned. For a wire guide 20, 120 intended to cannulate the common bile duct, suitable dimensions include a shaft diameter 39, 139 of between approximately 0.016 inches and approximately 0.038 inches, and preferably comprises a diameter 39, 139 of approximately 0.035 inches. The distal portion diameter 37, 137 forming the loop 30, 130 of the wire guide 20, 120 preferably has a diameter of between approximately 0.003 inches and approximately 0.010 inches, and preferably comprises a diameter of approximately 0.006 inches. When the loop 30, 130 is ovoid in shape and delivered to the bile duct, the length of the loop 30, 130 may be between approximately 4 and approximately 5 millimeters, and the width 33, 133 at the widest portion of the loop 30, 130 may be between approximately 2 and approximately 3 millimeters. One skilled in the art will recognize that other sizes and shapes are possible depending on the bodily location the wire guide 20, 120 is configured to enter. For example, the loop 30, 130 may also be configured to enter the colon, pancreas and esophagus that may require different sizes than described above. Any size and shape loop 30, 130 may be used with the present invention.
As discussed above, a dissolvable coating may be provided over the detachment point 31, the connecting region 32 and the detachment point 144. Additional coatings may also be applied to at least a portion of the wire guide 20, 120. The coating(s) may be applied by dipping, molding or spraying a suitable coating material, such as PTFE, urethane and/or other polymeric coatings, directly to the wire guide 20, 120 or portions thereof. Any coating applied to the wire guide 20, 120 will be applied so that the coating will not interfere with the removable connection on the wire guide 20, 120.
In some embodiments, a thin heat shrinkable material may be used for the coating, such as PTFE. The heat shrinkable material facilitates manufacturing while providing a lubricious coating, which facilitates navigation. In preferred embodiments, the thickness of the coating is between approximately 0.001 and 0.010 inches. In particularly preferred embodiments, the thickness of the coating is between approximately 0.001 and 0.005 inches. In still more preferred embodiments, the thickness of the coating is between approximately 0.001 and 0.002 inches. These preferred thicknesses provide suitable coatings while not adding significantly to the overall thickness of the device.
Also, the wire guide 20, 120 or portions thereof, with or without the coating described above, may be treated with a hydrophilic coating or hybrid polymer mixture, such as those based on polyvinyl puroladine and cellulose esters in organic solvent solutions. These solutions make the wire guide particularly lubricious when in contact with body fluids, which aids in navigation.
Radiopaque materials may be added in the coating. Also, radiopaque materials known in the art may be placed directly on or in the shaft 22, 122 and the loop 30, 130 and other portions of the wire guide 20, 120. For example, radiopaque materials may be placed on both sides of the connection region 32 and the detachment region 135 so that separation at the detachment point 31 and the detachment point 144 may be viewable by the wire guide operator. For example, a plurality of bands 70 may be present on the wire guide 20, 120 and/or the catheter 40, 140 as shown in
Several examples of suitable radiopaque materials and markers are known in the art, and any suitable material and/or marker can be utilized in the present invention. Common radiopaque materials include barium sulfate, bismuth subcarbonate, and zirconium dioxide. Other radiopaque elements include: cadmium, tungsten, gold, tantalum, bismuth, platinum, iridium, and rhodium. In one embodiment, iodine may be employed for its radiopacity and antimicrobial properties. Radiopacity is typically determined by fluoroscope or x-ray film. Radiopaque, physiologically compatible materials include metals and alloys selected from the Platinum Group metals, especially platinum, rhodium, palladium, rhenium, as well as tungsten, gold, silver, tantalum, and alloys of these metals. These metals have significant radiopacity and in their alloys may be tailored to accomplish an appropriate blend of flexibility and stiffness. They are also largely biocompatible. For example, a platinum/tungsten alloy, e.g., 8% tungsten and the remainder platinum may be used.
Operation of the wire guide 20, 120 of the present invention is as follows. The wire guide 20, 120 may be provided to the operator preassembled with the wire guide 20, 120 loaded into a catheter, such as the catheter 40, 140. The catheter may be any catheter known to one skilled in the art, including, but not limited to, multi-lumen catheters, balloon catheters, stent delivery catheters, cannulae, papillotomes and sphincterotomes, and the like. In some embodiments, the wire guide 20, 120 may be back loaded into the lumen 52, 152 so that the distal portion 28, 128 including the loop 30, 130 of the wire guide 20, 120 extends distally from the catheter 40, 140. Back loading refers to introduction of the proximal portion 26, 126 of the wire guide 20, 120 into the distal end of the catheter 40, 140 until the proximal portion 26, 126 extends out of a proximal wire guide port near the proximal end of the catheter 40, 140 (not shown). The wire guide 20, 120 may be oriented in any direction when assembled into the catheter 40, 140. For example, when the wire guide 20, 120 is back loaded into a catheter 40, 140 having an offset lumen, the wire guide 20, 120 may be oriented so that the loop 30, 130 is generally centered with respect to the catheter 40, 140.
The wire guide 20, 120 may be advanced through the tortuous body lumen to the desired location in the first looped configuration. The catheter 40, 140 may then be advanced over the wire guide 20, 120, either simultaneously with or subsequent to, following standard procedures known to one skilled in the art.
Once the catheter 40, 140 reaches the desired location, the operator may wish to retract the wire guide 20, 120 into the catheter 40, 140 for removal of the wire guide 20, 120 or for temporary retraction and re-extension. Retraction and re-extension of the wire guide 20 is illustrated in
Similarly, the retraction and re-extension of the wire guide 120 is illustrated in
Any other undisclosed or incidental details of the construction or composition of the various elements of the disclosed embodiment of the present invention are not believed to be critical to the achievement of the advantages of the present invention, so long as the elements possess the attributes needed for them to perform as disclosed. The selection of these and other details of construction are believed to be well within the ability of one of even rudimentary skills in this area, in view of the present disclosure. Illustrative embodiments of the present invention have been described in considerable detail for the purpose of disclosing a practical, operative structure whereby the invention may be practiced advantageously. The designs described herein are intended to be exemplary only. The novel characteristics of the invention may be incorporated in other structural forms without departing from the spirit and scope of the invention. Unless otherwise indicated, all ordinary words and terms used herein shall take their customary meaning as defined in The New Shorter Oxford English Dictionary, 1993 edition. All technical terms shall take on their customary meaning as established by the appropriate technical discipline utilized by those normally skilled in that particular art area. All medical terms shall take their meaning as defined by Stedman's Medical Dictionary, 27th edition.
It is therefore intended that the foregoing detailed description be regarded as illustrative rather than limiting, and that it be understood that it is the following claims, including all equivalents, that are intended to define the spirit and scope of this invention.
This application claims the benefit of U.S. Provisional Application No. 60/842,827 filed Sep. 7, 2006, which is incorporated by reference herein in its entirety.
Number | Date | Country | |
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60842827 | Sep 2006 | US |