This invention relates to a loudspeaker which is particularly suitable for use in an electronic device of relatively small size as to be portable, such as a mobile phone, Personal Digital Assistant (PDA) or lap-top computer.
An example of a type of loudspeaker suitable for use in a portable electonic device is described in the commonly owned international patent application WO-03/001841. This type of loudspeaker is referred to herein as a “C-Window speaker” and comprises a diaphragm driven by a “C-morph actuator”, which is a piezoelectric actuator configured to operate like a bimorph and shaped as a cylinder with a sector removed (hence it is C-shaped in cross-section). One end of the actuator is attached to the diaphragm while the other end of the actuator is attached to the housing of the electronic device. The C-Window speaker allows a panel in the housing of various products, such as mobile phones and PDAs, to be driven as a loudspeaker, and provides the following advantages:
However, the C-window speaker and other loudspeakers employing a piezoelectric actuator introduce a number of problems in manufacture, as follows. In particular, conventional loudspeakers driven by a voice-coil are self-contained and can be mounted in the housing of the electronic device (such as mobile phone) by a simple glueing or mechanical fixing operation. Also, such voice-coil loudspeakers can be tested before being assembled into the product. In contrast, loudspeakers employing a piezoelectric actuator such as the C-window speaker require a more complex procedure for assembly into the product, as both the diaphragm edges and the fixed end of the actuator need to be fixed to the housing. Also, the loudspeaker cannot be pre-tested as it does not operate as a speaker until fixed to the casework.
A subsidiary issue with the C-window speaker and other loudspeakers employing a piezoelectric actuator is that the actuator is vulnerable to over-stressing in use, as for example if the diaphragm is accidentally poked or pushed by an external object. Since the two ends are fixed to the diaphragm and the casework respectively, such a situation in which the diaphragm is caused to move relative to the casework may over-stress the actuator and cause mechanical failure.
According to a first aspect of the present invention, there is provided a loudspeaker comprising:
a support;
a diaphragm mounted on the support; and
a piezoelectric actuator arranged to provide, on activation, relative movement between two ends of the actuator, wherein each of said ends of the actuator is coupled to the diaphragm to vibrate the diaphragm on activation of the actuator.
This arrangement for the loudspeaker provides advantages in assembly whilst still allowing the actuator to vibrate the diaphragm to generate sound. In particular, as a result of each end of the actuator being coupled to the diaphragm it is possible to manufacture an assembly consisting of the diaphragm and actuator separately from the final stage of mounting the assembly to the support. Thus the manufacture of the loudspeaker assembly may be done by a first component manufacturer who has particular expertise in the handling and processing of piezoelectric materials. The loudspeaker assembly may then be supplied to a different manufacturer who mounts the assembly to the support. As it is not necessary to bond the piezoelectric actuator directly to the support, this is easily achieved without particular expertise in the bonding of piezoelectric materials. These advantages are felt particularly where the support is a portion of a housing of an electronic device. In such case, the manufacturer of the electronic device is typically assembling large numbers of different types of components and desires simple manufacture, for example by dropping functional sub-assemblies into the housing. The present invention meets this requirement in respect of a loudspeaker integrated into the housing, because the assembly may be mounted without the need to fix the piezoelectric actuator to the housing.
As the loudspeaker assembly may be provided separately from the support, according to a second aspect of the present invention, there is provided [claim 19] a loudspeaker assembly comprising:
a diaphragm; and
a piezoelectric actuator arranged to provide, on activation, relative movement between two ends of the actuator, each of said ends being coupled to the diaphragm to vibrate the diaphragm on activation of the actuator.
Preferably, the diaphragm is mounted to the support with a portion of the diaphragm coupled to one end of the actuator being fixed relative to the support.
In this case, the one end of the actuator is effectively fixed by means of the portion of the diaphragm to which is coupled being fixed relative to the support. Therefore, the other end of the actuator is free to move on activation of the actuator, thereby driving vibration of the diaphragm. As one end of the actuator is effectively fixed and the other end is effectively free, in this arrangement the piezoelectric actuator provides movement of the diaphragm as though the actuator itself was coupled directly to the support.
Fixing of the portion of the diaphragm relative to the support may be achieved directly, for example by the portion of the diaphragm being coupled directly to the support, or may be achieved indirectly, for example by means of the loudspeaker further comprising a rigid bridge element coupled to the one end of the actuator and also coupled to a further portion of the diaphragm separate from the actuator, that further portion of the diaphragm being coupled to the support.
Typically, the one end of the actuator which is effectively fixed is coupled to an edge of the diaphragm. Thus, the other end of the actuator is coupled to the diaphragm inside the edge for driving vibration of the diaphragm.
Advantageously, the diaphragm has an aperture separating the portions of the diaphragm which are coupled to the ends of the actuator. The aperture has the advantage of reducing the resistance of the diaphragm to movement as compared to there being no aperture. This improves the performance of the loudspeaker.
The loudspeaker may further comprise a seal member between the diaphragm and the support extending around the periphery of a portion of the diaphragm. In this case, the one end of the actuator is coupled to a portion of the diaphragm outside the seal member and the opposite end of the actuator is coupled to a portion of the diaphragm adjacent or inside the seal member.
Advantageously, the actuator is longer in transverse extent than extent between the two ends. Such a relatively long transverse length has two advantages. Firstly, it increases the stiffness of the connection between the piezoelectric actuator and the diaphragm which improves the connection strength. Secondly, it increases the force which may be applied by a piezoelectric actuator having a given extent between the two ends.
Advantageously, the loudspeaker further comprises at least one stop member coupled to the diaphragm adjacent said one end of the actuator and extending to a position adjacent the opposite end of the actuator to limit the movement of the moveable portion of the diaphragm coupled to the opposite end of the actuator. The stop member has the benefit of preventing a degree of movement which might damage the actuator. As the stop member is coupled to the diaphragm itself, this produces corresponding advantages as are achieved by the piezoelectric actuator being coupled to the diaphragm, as discussed above.
The present invention may be applied with particular advantage to an actuator which extends between the two ends in a curve, for example a sector of a circle as in the type of loudspeaker described above referred to as a C-Window speaker. On the other hand, the present invention may equally be applied to a piezoelectric actuator of a different form, for example one which is straight.
To allow a better understanding, embodiments of the present invention will now be described by way of non-limitive example, with reference to the accompanying drawings, in which:
There will first be described an embodiment of the invention of a type using a C-morph actuator to provide a C-Window speaker.
The actuator 1 is elongate in the sense that its transverse extent is greater than its extent between the two ends 11 and 12. This increases the rigidity of the coupling between the actuator 1 and the diaphragm 21 and also increases the force applied for an actuator 1 having a given extent between its two ends 11 and 12.
The actuator 1 is coupled at its two ends 11 and 12 to different portions of the diaphragm 21, by a suitable adhesive. One end 12 of the actuator 1 is coupled directly to a portion 62 of the diaphragm 21 at the edge of the diaphragm 21. In use, this one end 12 is effectively fixed. The end 12 is coupled to the diaphragm 21 by a side surface of the actuator 1. As a result, the actuator 1 extends from the fixed end 12 initially outwardly of the central portion 66 of the diaphragm 21 and then in a loop over the fixed end 12. This orientation, as compared to the end surface of the end 12 of the actuator 1 facing the diaphragm 21, allows use of a long actuator 1 and reduces the stress on the coupling between the fixed end 12 and the diaphragm caused by the displacement of the actuator 1 on activation.
The opposite end 11 of the actuator 1 is coupled indirectly to the central portion 66 of the diaphragm 21 via a spacer 61. In use, this opposite end 11 is effectively free and is movable to drive vibration of the diaphragm 21 to generate sound. The end surface of the free end 11 of the actuator 1 faces the diaphragm 21 and thus all the rotational movement of the end 11 of the actuator is in a direction perpendicular to the diaphragm 21.
The diaphragm 21 has an aperture 63 shaped as a slit arranged between and separating the portions 62 and 66 to which the actuator 1 is coupled. Therefore the portion 62 of the diaphragm 21 is essentially connected to the central portion 66 of the diaphragm 21 at the corners 64, 65 of the diaphragm 21. This reduces the resistance of the diaphragm 21 to motion driven by the actuator 1. In the absence of the aperture 63, the material of the diaphragm 21 between the portions 62 and 66 would restrict the motion of the diaphragm 21.
The diaphragm 21 has a seal member 67 extending around the periphery of the central portion 66. The seal member 67 is on the lowermost surface of the diaphragm 21 in
As shown in
The portion 62 of the diaphragm 21 to which is coupled the fixed end 12 of the actuator 1 is coupled directly to a ledge 83 formed in the support 8 by a suitable adhesive. By this means the fixed end 12 of the actuator 1 is effectively fixed to the support 8. This provides a good reaction against which the actuator 1 can rotate and vibrate the diaphragm 21. Since the region bonded to the support 8 and the diaphragm 21 are joined at the corners 64 and 65 of the diaphragm 21, this has the effect of stiffening the diaphragm 21 and reducing its movement. However, this effect is quite small, and can be offset by choice of the size of the actuator 1.
The loudspeaker assembly 40 can be manufactured as a single functional unit before the final stage of mounting the loudspeaker assembly to the support 8. This is advantageous in manufacture as the loudspeaker assembly 40 can be manufactured independently, for example by a manufacture with particular expertise in the field of piezoelectric materials, and can undergo some form of performance testing immediately.
Subsequent mounting of the loudspeaker assembly 40 to the support 8 is a simple manufacturing operation as it is straightforward to position the loudspeaker assembly 40 on the inside of the support and to couple the portion 62 of the diaphragm 21 and the seal member 67 to the support 8. One practical mounting method is to dispense a bead of compliant silicone around the seat 82 and along the ledge 83. By making the bond line much thinner in this region, this region will be much more stiffly bonded to the support 8. Therefore the entire mounting process into the support 8 may involve the dispensing of one material onto the support 8, and pressing the loudspeaker assembly 40 in place. This makes the assembly operation very similar to operations currently used in the assembly of such products In particular, there is no need to mount the diaphragm 21 to the support 8, and then couple the actuator 1 to both the diaphragm 21 and the support 8.
The nature of the seal member 67 will now be described. The primary purpose of the seal member 67 is to act as a seal, for which a completely flexible piece of material, which does not restrain the motion of the diaphragm, is adequate. However, it is advantageous to use a material which provides some damping as this improves the flatness of the frequency response of the loudspeaker. The material of the seal member 67 may be foamed elastomer with high compliance (low stiffness), for example a polyurethane foam. For example, the Compression Force Deflection of the material of the seal member 67 is preferably in the range 25-500 kPa, more preferably 100-300 kPa (measured at 0.2 inches/minute strain rate and 25% deflection). The Durometer hardness on the Shore “A” scale is preferably in the range 8-45, more preferably about 25.
An example of a suitable material for the seal member 67 is a polyurethane foam, for example a foam supplied under the name PORON (trade mark) by Rogers Corporation such as PORON 4701-40 Soft, preferably high density grade which has a density of 480 kg/m3, thickness 0.8 mm and typical Compression Force Deflection of 173 kPa and Shore “A” hardness of 25.
As shown in
The vibration of the diaphragm 21 in the generation of sound will now be described. Although
For initial understanding, it is noted that the seal member 67 has the effect that statically the diaphragm 21 is prevented from moving in the manner shown in
Furthermore, in practice, the static displacement of the diaphragm 21 bears little relation to the displacement of the diaphragm 21 at the audible frequencies of interest. The material used for the diaphragm 21, its stiffness and density determine the resonant frequencies of the diaphragm 21. For most applications, the material properties of the diaphragm 21 are such that it is operating above its first resonant frequency at the frequencies of interest. The resonant frequencies (and the fundamental frequency in particular) are also affected by the volume of air behind the diaphragm 21 inside the support 8, since this adds stiffness to the system.
In contrast
This has several implications:
The material of the diaphragm 21 is chosen bearing these points in mind. There is considerable flexibility in the choice of material, one preferred option being polycarbonate 1 mm thick.
The actuator 91 is coupled at one end 92 to a bridge element 95 and at the other end 94 via a spacer 93 to the diaphragm 21. This bridge element 95 is also coupled to further portions 96 and 97 of the diaphragm 21 separated from actuator 91, in particular arranged at the edge of the diaphragm 21 outside a seal member 67. The diaphragm 21 is mounted to a support 8 by the further portions 96 and 97 of the diaphragm 21 being coupled to the support 8 at the position shown by the shading 98 and by the seal member 67 being coupled to the support 8 as shown by the shading 99. The bridge element 95 is rigid in the sense that it is not moved by the actuator 91. Thus the bridge element 95 has the effect of indirectly coupling to the support 8, and fixing, the one end 94 of the actuator 91 and the portion of the diaphragm coupled thereto.
Number | Date | Country | Kind |
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0324051.2 | Oct 2003 | GB | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/GB04/04314 | 10/11/2004 | WO | 4/14/2006 |