The present invention relates to a loosening prevention device for a plug, and relates, more specifically, to a loosening prevention device for a plug that prevents loosening of a plug mounted on a top surface of a tank made of resin which discharges a liquid such as a highly-pure chemical like an etching liquid used in a semiconductor manufacturing process.
a and 8b are a side cross-sectional view and a top plan view, respectively of a liquid discharge mechanism according to a conventional technique as described in Japanese Unexamined Patent Publication No. 2000-146089. The liquid discharge mechanism shown in these drawings has an inner lid 111 arranged on a mouth of a liquid tank not shown. Two female screw holes 112 and 113 are formed on the inner lid 111. A plug 114 for supplying pressurized gas and a plug 115 for discharging liquid are screwed in the female screw holes 112 and 113, respectively.
As can be seen from
However, in the liquid discharge mechanism of the conventional technique as disclosed in Japanese Unexamined Patent Publication No. 2000-146089, each of the flat surfaces 122 and 134 with which the rotation prevention member 124 is in contact is smaller than a quarter of the entire circumferential surface of the corresponding plugs 114 and 115, respectively. Therefore, the force of the rotation prevention member 124 for holding the plugs 114 and 115 is relatively small. Because the rotation prevention member 124 is merely fastened with the screw 160, when the screw 160 is loosened, the plugs 114 and 115 are rotated and loosened, and are likely to be separated from the inner lid 111.
Although not shown in
The present invention has been made in the light of the above problem, and has an object of providing a loosening prevention device for a plug, which makes it possible to firmly hold the plug for supplying pressurized-gas and for discharging liquid.
In order to achieve the above object, according to a first aspect of the present invention, there is provided a loosening prevention device for a plug, the loosening prevention device including: a first sleeve engaged with and surrounding a first plug attached to a lid of a liquid tank; a second sleeve engaged with and surrounding a second plug attached to the lid; and a connection means for connecting and fixing the first sleeve and the second sleeve with each other, wherein at least one flat surface is formed on an outer circumferential surface of both or either one of the first plug and the second plug, and at least one flat surface in surface contact with the flat surface of both or either one of the first plug and the second plug is formed on an inner circumferential surface of both or either one of the first sleeve and the second sleeve.
In the first aspect, the entire outer circumferential surface of the first plug and the second plug are engaged with the first sleeve and the second sleeve respectively. Further, the flat surface of the first plug and the flat surface of the second plug as a part of the outer circumferential surfaces, respectively are in surface contact with the corresponding flat surfaces of the first sleeve and the second sleeve, respectively. Therefore, the first plug and the second plug can be firmly held without generating a rotation.
According to a second aspect, as in the first aspect, both or either one of the first sleeve and the second sleeve is engaged with both or either one of the first plug and the second plug by snap-fitting correspondingly.
In the second aspect, even when the operator pulls out the socket while swinging the socket at the time of disconnecting the socket, the loosening prevention device for a plug can prevent the first and the second plugs from being separated.
According to a third aspect, as in the first or the second aspect, the loosening prevention device for a plug integrally includes a third sleeve coaxial with the first sleeve and also having an inner diameter larger than an inner diameter of the first sleeve, the third sleeve is engaged with and surrounds a socket connected to the first plug, and at least one key or keyway extending to an axial direction is formed on an outer circumferential surface of the socket, and at least one keyway or key engaged with the at least one key or keyway of the socket is formed on an inner circumferential surface of the third sleeve.
In the third aspect, it is possible to prevent the operator from erroneously connecting a other socket instead of a socket for a specific liquid. Preferably, two keys and two keyways are formed.
According to a fourth aspect, as in the third aspect, a through-hole is formed on a shoulder between the first sleeve and the third sleeve.
In the fourth embodiment, accumulation of a liquid in the third sleeve can be prevented.
According to a fifth aspect, in the third or the fourth aspect, at least one flat surface is formed on an outer circumferential surface of the socket, and at least one flat surface in surface contact with the flat surface of the socket is formed on an inner circumferential surface of the third sleeve.
In the fifth aspect, the socket engaged with the third sleeve can be prevented from being separated.
These objects, characteristics, advantages, and other objects of the present invention will become clearer from the detailed explanation of the exemplified embodiments of the present invention depicted in the accompanying drawings.
a is a top plan view of a loosening prevention device for a plug according to the present invention.
b is a side view of the loosening prevention device for a plug shown in
a is a side view of a sliding sleeve of a socket for discharging liquid.
b is a bottom view of the sliding sleeve shown in
a is a cross-sectional view in the longitudinal direction of a loosening prevention device for a plug according to a conventional technique.
b is a top plan view of a loosening prevention device for a plug according to a conventional technique.
An embodiment of the present invention is explained below with reference to the accompanying drawings. In the following drawings, the same members are assigned like reference numerals. To facilitate understanding, the scales of the drawings have been appropriately changed.
a is a top plan view of a loosening prevention device for a plug according to the present invention.
Plural flat surfaces 12, or two flat surfaces 12 in
The third sleeve 31 coaxial with the first sleeve 11 is provided integrally with the first sleeve 11 above the first sleeve 11. The first sleeve 11 and the third sleeve 31 may be also collectively called a sleeve 10 at the side of the plug for discharging liquid. As shown in the drawings, while an outer circumferential surface of the third sleeve 31 is flush with an outer circumferential surface of the first sleeve 11, a diameter of an inner circumferential surface 33 of the third sleeve 31 is set larger than a diameter of the inner circumferential surface 13 of the first sleeve 11.
As can be seen from
As shown in the drawings, a shoulder 15 facing the opening of the third sleeve 31 is formed between the first sleeve 11 and the third sleeve 31. Plural through-holes 16, or four through-holes 16 in
A tapered part 34 coaxial with the first sleeve 11 is integrally provided at a lower end of the first sleeve 11. An inner circumferential surface of the tapered part 34 is flush with the inner circumferential surface 13 of the first sleeve 11. As shown in
On the other hand, plural flat surfaces 22, or two flat surfaces 22 in
As can be seen from
A circular cap 61 is engaged with the mouth 62 in a known format. The circular cap 61 is also formed with two male screw holes not depicted. The plug 80 for supplying pressurized-gas and the plug 70 for discharging liquid are screwed into these male screw holes, respectively. As shown in
A flat surfaces 75 are also provided on an outer circumferential surface 74 of the plug 70 for discharging liquid. Like the plug 80 for supplying pressurized-gas, in the present embodiment, two flat surfaces 75 are provided in parallel with each other. A siphon tube 78 extending downward from the plug 70 can extend to near the bottom of the liquid tank 60.
The plug 80 for supplying pressurized-gas and the plug 70 for discharging liquid may be also integrally formed with the circular cap 61. Alternatively, the plug 80 and the plug 70 may be attached to the circular cap 61 with other method. Like in the above-described conventional technique, a circular cap is also engaged with an inner lid (not shown) into which the plugs 70 and 80 are screwed.
As can be seen from
Accordingly, the inner circumferential surface 13 of the first sleeve 11 in the sleeve 10 at the side of the plug for discharging liquid surrounds the outer circumferential surface 74 of the plug 70 for discharging liquid, and the inner circumferential surface 23 of the sleeve 20 at the side of the plug for supplying pressurized-gas surrounds the outer circumferential surface 84 of the plug 80 for supplying pressurized-gas. In this case, the flat surface 12 of the first sleeve 11 is in surface contact with the flat surface 75 of the plug 70 for discharging liquid, and the flat surface 22 of the second sleeve 21 is surface contact with the flat surface 85 of the plug 80 for supplying pressurized-gas.
In other words, in the present invention, the entire outer circumferential surfaces 74 and 84 of the plug 70 for discharging liquid and the plug 80 for supplying pressurized-gas are engaged with the first sleeve 11 of the loosening prevention device 1 for a plug. The flat surfaces 75 and 85 as a part of the outer circumferential surfaces 74 and 84 are in surface contact with the corresponding flat surfaces 12 and 22 of the loosening prevention device 1 for a plug.
Therefore, the loosening prevention device 1 for a plug has a relatively large amount of force for holding the plugs 70 and 80. Consequently, the plugs 70 and 80 are not rotated, and the loosening prevention device 1 for a plug can hold the plugs 70 and 80 more firmly than the rotation prevention member according to the conventional technique, which supports only a part of the plug. It should be noted that the number of the flat surfaces 12 provided on the first sleeve 11 can be further increased. In this case, the corresponding number of the flat surfaces 75 are formed on the plug 70.
As can be clearly seen by
The keys 35 of the third sleeve 31 and the keyways 96 of the sliding sleeve 91 are aligned together by setting the front end of the sliding sleeve 91 close to the upper end of the third sleeve 31, and the socket 90 for discharging liquid is pushed in the axial direction. As a result, a liquid discharge opening 79 (see
While not shown in the drawings, a similar socket (not shown) is also attached to the plug 80 for supplying pressurized-gas, thereby opening a gas supply opening 89 (see
After assembling the socket 90 for discharging liquid and a socket for supplying pressurized-gas (not shown), when gas is supplied to the liquid tank 60 through the socket for supplying pressurized-gas (not shown) and the plug 80 for supplying pressurized-gas, a pressure is applied to the liquid within the liquid tank 60. Accordingly, the liquid within the liquid tank 60 rises within the siphon tube 78, passes through the plug 70 for discharging liquid and the socket 90 for discharging liquid, and is discharged to the outside of the liquid tank 60.
When the plug 70 is passed through the first sleeve 11 of the loosening prevention device 1 for a plug, the engagement pawls 36 are brought into contact with the outer circumferential surface 74 of the plug 70, and are bent to the outside in the radial direction. When the shoulder 72 of the plug 70 exceeds the stop parts 37 of the engagement pawls 36, the engagement pawls 36 return to the inside in the radial direction. In other words, in the present invention, the first sleeve 11 of the loosening prevention device 1 for a plug is adapted to be fastened with the plug 70 by snap-fitting. Once the loosening prevention device 1 for a plug is fastened with the plug 70 by snap-fitting, the stop parts 37 of the first sleeve 11 are engaged with the shoulder 72. Accordingly, so long as an exclusive detaching tool is not used, the loosening prevention device 1 for a plug cannot be easily extracted.
In this connection, at the time of disconnecting the socket 90 for discharging liquid, the operator tends to pull the socket 90 for discharging liquid, while swinging the sockets back and forth. Because the loosening prevention device 1 for a plug is engaged with the plug 70 by snap-fitting, the loosening prevention device 1 for a plug is not detached from the plug 70 even in this case. Accordingly, in the present invention, it is possible to prevent the plug 70 from rotating and loosening due to the detachment of the loosening prevention device 1 for a plug, and also prevent the plug 70 from detaching from the circular cap 61. The second sleeve 21 can be also similarly fastened with the plug 80 for supplying pressurized-gas by snap-fitting.
While the two keys 35 are formed in parallel with each other in
In
On the other hand, in
In the present invention, preferably, one key selected from the first group of keys 35-1 to 35-3 and one key selected from the second group of keys 35-B to 35-F are formed on the inner circumferential surface 33 of the third sleeve 31. There are fifteen ways in total of selecting each one key from the first group of keys 35-1 to 35-3 and from the second group of keys 35-B to 35-F, respectively. For example, in
In the case where one key selected from the first group of keys and one key selected from the second group of keys are formed on the third sleeve 31, only the sliding sleeve 91 on which the keyways corresponding to the selected keys are formed, can be engaged with the third sleeve 31. In other words, the sliding sleeve on which keyways different from the keyways corresponding to the selected keys are formed, cannot be engaged with the third sleeve 31. The present invention provides a configuration having these keys and keyways. Therefore, the operator can easily visually confirm the keys and keyways. Accordingly, when specific keys and specific keyways are set for a specific liquid in advance, an erroneous connection of the socket 90 for discharging liquid relating to the specific liquid in place of other socket for discharging liquid relating to other liquid can be prevented. At the same time, the correct socket can be connected promptly. Needless to mention, the flat surface 32 of the third sleeve 31 and the flat surface 93 of the sliding sleeve 91 also contribute to the prevention of an erroneous connection of the socket.
In the embodiment shown in
Further, in the embodiment explained with reference to the drawings, the keys 35 are formed on the third sleeve 31 of the loosening prevention device 1 for a plug, and the keyways 96 are formed on the sliding sleeve 91 of the socket 90 for discharging liquid. Alternately, the keyways 96 can be formed on the third sleeve 31, and the keys 35 can be formed on the sliding sleeve 91.
While typical embodiments of the present invention are explained above, it should be understood that those skilled in the art can perform the above changes and various other changes, omissions, and additions, without deviating from the scope of the present invention.
Number | Date | Country | Kind |
---|---|---|---|
2005-233212 | Aug 2005 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/JP2006/315344 | 7/27/2006 | WO | 00 | 2/8/2008 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2007/018104 | 2/15/2007 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
1710513 | Primrose | Apr 1929 | A |
3635370 | Romanauskas | Jan 1972 | A |
4711470 | Scahill | Dec 1987 | A |
Number | Date | Country |
---|---|---|
1-275992 | Nov 1989 | JP |
2000-146089 | May 2000 | JP |
2005-69277 | Mar 2005 | JP |
2005-172192 | Jun 2005 | JP |
Number | Date | Country | |
---|---|---|---|
20090134163 A1 | May 2009 | US |