The present invention relates to a loudspeaker diaphragm, a loudspeaker using the diaphragm, an electronic device, and a mobile apparatus.
A conventional loudspeaker diaphragm includes a base layer, and a coating layer. The base layer is made by making a paper from natural fibers. For example, wood pulp can be used as the natural fibers.
The coating layer is formed on one surface of the base layer. The coating layer contains bacterial cellulose. Bacterial cellulose is produced by a fermentation process using bacteria. Bacteria for producing cellulose include, for example, Diplodia natalensis, Actinomucor elegans, and Rhizopus oligosporus.
The coating layer is formed by coating the base layer with fluid dispersion containing bacterial cellulose, and drying the applied fluid dispersion layer.
As a prior art reference related to the invention of the present application, Patent Literature 1 is known, for example.
PTL 1: Unexamined Japanese Patent Publication No. H05-7393
A loudspeaker diaphragm according to the present invention has a base layer containing a natural fiber, and a coating layer composed of a cellulose nanofiber. The coating layer is formed on at least one surface of the base layer. A Young's modulus of the cellulose nanofiber is larger than that of the base layer, and an internal loss of the cellulose nanofiber is smaller than that of the base layer.
As described above, the loudspeaker diaphragm of the present invention has a high elasticity and is capable of preventing the internal loss from being reduced. Further, according to the loudspeaker diaphragm of the present invention, it is possible to increase the adhesion strength between the base layer and the coating layer. As a result, a vibration of the voice coil coupled to the diaphragm can be favorably transmitted to the diaphragm.
Prior to describing an exemplary embodiment of the present invention, a problem of the conventional loudspeaker diaphragm will be described.
It is preferable that a material used for a loudspeaker diaphragm has a large elasticity and a large internal loss. Accordingly, the bacterial cellulose used for the conventional diaphragm is larger in both Young's modulus and internal loss than the material of the base layer.
However, the bacterial cellulose which is larger in both Young's modulus and internal loss than the material of the base layer is small in the quantity available in the market. Accordingly, it is concerned whether steady supply of the conventional bacterial cellulose will be guaranteed. Also, the conventional bacterial cellulose is expensive. Consequently, the conventional bacterial cellulose is not a material that can be commercially used, although it is favorable in physical characteristics required to be used as a diaphragm.
The present invention solves the above-described problems, and provides a low-cost loudspeaker diaphragm that has a high elasticity, and is able to prevent the internal loss from being reduced.
Hereinafter, a loudspeaker diaphragm in accordance with an exemplary embodiment will be described with reference to the drawings.
Diaphragm 11 includes base layer 12 and coating layer 13. Base layer 12 contains natural fibers 22. Among the substances composing base layer 12, a main constituent having the highest proportion is natural fiber 22. Natural fiber 22 used for base layer 12 contains cellulose. Materials used as natural fiber 22 include, for example, wood pulp and non-wood pulp. A combination of wood pulp and non-wood pulp may also be used. Non-wood pulp used for base layer 12 is preferably composed of bamboo fibers. Since bamboos are grown in a relatively short period of time, it is possible by use of bamboos to prevent depletion of the forest resources. Accordingly, diaphragm 11 can contribute to preventing destruction of the global environment.
Coating layer 13 is formed on at least one surface of base layer 12. Among the substances composing coating layer 13, a constituent having the highest proportion is cellulose nanofiber 23. Cellulose nanofiber 23 is a nano level fiber containing cellulose. Since both of base layer 12 and coating layer 13 contain cellulose as described above, base layer 12 and coating layer 13 are firmly stuck to each other by hydrogen bonding and anchor effect due to entanglement between celluloses. Fiber diameter of cellulose nanofiber 23 is preferably in a range from 5 nm to 200 nm, inclusive. The above fiber diameters can be observed by the SEM.
Cellulose nanofiber 23 has a Young's modulus larger than a Young's modulus of natural fiber 22, or a Young's modulus of base layer 12. Further, cellulose nanofiber 23 has an internal loss smaller than an internal loss of natural fiber 22, or an internal loss of base layer 12. In other words, a Young's modulus of coating layer 13 is larger than that of base layer 12. Also, an internal loss of coating layer 13 is smaller than that of base layer 12.
Since the Young's modulus of the cellulose nanofiber is high, the stiffness of coating layer 13 can be made high even if the thickness of coating layer 13 is thin. Accordingly, the thickness of coating layer 13 can be made thin. As a result, it is possible to prevent reduction of the internal loss of diaphragm 11 due to providing coating layer 13.
Furthermore, diaphragm 11 can be produced by using cellulose nanofiber, which is relatively inexpensive. Accordingly, diaphragm 11 has a high elasticity and a large internal loss, and is low-cost.
It is preferable to form coating layer 13 on a front surface of base layer 12, which is opposite to a surface facing a space in which a magnetic circuit of a loudspeaker is disposed when diaphragm 11 is built in the loudspeaker. Since coating layer 13 is formed on the front surface of base layer 12 in this configuration, the front surface of diaphragm 11 is glossy. Accordingly, the front surface of diaphragm 11 is very beautiful without sticking a laminate film or the like. As a result, diaphragm 11 is lighter in weight and larger in sound velocity compared to a diaphragm to which a laminate film is stuck.
Further, density of cellulose nanofibers 23 in coating layer 13 is extremely high. In other words, spaces between cellulose nanofibers 23 in coating layer 13 are extremely small. In this configuration, coating layer 13 can prevent water or the like from penetrating into base layer 12. Accordingly, it is not necessary to apply any waterproof treatment to diaphragm 11. Of course, a waterproof treatment may be applied to diaphragm 11. In this case, the thickness of the waterproof film on diaphragm 11 can be made thin. As a result, diaphragm 11 is lighter in weight and larger in sound velocity compared to a diaphragm processed by applying a general waterproof treatment.
The position to form coating layer 13 is not limited to the front surface of base layer 12. For example, coating layer 13 may be formed on the back surface of base layer 12. Further, coating layers 13 may be formed on both of the front surface and the back surface of base layer 13. However, the above-described waterproof effect can be obtained by forming coating layer 13 on at least the front surface of base layer 12.
Hereinafter, diaphragm 11 will be described in more detail.
As shown in
On the other hand, as shown in
It is more preferable that the thickness of coating layer 13 with respect to the total thickness of diaphragm 11 is in a range from 3.5% to 6%, inclusive. In this configuration, it is possible to further increase the Young's modulus and the sound velocity of diaphragm 11, and to further prevent reduction of the internal loss of diaphragm 11.
In this case, it is preferable that the internal loss of cellulose nanofiber 23 is equal to or larger than 70% of that of natural fiber 22. In this configuration, it is possible to prevent reduction of the internal loss of diaphragm 11 even if the internal loss of cellulose nanofiber 23 is smaller than that of natural fiber 22.
As cellulose nanofiber 23, it is preferable to use, for example, natal de coco powder or a bamboo nanofiber refined to have a nano-level size. Table 1 below shows values of Young's modulus and internal loss of each of natal de coco powder, bamboo nanofiber, and general wooden natural pulp.
Nata de coco powder is composed of nanofibers made from bio-cellulose. Nata de coco powder can be easily produced by, for example, drying gel of natal de coco and grinding the dried product. Nata de coco is also used as food, and thus is easily available in the market. Accordingly, natal de coco powder can be purchased at about JP¥1/g (one Japanese yen per gram) On the other hand, price of the bacterial cellulose having a high internal loss is about five to ten times that of the cellulose nanofiber of natal de coco powder. A described above, the cellulose nanofiber of natal de coco powder is extremely cheap compared to the other bacterial celluloses.
Meanwhile, bamboos, which are raw materials of the bamboo fiber refined to the nano-level, inhabit globally, and grow very quickly. Accordingly, bamboo fibers also are easily available. Further, the process to refine bamboo fiber to the nano-level can be realized by diverting most steps of the existing process for forming bamboo fiber into a microfibril. Accordingly, it is not necessary to introduce a new facility. Also, cellulose nanofiber 23 of the bamboo does not require cultivation of bacteria or the like, differently from bacterial cellulose. Accordingly, cellulose nanofiber 23 of the bamboo fiber refined to the nano-level has extremely high productivity compared to bacterial cellulose. As a result, the bamboo nanofiber refined to the nano-level is extremely cheap compared to bacterial cellulose.
Next, a method for producing diaphragm 11 will be described. Base layer 12 is formed by a papermaking process. Base layer 12 is produced by depositing a mixture of beaten natural fibers 22 and water on a net. Then, cellulose nanofibers 23 are applied to the deposition substance constituting base layer 12. Cellulose nanofibers 23 have preliminarily been mixed with water. Then, the deposition substance and cellulose nanofiber 23 are dewatered by suctioning or the like. Then, the dewatered laminated body of the natural fibers and cellulose nano-fibers is dried and shaped by heating and pressing. In the above-described process, diaphragm 11 having a structure in which coating layer 13 is formed on base layer 12 is completed.
In this case, cellulose nanofibers 23 are applied to the deposition substance which is in the wet state. Accordingly, hydrogen bonding between cellulose in cellulose nanofiber 23 and cellulose in natural fiber 22 can be increased. As a result, Young's modulus of diaphragm 11 can be increased.
Although coating layer 13 is formed by applying cellulose nanofiber 23 to the deposition substance which has not been dewatered in the above process, method for forming coating layer 13 is not limited to such method. For example, coating layer 13 may be formed by applying liquid in which cellulose nanofiber 23 is dispersed to a deposition substance which has been dewatered. In this case, the deposition substance, which has merely been dewatered, contains water. Accordingly, in this case also, hydrogen bonding between cellulose in cellulose nanofiber 23 and cellulose in natural fiber 22 can be increased.
As another method, base layer 12 may be formed by dewatering only the deposition substance, and heating and pressing only the dewatered deposition substance. In this case, cellulose nanofibers 23 are applied to base layer 12 which is in the state that drying and forming processes have been completed. Then, applied cellulose nanofibers 23 are dried. In this case, since base layer 12 is dry, base layer 12 is hardly damaged, so that productivity is good.
Since the elasticity and the sound velocity of diaphragm 11 is large as described above, loudspeaker 51 can reproduce sounds in a wide frequency range at a large sound pressure level. Further, since reduction of the internal loss of diaphragm 11 is prevented, loudspeaker 51 has a sound pressure frequency characteristic in which generation of peaks and dips is suppressed. Further, since diaphragm 11 is inexpensive, loudspeaker 51 also is cheap in price.
It is preferable that coating layer 13 is formed on the inner periphery including the center part of diaphragm 11 at which the first end of voice coil 54 is coupled. In this configuration, adhesion strength between base layer 12 and coating layer 13 is large at the portion where voice coil 54 is coupled, by hydrogen bonding and the anchor effect due to entanglement of celluloses. Accordingly, vibration of voice coil 54 is favorably transmitted to diaphragm 11. As a result, the sound pressure output from loudspeaker 51 becomes large.
In a case where second coating part 13B is formed on diaphragm 11, it is preferable that the first end of voice coil 54 is coupled to second coating part 13B. The first end of voce coil 54 may not necessarily be coupled to second coating part 13B, but may be coupled to the surface (of base layer 12) opposite to the surface on which second coating part 13B is formed, within an area in which second coating part 13B is formed. Since the thickness of diaphragm 11 becomes thick at the portion at which the first end of voice coil 54 is coupled by forming second coating part 13B on diaphragm 11, the strength of diaphragm 11 becomes larger at the portion at which diaphragm 11 and voice coil 54 are coupled. Accordingly, vibration of voice coil 54 can be favorably transmitted to diaphragm 11. As a result, the sound pressure output from loudspeaker 51 becomes large. Further, it is preferable that coating layer 13 is formed on the front surface of diaphragm 11. This configuration makes the external appearance of loudspeaker 51 beautiful.
Incidentally, the peaks and dips of the sound pressure frequency characteristic can be further suppressed by using diaphragm 11A instead of diaphragm 11.
Signal processor 103 is housed in housing 102. Signal processor 103 processes an audio signal. Also, signal processor 103 includes an amplifier. Further, signal processor 103 may include a sound source. In this case, the sound source may include one or more of a CD player, an MP3 player and a radio receiver.
Electronic device 101 is not limited to the component stereo system. For example, electronic device 101 may be a video device such as a television set or the like, a mobile phone, a smart phone, a personal computer, or a tablet terminal. In each of these cases, electronic device 101 further includes a display (not shown). Also, in each of these cases, signal processor 103 performs a video signal processing in addition to the audio signal processing.
Loudspeakers 51 are fixed to housing 102. For example, frame 52 shown in
An output side of signal processor 103 is electrically connected to each of loudspeakers 51. In this case, the output side of signal processor 103 is electrically connected to voice coil 54 shown in
Particularly in electronic device 101, it is preferable that coating layer 13 is formed on the front surface of diaphragm 11 as shown in
Driving unit 113 is mounted to main body 112. Driving unit 113 may include, for example, an engine, a motor, and wheels. Driving unit 113 allows main body 112 to move.
Signal processor 114 is housed in main body 112. Also, loudspeaker 51 is fixed to man body 112. In this case, frame 52 shown in
An output side of signal processor 114 is electrically connected to loudspeaker 51. In this case, the output side of signal processor 114 is electrically connected to the voice coil shown in
Particularly in mobile apparatus 111, it is preferable that coating layer 13 is formed on the front surface of diaphragm 11 as shown in
In a case where loudspeaker 51 is provided to door 112A, motor room 112B or side mirror unit 112C, it is highly possible that loudspeaker 51 is in contact with rain water. For this reason, it is preferable that coating layer 13 is formed on the front surface of diaphragm 11. In this configuration, coating layer 13 prevent rain water from penetrating into an inner part of loudspeaker 51.
A loudspeaker diaphragm in accordance with the present invention has advantageous effects in that it has a high elasticity and a high internal loss, and thus is useful when it is applied to loudspeakers mounted to electronic devices and mobile apparatuses.
11 diaphragm
11A diaphragm
12 base layer
13 coating layer
13A first coating part
13B second coating part
22 natural fiber
23 cellulose nanofiber
51 loudspeaker
52 frame
53 magnetic circuit
53A magnetic gap
54 voice coil
101 electronic device
102 housing
103 signal processor
111 mobile apparatus
112 main body
112A door
112B motor room
112C side mirror unit
113 driving unit
114 signal processor
Number | Date | Country | Kind |
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2013-154252 | Jul 2013 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2014/003794 | 7/17/2014 | WO | 00 |