Loudspeaker

Abstract

A loudspeaker includes: a bottom plate; a center pole provided upwardly from the bottom plate; a yoke surrounding the center pole and having a plurality of slits; a magnet for providing a magnetic flux for the center pole and the yoke; a coil provided between the center pole and the yoke; a first annular member for supporting the coil; a plurality of support members for supporting the first annular member, the plurality of support members being inserted into the plurality of slits; and a diaphragm supported by the plurality of support members, wherein upper faces of the plurality of support members gradually decrease in height in a direction away from the first annular member, and wherein a lower face of the coil is located below a position at which the diaphragm is supported by the plurality of support members.

Description

BACKGROUND OF THE INVENTION

1. Field of the Invention

The present invention relates to a thin loudspeaker having a relatively low profile.

2. Description of the Related Art

A loudspeaker structure is disclosed in Japanese Laid-Open Patent Publication No. 55-64500, which includes a yoke having slits formed therein, and support members inserted in the slits, such that a voice coil and a diaphragm are coupled via the support members.

FIG. 39 is a cross-sectional view illustrating a conventional loudspeaker 7000 disclosed in Japanese Laid-Open Patent Publication No. 55-64500. FIG. 40 is a plan view illustrating a magnetic circuit and associated elements, as viewed from above a diaphragm 8 of the loudspeaker 7000 .

The loudspeaker 7000 includes: a bottom plate 23 ; a magnet 1 provided on the bottom plate 23 ; a center pole 2 provided on the magnetic 1 ; a yoke 3 which is provided so as to surround the center pole 2 and which has a plurality of slits 11 in a radial arrangement; a coupling member 37 ; a voice coil 39 affixed to the inner periphery of the coupling member 37 ; a diaphragm 8 and dampers 10 affixed to the outer periphery of the coupling member 37 ; frames 12 A and 12 B; and a cover 34 . The coupling member 37 has support members 35 to be inserted in the plurality of slits 11 , and inner and outer rings 36 and 46 .

The magnet 1 , the center pole 2 , the yoke 3 , and the bottom plate 23 together compose a magnetic circuit. A magnetic flux is generated within a magnetic gap 4 by the magnetic circuit.

As an electric input is supplied to the voice coil 39 in the above structure, a driving force along a vertical direction is generated in the voice coil 39 according to Fleming's left-hand rule, due to the magnetic flux generated within the magnetic gap 4 . Since the diaphragm 8 is coupled to the voice coil 39 by means of the coupling member 37 (i.e., via the support members 35 ), the driving force generated in the voice coil 39 is transmitted to the diaphragm 8 , which vibrates and emits sound. Since this structure prevents the diaphragm 8 from contacting an upper face 3 A of the yoke 3 , there is no need to allow for an amplitude margin when designing the total height of the loudspeaker 7000 . As a result, the total height h can be reduced.

FIG. 41 is a plan view showing a cylindrical coupling member 47 disclosed in Japanese Laid-Open Patent Publication No. 55-64500, supra. The cylindrical coupling member 47 is composed of an elongated metal foil which is folded at periodic lengths, so that the folded portions are linked together to form protruding support members 45 of the cylindrical coupling member 47 . A voice coil 39 is affixed to the inner periphery of the coupling member 47 .

However, in accordance with the loudspeaker 7000 shown in FIGS. 39 and 40 , it is necessary to attach the coupling member 37 to the outer periphery of the voice coil 39 . As the wire diameter for the voice coil 39 is changed in order to obtain various levels of driving force, the outer diameter of the voice coil 39 also varies. This necessitates a change in the inner diameter of the inner periphery of the coupling member 37 to which the voice coil 39 is attached. In other words, for each voice coil 39 , a coupling member 37 having corresponding geometry must be designed. This presents a problem, when mass producing various models, in that costs associated with the production of component parts and the production facility itself are increased, and that the storage and management of varying component parts becomes cumbersome.

On the other hand, in the case where the coupling member 47 with support members 45 as shown in FIG. 41 is formed by folding a thin metal foil (especially due to mass productivity-related concerns), the support members 45 can only be adhered to the diaphragm 8 and the dampers 10 in an extremely small adhesion area, resulting in a poor adhesion strength. Consequently, peeling associated with the diaphragm 8 moving with a large amplitude or failure of the driving force generated in the voice coil 39 to be transmitted to the diaphragm 8 may occur, thereby unfavorably affecting the sound pressure characteristics of the loudspeaker 7000 .

SUMMARY OF THE INVENTION

According to the present invention, there is provided a loudspeaker including: a bottom plate; a center pole provided upwardly from the bottom plate; a yoke surrounding the center pole and having a plurality of slits; a magnet for providing a magnetic flux for the center pole and the yoke; a coil provided between the center pole and the yoke; a first annular member for supporting the coil; a plurality of support members for supporting the first annular member, the plurality of support members being inserted into the plurality of slits; and a diaphragm supported by the plurality of support members, wherein upper faces of the plurality of support members gradually decrease in height in a direction away from the first annular member, and wherein a lower face of the coil is located below a position at which the diaphragm is supported by the plurality of support members.

In one embodiment of the invention, the lower face of the coil is located below lower faces of the plurality of support members.

In another embodiment of the invention, the coil is provided at an outer periphery of the first annular member.

In still another embodiment of the invention, the loudspeaker further includes a plurality of dampers for supporting the plurality of support members.

In still another embodiment of the invention, the plurality of support members each have a plate-like shape.

In still another embodiment of the invention, the loudspeaker further includes a second annular member provided between the plurality of support members and the first annular member, wherein the plurality of support members support the first annular member via the second annular member.

In still another embodiment of the invention, the plurality of support members and the first annular member are formed as an integral piece.

In still another embodiment of the invention, the plurality of support members and the second annular member are formed as an integral piece.

In still another embodiment of the invention, the loudspeaker further includes a third annular member provided between the plurality of support members and the diaphragm, wherein the plurality of support members support the diaphragm via the third annular member.

In still another embodiment of the invention, the loudspeaker further includes a third annular member provided between the plurality of support members and the plurality of dampers, wherein the plurality of dampers support the plurality of support members via the third annular member.

In still another embodiment of the invention, the plurality of support members and the third annular member are formed as an integral piece.

In still another embodiment of the invention, the loudspeaker further includes a second annular member provided between the plurality of support members and the first annular member, wherein the plurality of support members support the first annular member via the second annular member.

In still another embodiment of the invention, the magnet is provided between the bottom plate and the center pole.

In still another embodiment of the invention, the bottom plate and the yoke are formed as an integral piece.

In still another embodiment of the invention, the magnet surrounds the center pole.

In still another embodiment of the invention, the magnet has a plurality of slits; and the plurality of slits of the magnet are disposed so as to be aligned with the plurality of slits of the yoke.

In still another embodiment of the invention, the bottom plate and the center pole are formed as an integral piece.

In still another embodiment of the invention, the first annular member is supported at a first end of each of the plurality of support members, and the diaphragm is supported at a second end of each of the plurality of support members; and a lower face of each of the plurality of support members has a stepped configuration such that the lower face is lower at the second end than at the first end.

In still another embodiment of the invention, the loudspeaker further includes a cover provided so as to cover an upper face of the center pole.

In still another embodiment of the invention, the cover and the first annular member are formed as an integral piece.

Alternatively, a loudspeaker according to the present invention includes: a bottom plate; a center pole provided upwardly from the bottom plate; a yoke surrounding the center pole and having a plurality of slits; a magnet for providing a magnetic flux for the center pole and the yoke; a coil provided between the center pole and the yoke; a first annular member for supporting the coil; a coupling member composed essentially of a plate material folded into an annular shape having a plurality of protruding portions, the coupling member supporting the first annular member, wherein one of the plurality of protruding portions is inserted into two of the plurality of slits; and a diaphragm supported by the coupling member.

In one embodiment of the invention, the loudspeaker further includes a plurality of dampers for supporting the coupling member.

In another embodiment of the invention, the loudspeaker further includes a cover provided so as to cover an upper face of the center pole.

In still another embodiment of the invention, the cover and the first annular member are formed as an integral piece.

Alternatively, a loudspeaker according to the present invention includes: a bottom plate; a center pole provided upwardly from the bottom plate; a yoke surrounding the center pole and having a plurality of slits; a magnet for providing a magnetic flux for the center pole and the yoke; a coil provided between the center pole and the yoke; a coupling member composed essentially of a plate material folded into an annular shape having a plurality of protruding portions, the coupling member supporting the coil, wherein one of the plurality of protruding portions is inserted into two of the plurality of slits; and a diaphragm supported by the coupling member.

In still another embodiment of the invention, the loudspeaker further includes a plurality of dampers for supporting the coupling member.

Alternatively, a loudspeaker according to the present invention includes: a bottom plate; a center pole provided upwardly from the bottom plate; a yoke surrounding the center pole and having a plurality of slits; a magnet for providing a magnetic flux for the center pole and the yoke; a coil provided between the center pole and the yoke; a first annular member for supporting the coil; a plurality of support members, each having a first end and a second end, for supporting the first annular member at the first ends, the plurality of support members being inserted into the plurality of slits; and a diaphragm supported by the plurality of support members at the second ends, wherein a lower face of each of the plurality of support members has a stepped configuration such that the lower face is lower at the second end than at the first end, and the diaphragm supported by the plurality of support members at the second ends is supported at a position below the lower face, at the first end, of each of the plurality of support members.

In one embodiment of the invention, the coil is provided at an outer periphery of the first annular member.

In another embodiment of the invention, the loudspeaker further includes a plurality of dampers for supporting the plurality of support members.

In still another embodiment of the invention, the loudspeaker further includes a second annular member provided between the plurality of support members and the first annular member, wherein the plurality of support members support the first annular member via the second annular member.

In still another embodiment of the invention, the plurality of support members and the first annular member are formed as an integral piece.

In still another embodiment of the invention, the plurality of support members and the second annular member are formed as an integral piece.

In still another embodiment of the invention, the loudspeaker further includes a third annular member provided between the plurality of support members and the diaphragm, wherein the plurality of support members support the diaphragm via the third annular member.

In still another embodiment of the invention, the loudspeaker further includes a third annular member provided between the plurality of support members and the plurality of dampers, wherein the plurality of dampers support the plurality of support members via the third annular member.

In still another embodiment of the invention, the plurality of support members and the third annular member are formed as an integral piece.

In still another embodiment of the invention, the loudspeaker further includes a second annular member provided between the plurality of support members and the first annular member, wherein the plurality of support members are interposed between the second annular member and the third annular member.

In still another embodiment of the invention, the magnet is provided between the bottom plate and the center pole.

In still another embodiment of the invention, the bottom plate and the yoke are formed as an integral piece.

In still another embodiment of the invention, the magnet surrounds the center pole.

In still another embodiment of the invention, the magnet has a plurality of slits; and the plurality of slits of the magnet are disposed so as to be aligned with the plurality of slits of the yoke.

In still another embodiment of the invention, the bottom plate and the center pole are formed as an integral piece.

In still another embodiment of the invention, the loudspeaker further includes a thin plate for interconnecting upper faces of at least two of the plurality of support members.

In still another embodiment of the invention, the second end of each of the plurality of support members has a height-wise dimension greater than a height-wise dimension of the first end of the support member.

In still another embodiment of the invention, the loudspeaker further includes a cover provided so as to cover an upper face of the center pole.

In still another embodiment of the invention, the cover and the first annular member are formed as an integral piece.

Alternatively, a loudspeaker according to the present invention includes: a bottom plate; a center pole provided upwardly from the bottom plate; a yoke surrounding the center pole and having a plurality of slits; a magnet for providing a magnetic flux for the center pole and the yoke; a coil provided between the center pole and the yoke; a first annular member for supporting the coil; a plurality of support members for supporting the first annular member, the plurality of support members being inserted into the plurality of slits; a diaphragm supported by the plurality of support members; and a second annular member provided between the plurality of support members and the diaphragm, wherein the plurality of support members support the diaphragm via the second annular member, and wherein a plurality of thin plates for reinforcing the second annular member are provided at at least one of an inner periphery and an outer periphery of the second annular member.

In one embodiment of the invention, each of the plurality of support members has a constant dimension in a direction of vibration of the diaphragm.

In another embodiment of the invention, the second annular member and the plurality of thin plates are formed as an integral piece.

In still another embodiment of the invention, the loudspeaker further includes a third annular member provided between the plurality of support members and the first annular member, wherein the plurality of support members are interposed between the second annular member and the third annular member.

In still another embodiment of the invention, the loudspeaker further includes a thin plate for interconnecting upper faces of at least two of the plurality of support members.

In still another embodiment of the invention, the first annular member is supported at a first end of each of the plurality of support members, and the diaphragm is supported at a second end of each of the plurality of support members; and a lower face of each of the plurality of support members has a stepped configuration such that the lower face is lower at the second end than at the first end.

In still another embodiment of the invention, the second end of each of the plurality of support members has a height-wise dimension greater than a height-wise dimension of the first end of the support member.

In still another embodiment of the invention, the plurality of thin plates are provided at an outer periphery of the second annular member; the number of thin plates is equal to the number of support members; and the plurality of thin plates are positioned on extensions of the plurality of support members along a radial direction of the first annular member.

In still another embodiment of the invention, the plurality of thin plates are provided at an inner periphery of the second annular member; and at least one of the plurality of thin plates is provided in closer proximity to one of the plurality of support members than to others of the plurality of thin plates.

In still another embodiment of the invention, a lower face of the coil is located below lower faces of the plurality of support members.

In still another embodiment of the invention, the coil is provided at an outer periphery of the first annular member.

In still another embodiment of the invention, the loudspeaker further includes a cover provided so as to cover an upper face of the center pole.

In still another embodiment of the invention, the cover and the first annular member are formed as an integral piece.

Thus, the invention described herein makes possible the advantage of providing a loudspeaker incorporating a coupling member having a small mass and high mechanical strength, which can reduce the production cost associated with the mass production of various models and which can provide a sufficient vibration amplitude.

This and other advantages of the present invention will become apparent to those skilled in the art upon reading and understanding the following detailed description with reference to the accompanying figures.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a plan view illustrating a loudspeaker according to Example 1 of the present invention.

FIG. 2 is a cross-sectional view illustrating a loudspeaker according to Example 1 of the present invention.

FIG. 3 is a perspective view illustrating a variant of support members and a coupling member according to Example 1 of the present invention.

FIG. 4 is a perspective view illustrating a variant of support members and a coupling member according to Example 1 of the present invention.

FIG. 5 is a perspective view illustrating a variant according to Example 1 of the present invention including support members directly coupled to a voice coil, in which annular members are omitted.

FIG. 6 is a cross-sectional view illustrating an alternative method for affixing a voice coil to a coupling member according to Example 1 of the present invention.

FIG. 7 is a cross-sectional view illustrating a loudspeaker according to Example 1 of the present invention incorporating an external type magnetic circuit.

FIG. 8 is a plan view illustrating another configuration of the magnetic circuit according to the Example 1 of the present invention.

FIG. 9 is a plan view illustrating a loudspeaker according to Example 2 of the present invention.

FIG. 10 is a cross-sectional view illustrating a loudspeaker according to Example 2 of the present invention.

FIG. 11 is a cross-sectional view illustrating a loudspeaker according to Example 2 of the present invention incorporating an external type magnetic circuit.

FIG. 12 is a plan view illustrating a loudspeaker according to Example 3 of the present invention.

FIG. 13 is a cross-sectional view illustrating a loudspeaker according to Example 3 of the present invention.

FIG. 14 is a cross-sectional view illustrating a loudspeaker according to Example 3 of the present invention incorporating an external type magnetic circuit.

FIG. 15 is a cross-sectional view illustrating a loudspeaker according to Example 4 of the present invention.

FIG. 16 is a bottom view illustrating a coupling member according to Example 4 of the present invention.

FIG. 17 is a partial cross-sectional view illustrating a modification of the loudspeaker according to Example 4 of the present invention in the neighborhood of a coupling member having an alternative configuration.

FIG. 18 is a partial cross-sectional view illustrating a modification of the loudspeaker according to Example 4 of the present invention in the neighborhood of a coupling member having an alternative configuration.

FIG. 19 is a plan view illustrating a variant of the coupling member according to Example 4 of the present invention.

FIG. 20 is a partial cross-sectional view illustrating a modification of the loudspeaker according to Example 4 of the present invention in the neighborhood of a coupling member having an alternative configuration.

FIG. 21 is a partial cross-sectional view illustrating a modification of the loudspeaker according to Example 4 of the present invention in the neighborhood of a coupling member having an alternative configuration.

FIG. 22 is a partial cross-sectional view illustrating a modification of the loudspeaker according to Example 4 of the present invention in the neighborhood of a coupling member having an alternative configuration.

FIG. 23 is a cross-sectional view illustrating a loudspeaker according to Example 4 of the present invention incorporating an external type magnetic circuit.

FIG. 24 is a cross-sectional view illustrating a loudspeaker according to Example 5 of the present invention.

FIG. 25 is a plan view illustrating a coupling member and thin plates according to Example 5 of the present invention.

FIG. 26 is a partial cross-sectional view illustrating a modification of the loudspeaker according to Example 5 of the present invention in the neighborhood of a coupling member having an alternative configuration.

FIG. 27 is a plan view illustrating a variant of a coupling member and thin plates according to Example 5 of the present invention.

FIG. 28 is a partial cross-sectional view illustrating a modification of the loudspeaker according to Example 5 of the present invention in the neighborhood of a coupling member having an alternative configuration.

FIG. 29 is a cross-sectional view illustrating a loudspeaker according to Example 5 of the present invention incorporating an external type magnetic circuit.

FIG. 30 is a bottom view illustrating a variant of a coupling member and thin plates according to Example 5 of the present invention.

FIG. 31 is a partial cross-sectional view illustrating a modification of the loudspeaker according to Example 5 of the present invention in the neighborhood of a coupling member having an alternative configuration.

FIG. 32 is a bottom view illustrating a variant of a coupling member and thin plates according to Example 5 of the present invention.

FIG. 33 is a bottom view illustrating a variant of a coupling member and thin plates according to Example 5 of the present invention.

FIG. 34 is a cross-sectional view illustrating a loudspeaker according to Example 6 of the present invention.

FIG. 35 is a plan view illustrating the loudspeaker according to Example 6 of the present invention in the neighborhood of a coupling member.

FIG. 36 is a perspective view showing a thin plate from which the coupling member according to Example 6 of the present invention may be formed.

FIG. 37 is a cross-sectional view illustrating a modification of the loudspeaker according to Example 6 of the present invention.

FIG. 38 is a plan view illustrating a modification of the loudspeaker according to Example 6 of the present invention in the neighborhood of a magnetic circuit having an alternative configuration.

FIG. 39 is a cross-sectional view illustrating a conventional loudspeaker.

FIG. 40 is a plan view illustrating a conventional loudspeaker in the neighborhood of a magnetic circuit.

FIG. 41 is a plan view illustrating conventional support members formed by folding a thin metal plate (plate material).

DESCRIPTION OF THE PREFERRED EMBODIMENTS

Hereinafter, the present invention will be described by way of examples, with reference to FIGS. 1 to 38 . Like numerals denote like components throughout the description of such examples.

EXAMPLE 1

FIG. 1 is a plan view illustrating a loudspeaker 1000 according to Example 1 of the present invention.

FIG. 2 is a cross-sectional view illustrating the loudspeaker 1000 , taken at line A-O-A in FIG. 1 .

Referring to FIGS. 1 and 2 , the loudspeaker 1000 includes: a bottom plate 23 ; a magnet 1 provided on the bottom plate 23 ; a center pole 2 provided on the magnetic 1 ; a yoke 3 which is provided so as to surround the center pole 2 and which has a plurality of slits 11 in a radial arrangement; a coupling member 7 A; an annular voice coil bobbin 13 affixed to the inner periphery of the coupling member 7 A; a voice coil 9 wound around a lower portion of the voice coil bobbin 13 ; a diaphragm 8 and dampers 10 affixed to the outer periphery of the coupling member 7 A; frames 12 A and 12 B; and a cover 24 .

The coupling member 7 A has support members 5 A to be inserted in the plurality of slits 11 , and inner and outer annular members 6 A and 6 B. The support members 5 A are interposed between the inner and outer annular members 6 A and 6 B. The voice coil bobbin 13 is affixed to the inner annular member 6 A, whereas the diaphragm 8 and the dampers 10 are affixed to the outer annular member 6 B. Each support member 5 A has a cross section which obliquely descends from a central portion of the loudspeaker 1000 toward the outer periphery. A bottom face 9 A of the voice coil 9 is located below the lower most face of the coupling member 7 A (e.g., a bottom face 26 of the outer annular member 6 B). The bottom face 9 A of the voice coil 9 is located below a junction portion (on the outer annular member 6 B) between each support member 5 A and the diaphragm 8 .

In any of the plan views employed for the illustration of specific examples of the present invention, one or more component elements (e.g., the cover 24 ) may conveniently be omitted for clarity.

Now, the operation of the above-described structure will be described.

The magnet 1 , the yoke 3 having the radial arrangement of slits 11 , the center pole 2 , and the bottom plate 23 together compose a magnetic circuit. A magnetic flux is generated within a magnetic gap 4 by the magnetic circuit.

As an electric input is supplied to the voice coil 9 in the above structure, a driving force is generated in the voice coil 9 which is inserted within the magnetic gap 4 according to Fleming's left-hand rule, causing the voice coil 9 to vibrate along a vertical direction. Since the voice coil 9 is coupled to the diaphragm 8 by means of the voice coil bobbin 13 and the coupling member 7 A (i.e., via the support members 5 A), the driving force generated in the voice coil 9 is transmitted to the diaphragm 8 . Thus, the diaphragm 8 is vibrated along the vertical direction with an amplitude in proportion to the electrical input to the voice coil 9 , thereby emitting sound.

Since this structure prevents the diaphragm 8 from contacting an upper face 3 A of the yoke 3 , there is no need to allow for an amplitude margin when designing the total height of the loudspeaker 1000 . As a result, the total height of the loudspeaker 1000 can be reduced.

In the case where the cover 24 is affixed to the voice coil bobbin 13 , the cover 24 vibrates along the vertical direction as the voice coil 9 vibrates along the vertical direction. Alternatively, the cover 24 and the voice coil bobbin 13 may be detached from each other.

The voice coil 9 is wound around the outer periphery of the voice coil bobbin 13 . Therefore, even if the wire diameter for the voice coil 9 is changed, thereby also changing the outer diameter of the voice coil 9 , the voice coil bobbin 13 always has a constant outer diameter. Therefore, there is no need to change the inner diameter of the inner annular member 6 A, which is affixed to the outer periphery of the voice coil bobbin 13 . Thus, a single type of coupling member 7 A can always be used for various types of voice coils 9 having different wire diameters for obtaining different levels of driving force. When mass producing various models, this presents the advantages of lower cost and ease of storage and management of component parts. It is also possible to employ a single type of voice coil bobbin 13 for various types of voice coils 9 .

Although FIG. 2 illustrates an example in which the yoke 3 and the bottom plate 23 are composed of discrete elements, the yoke 3 and the bottom plate 23 may be formed as an integral piece.

The cover 24 for dust prevention purposes and the voice coil bobbin 13 may also be formed as an integral piece.

As mentioned above, the bottom face 9 A of the voice coil 9 is located below the bottom face 26 of the outer annular member 6 B. Therefore, as far as the vibration along the vertical direction is concerned, an amplitude margin Y′ between the bottom face 26 of the outer annular member 6 B and the frame 12 A is equal to or greater than an amplitude margin X between the bottom face 9 A of the voice coil 9 and the bottom plate 23 . Therefore, only the amplitude margin X between the bottom face 9 A of the voice coil 9 and the bottom plate 23 needs to be considered when designing an amplitude margin for the loudspeaker 1000 . Thus, the design process can be facilitated, and defects associated with the collision between the bottom face 26 of the outer annular member 6 B and the frame 12 A can be minimized even when the loudspeaker 1000 is mass produced.

Moreover, the bottom face 9 A of the voice coil 9 is located below a junction portion (on the outer annular member 6 B) between each support member 5 A and the diaphragm 8 , where the diaphragm 8 is supported by the support members 5 A. This allows the overall height of the coupling member 7 A to be reduced, which in turn leads to a reduced mass of the coupling member 7 A, whereby the vibration performance of the loudspeaker 1000 is enhanced. Especially, the overall height of the coupling member 7 A can be effectively reduced if the bottom face 26 of the outer annular member 6 B is located above the bottom face 9 A of the voice coil 9 , as opposed to if the bottom face 26 of the outer annular member 6 B is located below the bottom face 9 A of the voice coil 9 . Again, this will lead to a reduced mass of the coupling member 7 A, whereby the vibration performance of the loudspeaker 1000 can be enhanced.

The loudspeaker 1000 shown in FIG. 2 is an internal type magnetic circuit, i.e., the magnet 1 is positioned inside the yoke 3 . Alternatively, as in a loudspeaker 1001 shown in FIG. 7 , a magnet 1 ′ may be provided around the outer periphery of a center pole 2 ′, and a plurality of slits 11 ′ may be provided in both a magnet 1 ′ and a yoke 3 ′ to compose an external type magnetic circuit. The center pole 2 ′ and the bottom plate 23 ′ may be formed as an integral piece. Reference numeral 3 A′ denotes an upper face of the yoke 3 ′.

FIGS. 3 , 4 , and 5 are perspective views showing variants ( 7 B, 7 C, and 7 D) of the coupling member 7 A having support members 5 A according to Example 1 of the present invention.

The coupling member 7 B shown in FIG. 3 includes a plurality of support members 5 B affixed to the outer periphery of one annular member 6 C. The bottom face 9 A of the voice coil 9 is located below bottom faces 26 B of the support members 5 B.

The coupling member 7 C shown in FIG. 4 includes a plurality of support members 5 C affixed to the inner periphery of one annular member 6 D. The bottom face 9 A of the voice coil 9 is located below bottom faces 26 C of the annular member 6 D.

The coupling member 7 D shown in FIG. 5 includes a plurality of support members 5 D, while omitting annular member 6 A or 6 B. The support members 5 D directly support the voice coil bobbin 13 . The bottom face 9 A of the voice coil 9 is located below bottom faces 26 D of the support members 5 D.

The coupling members 7 B, 7 C, or 7 D may replace the coupling member 7 A in the present example of the present invention.

The coupling members 7 B, 7 C, and 7 D contribute to a reduced vibrating system mass as compared to that realized with the coupling member 7 A having two annular members 6 A and 6 B shown in FIG. 1 , whereby the vibration performance of the loudspeaker 1000 can be enhanced. In addition, when the coupling member 7 A having two annular members 6 A and 6 B shown in FIG. 1 is produced by using a mold, it may be difficult to pour a metal or resin material into the mold, or there may be some pressing problems, making the molding process difficult. In comparison, the coupling members 7 B, 7 C, and 7 D would be relatively easy to mold, and therefore may be more advantageous for mass production.

FIG. 6 is a cross-sectional view illustrating a method for affixing the voice coil 9 to a coupling member 7 E according to Example 1 of the present invention. The coupling member 7 E, which may replace the aforementioned coupling member 7 A, includes support members 5 E and inner and outer annular members 6 E and 6 F. Whereas the voice coil 9 is provided at the inner periphery of the inner annular member 6 A via the voice coil bobbin 13 in the structure shown in FIG. 2 , the voice coil bobbin 13 is omitted in the structure shown in FIG. 6 , so that the voice coil 9 is affixed to a lower portion of the inner annular member 6 E. Thus, the mass of the vibrating system is reduced, and the magnetic gap 4 can be made narrow, whereby the vibration performance of the loudspeaker 1000 can be enhanced.

As shown in a plan view of FIG. 8 , the loudspeaker 1000 may have a magnetic circuit which is configured in a polygonal shape. In this case, the center pole 2 of the loudspeaker 1000 is replaced by a center pole 102 ; the voice coil bobbin 13 is replaced by a voice coil bobbin 113 ; the inner and outer annular members 6 A and 6 B and support members 5 A composing the coupling member 7 A are replaced by inner and outer annular members 106 A and 106 B and support members 105 A composing a coupling member 107 A; and the yoke 3 is replaced by a yoke 103 . The yoke 103 has slits 111 formed therein. Thus, a polygonal magnetic gap 104 is formed in the structure shown in FIG. 8 . Reference numeral 103 A denotes an upper face of the yoke 103 . The loudspeaker 1000 may be formed in any configuration that allows for easy production. As used herein, the term “annular” is broadly defined to encompass such polygonal shapes.

EXAMPLE 2

FIG. 9 is a plan view illustrating a loudspeaker 2000 according to Example 2 of the present invention. FIG. 10 is a cross-sectional view illustrating the loudspeaker 2000 , taken at line B-O-B in FIG. 9 .

The loudspeaker 2000 includes support members 16 having a double-stepped shape. The support members 16 are inserted into slits 11 provided in a yoke 3 . A voice coil bobbin 13 , a diaphragm 8 , and dampers 10 are directly affixed to the support members 16 . The loudspeaker 2000 lacks inner and outer annular members 6 A and 6 B in the loudspeaker 1000 shown in FIGS. 1 and 2 ; otherwise, the loudspeaker 2000 has the same structure as that of the loudspeaker 1000 .

In accordance with the loudspeaker 2000 , a bottom face 9 A of the voice coil 9 is located below a bottom face 20 of each support member 16 .

Now, the operation of the above-described structure will be described.

The magnet 1 , the yoke 3 , a center pole 2 , and a bottom plate 23 together compose a magnetic circuit. A magnetic flux is generated within a magnetic gap 4 by the magnetic circuit. As an electric input is supplied to the voice coil 9 , a driving force is generated in the voice coil 9 according to Fleming's left-hand rule, causing the voice coil 9 to vibrate along a vertical direction. The driving force generated in the voice coil 9 is transmitted to the voice coil bobbin 13 , the support members 16 , and to the diaphragm 8 . The diaphragm 8 is vibrated along the vertical direction with an amplitude in proportion to the electrical input to the voice coil 9 , thereby emitting sound.

The effects provided by this structure will be described.

The voice coil 9 is wound around the outer periphery of the voice coil bobbin 13 , as is the case with Example 1. Therefore, even if the wire diameter for the voice coil 9 is changed for loudspeaker characteristics adjustment, thereby also changing the outer diameter of the voice coil 9 , the voice coil bobbin 13 always has a constant outer diameter. Therefore, there is no need to change the size of the support members 16 , which are affixed to the outer periphery of the voice coil bobbin 13 . Thus, a single type of support member 16 can always be used for various types of voice coils 9 having different wire diameters for changing the loudspeaker characteristics during production. When mass producing various models, this presents the advantages of lower cost and ease of storage and management of component parts. It is also possible to employ a single type of voice coil bobbin 13 for voice coils 9 of various wire diameters.

In contrast, in accordance with the conventional loudspeaker 7000 shown in FIGS. 39 and 40 , the coupling member 37 are affixed to the outer periphery of the voice coil 39 . Therefore, as the outer diameter of the voice coil 39 changes, it is necessary to change the inner diameter of the coupling member 37 (i.e., the inner diameter of the ring 36 ) to which the voice coil 39 is attached. In other words, each coupling member 37 can only be adapted to a voice coil 39 of a given wire diameter.

Since the support members 16 have a double-stepped shape, a junction portion between each support member 16 and the diaphragm 8 can be located close to the plane on which the voice coil 9 is located. Thus, the overall height of the loudspeaker 2000 can be reduced.

As shown in FIG. 10 , the bottom face 9 A of the voice coil 9 is located below the bottom faces 20 of the support members 16 . Therefore, as far as the vibration along the vertical direction is concerned, an amplitude margin Y between the bottom faces 20 of the support members 16 and the frame 12 A is equal to or greater than an amplitude margin X between the bottom face 9 A of the voice coil 9 and the bottom plate 23 . Therefore, only the amplitude margin X between the bottom face 9 A of the voice coil 9 and the bottom plate 23 needs to be considered when designing an amplitude margin for the loudspeaker 2000 . Thus, the design process can be facilitated, and defects associated with the collision between the bottom faces 20 of the support members 16 and the frame 12 A can be minimized even when the loudspeaker 2000 is mass produced.

Especially, the overall height of the support members 16 can be effectively reduced if the bottom faces 20 of the support members 16 are located above the bottom face 9 A of the voice coil 9 (as shown in FIG. 10 ), as opposed to if the bottom faces 20 of the support members 16 are located below the bottom face 9 A of the voice coil 9 . Again, this will lead to a reduced mass of the support members 16 , whereby the vibration performance of the loudspeaker 2000 can be enhanced.

The loudspeaker 2000 shown in FIG. 10 is an internal type magnetic circuit, i.e., the magnet 1 is affixed to a lower portion of the center pole 2 . Alternatively, as in a loudspeaker 2001 shown in FIG. 11 , a magnet 1 ′ may be provided around the outer periphery of a center pole 2 ′, and a plurality of slits 11 ′ may be provided in both a magnet 1 ′ and a yoke 3 ′ to compose an external type magnetic circuit. The center pole 2 ′ and the bottom plate 23 ′ may be formed as an integral piece.

Although the illustrated support members 16 have a double-stepped shape, they may alternatively have three or more steps.

EXAMPLE 3

FIG. 12 is a plan view illustrating a loudspeaker 3000 according to Example 3 of the present invention. FIG. 13 is a cross-sectional view illustrating the loudspeaker 3000 , taken at line C-O-C in FIG. 12 .

The loudspeaker 3000 includes a coupling member 17 . The coupling member 17 has support members 16 A, which are inserted into slits 11 provided in a yoke 3 , and inner and outer annular members 14 and 15 . The support members 16 A are interposed between the inner and outer annular members 14 and 15 . A voice coil bobbin 13 is affixed to the inner annular member 14 , whereas a diaphragm 8 and dampers 10 are affixed to the outer annular member 15 . As is the case with the support members 16 in Example 2, the support members 16 A have a double-stepped shape. A bottom face 9 A of the voice coil 9 is located below a bottom face 21 of the outer annular member 15 . Otherwise, the loudspeaker 3000 has the same structure as that of the loudspeaker 2000 .

Now, the operation of the above-described structure will be described.

The magnet 1 , the yoke 3 , a center pole 2 , and a bottom plate 23 together compose a magnetic circuit. A magnetic flux is generated within a magnetic gap 4 by the magnetic circuit. As an electric input is supplied to the voice coil 9 , a driving force is generated in the voice coil 9 according to Fleming's left-hand rule, causing the voice coil 9 to vibrate along a vertical direction. The driving force generated in the voice coil 9 is transmitted to the voice coil bobbin 13 , the coupling members 17 and to the diaphragm 8 . The diaphragm 8 is vibrated along the vertical direction with an amplitude in proportion to the electrical input to the voice coil 9 , thereby emitting sound.

The effects provided by this structure will be described.

The voice coil 9 is wound around the outer periphery of the voice coil bobbin 13 , and the inner annular member 14 is affixed to the outer periphery of the voice coil bobbin 13 . Therefore, even if the wire diameter for the voice coil 9 is changed for loudspeaker characteristics adjustment, thereby also changing the outer diameter of the voice coil 9 , the voice coil bobbin 13 always has a constant outer diameter. Therefore, there is no need to change the size of the inner diameter of the inner annular member 14 . Thus, a single type of coupling member 17 can always be used for various types of voice coils 9 having different wire diameters for changing the loudspeaker characteristics during production. When mass producing various models, this presents the advantages of lower cost and ease of storage and management of component parts.

Since the support members 16 A have a double-stepped shape, a junction portion between each support member 16 A and the diaphragm 8 can be located close to the plane on which the voice coil 9 is located. Thus, the overall height of the loudspeaker 3000 can be reduced.

As shown in FIG. 13 , the bottom face 9 A of the voice coil 9 is located below the bottom face 21 of the outer annular member 15 . Therefore, as far as the vibration along the vertical direction is concerned, an amplitude margin Z between the bottom face 21 of the outer annular member 15 and the frame 12 A is equal to or greater than an amplitude margin X between the bottom face 9 A of the voice coil 9 and the bottom plate 23 . Therefore, only the amplitude margin X between the bottom face 9 A of the voice coil 9 and the bottom plate 23 needs to be considered when designing an amplitude margin for the loudspeaker 3000 . Thus, the design process can be facilitated, and defects associated with the collision between the bottom face 21 of the outer annular member 15 and the frame 12 A can be minimized even when the loudspeaker 3000 is mass produced.

Especially, the overall height of the outer annular member 15 can be effectively reduced if the bottom face 21 of the outer annular member 15 is located above the bottom face 9 A of the voice coil 9 (as shown in FIG. 13 ), as opposed to if the bottom face 21 of the outer annular member 15 is located below the bottom face 9 A of the voice coil 9 . Again, this will lead to a reduced mass of the coupling member 17 , whereby the vibration performance of the loudspeaker 3000 can be enhanced.

Since the support members 16 A of the loudspeaker 3000 are formed in a double-stepped shape as shown in FIG. 13 , it is possible to reinforce the outer annular member 15 in its radial direction. As a result, the outer annular member 15 is prevented from having unwanted resonation, so that the driving force generated in the voice coil 9 can be transmitted to the diaphragm 8 without substantial loss. Thus, the coupling member 17 can be prevented from undergoing mechanical destruction without undermining the sound pressure characteristics and the sound quality of the loudspeaker 3000 .

The coupling member 17 composed of the support members 16 A and the inner and outer annular members 14 and 15 may be formed of a resin or metal material as an integral piece. The outer annular member 15 and the diaphragm 8 may be formed as an integral piece. The coupling member 17 and the diaphragm 8 may be formed as an integral piece. When such elements are formed as integral pieces, whereby the number of component parts can be reduced, the production process is facilitated and the product cost reduced.

The loudspeaker 3000 shown in FIG. 13 is an internal type magnetic circuit, i.e., the magnet 1 is affixed to a lower portion of the center pole 2 . Alternatively, as in a loudspeaker 3001 shown in FIG. 14 , a magnet 1 ′ may be provided around the outer periphery of a center pole 2 ′, and a plurality of slits 11 ′ may be provided in both a magnet 1 ′ and a yoke 3 ′ to compose an external type magnetic circuit. The center pole 2 ′ and the bottom plate 23 ′ may be formed as an integral piece.

EXAMPLE 4

FIG. 15 is a cross-sectional view illustrating a loudspeaker 4000 according to Example 4 of the present invention. FIG. 16 is a plan view showing a coupling member 17 A and a thin plate 18 of the loudspeaker 4000 , as seen from the bottom side of the magnetic circuit of the loudspeaker 4000 . The cross-sectional view of FIG. 15 is taken at line D-O-D in FIG. 16 .

The loudspeaker 4000 includes the coupling member 17 A. The coupling member 17 A has support members 16 B, which are inserted into slits 11 provided in a yoke 3 , and inner and outer annular members 14 A and 15 A. The support members 16 B are interposed between the inner and outer annular members 14 A and 15 A. A voice coil bobbin 13 is affixed to the inner annular member 14 A, whereas a diaphragm 8 and dampers 10 are affixed to the outer annular member 15 A. As is the case with the support members 16 A in Example 3, the support members 16 B have a double-stepped shape. The support members 16 B are connected at their upper ends by means of the thin plate 18 . A bottom face 9 A of the voice coil 9 is located below a bottom face 21 A of the outer annular member 15 A. Otherwise, the loudspeaker 4000 has the same structure as that of the loudspeaker 3000 .

The coupling member 17 A has the same function as that of the coupling member 17 in the loudspeaker 3000 according to Example 3. The operation and effects provided by the loudspeaker 4000 are similar to those of the loudspeaker 3000 .

In addition, the thin plate 18 , which covers the upper face of the slits 11 and the upper face of the yoke 3 A, prevents dust from gathering at the slits 11 and the magnetic gap 4 . By designing the thin plate 18 so as to resonate or vibrate in a high-frequency region in the neighborhood of, e.g., 10 kHz, it becomes possible to provide compensation for the high-frequency characteristics of the loudspeaker 4000 . The thin plate 18 further provides reinforcement effects for the coupling member 17 A.

FIGS. 17 and 18 are partial cross-sectional views illustrating modifications of the loudspeaker 4000 having variants 17 B and 17 C, respectively, of the coupling member 17 A according to Example 4 of the present invention.

The coupling member 17 B shown in FIG. 17 includes support members 16 C and an annular member 15 A. The coupling member 17 B differs from the coupling member 17 A in that the inner annular member 14 A is omitted, and the voice coil bobbin 13 is affixed to the support members 16 C. Since the mass of the coupling member 17 B is reduced by the mass of the inner annular member 14 A, the vibration performance of the loudspeaker 4000 can be enhanced.

The coupling member 17 C shown in FIG. 18 includes support members 16 D and an annular member 14 A. The coupling member 17 C differs from the coupling member 17 A in that the annular member 15 A is omitted. Since the mass of the coupling member 17 C is reduced by the mass of the annular member 15 A, the vibration performance of the loudspeaker 4000 can be enhanced.

FIG. 19 is a plan view illustrating a variant of the thin plate 18 provided on the upper face of the coupling member 17 A according to Example 4 of the present invention. As shown in FIG. 19 , thin plates 18 C provide partial coupling between the upper faces of the support members 16 B. By adjusting the number of such thin plates 18 C, it is possible to adjust the total mass of the coupling member 17 A and the thin plates 18 C.

FIGS. 20 and 21 are partial cross-sectional views illustrating modifications of the loudspeaker 4000 having variants 18 D and 18 E, respectively, of the thin plate 18 according to Example 4 of the present invention.

The thin plate 18 D shown in FIG. 20 covers the entire coupling member 17 A. A voice coil bobbin 13 D and a cover 24 D may have, as shown, their size adapted to the thin plate 18 D. Since the thin plate 18 D covers the entire coupling member 17 A, the magnetic circuit of the loudspeaker 4000 is protected from dust, and the high-frequency characteristics of the loudspeaker 4000 can be adjusted. In this case, the cover 24 D may be omitted.

The cross section of the thin plate 18 E shown in FIG. 21 presents an arc shape. Through such modification of the cross-sectional shape of the thin plate 18 E, it becomes possible to adjust the high-frequency characteristics of the loudspeaker 4000 . A coupling member 17 F, as one variant of the coupling member 17 A, includes support members 16 G and inner and outer annular members 14 E and 15 E which are adapted to the arc shape of the thin plate 18 E.

A coupling member 17 N shown in FIG. 22 , which is one variant of the coupling member 17 A, is such that an annular member 15 M located at the outer periphery of the coupling member 17 N presents an L-shaped cross section. Such an annular member 15 M has a more enhanced mechanical strength than that of the annular member 15 A. FIG. 22 is a partial cross-sectional view illustrating a modification of the loudspeaker 4000 . Since the diaphragm 8 or the dampers 10 can be adhered to the convex underpart of the L-shaped annular member 15 M, the production process can be facilitated, and the adhesion strength of the diaphragm 8 and the dampers 10 to the coupling member 17 N can be enhanced. As a result, the loudspeaker 4000 is made more mechanically durable.

Any of the coupling members 17 A, 17 B, 17 C, 17 F, and 17 N may be formed as a single integral piece. Any of the coupling members 17 A, 17 B, 17 C, 17 F, and 17 N, and a corresponding one of the thin plates 18 , 18 C and 18 E, may be formed as an integral piece using a resin or metal material, etc., or as an assembly of elements composed of different materials.

Any of the annular members 15 A, 15 E and 15 M and the diaphragm 8 may be formed as an integral piece. Any of the coupling members 17 A, 17 B, 17 C, 17 F and 17 N and the diaphragm 8 may be formed as an integral piece.

Any one of the various structures described above may be selected as appropriate at the time of production, while paying attention to factors such as ease of production, mass, reinforcement effects, and the high-frequency characteristics adjustments of the loudspeaker 4000 .

The loudspeaker 4000 shown in FIG. 16 is an internal type magnetic circuit, i.e., the magnet 1 is affixed to a lower portion of the center pole 2 . Alternatively, as in a loudspeaker 4001 shown in FIG. 23 , a magnet 1 ′ may be provided around the outer periphery of a center pole 2 ′, and a plurality of slits 11 ′ may be provided in both a magnet 1 ′ and a yoke 3 ′ to compose an external type magnetic circuit.

EXAMPLE 5

FIG. 24 is a cross-sectional view illustrating a loudspeaker 5000 according to Example 5 of the present invention. FIG. 25 is a plan view showing a coupling member 17 G and thin plates 18 and 19 of-the loudspeaker 5000 . The cross-sectional view of FIG. 24 is taken at line E-O-E in FIG. 25 .

The loudspeaker 5000 includes the coupling member 17 G. The coupling member 17 G has support members 16 H, which are inserted into slits 11 provided in a yoke 3 , and inner and outer annular members 14 A and 15 A. The support members 16 H are interposed between the inner and outer annular members 14 A and 15 A. A voice coil bobbin 13 is affixed to the inner annular member 14 A, whereas a diaphragm 8 A and dampers 10 are affixed to the outer annular member 15 A. The support members 16 H have a rectangular cross section for ease of molding. The support members 16 H are connected at their upper ends by means of the thin plate 18 . In addition, the thin plates 19 are attached to the outer periphery of the outer annular member 15 A, thereby reinforcing the outer annular member 15 A. The illustrated diaphragm 8 A has a shape which would be left after omitting any portion overlapping between the thin plates 19 and the diaphragm 8 A. Alternatively, the diaphragm 8 may be employed instead of the diaphragm 8 A, on the proviso that the diaphragm 8 and the thin plates 19 are not provided in an overlapping relationship with each other. Otherwise, the loudspeaker 5000 has the same structure as that of the loudspeaker 4000 . A bottom face 9 A of the voice coil 9 is located below a bottom face 21 A of the outer annular member 15 A.

The coupling member 17 G has the same function as that of the coupling member 17 A in the loudspeaker 4000 according to Example 4. The support members 16 H may have a stepped shape, as is the case with the support members 16 B shown in FIG. 28 .

The operation and effects provided by the loudspeaker 5000 are similar to those of the loudspeaker 4000 according to Example 4.

In addition, the thin plates 19 affixed to the outer periphery of the outer annular member 15 A serve to enhance the reinforcement effects for the outer annular member 15 A, or the coupling member 17 G.

Although the height of the thin plates 19 along the direction of vibration is shown to extend up to the plane on which the bottom faces of the support members 16 H are located in FIG. 24 , the thin plates 19 may be further elongated as shown in FIG. 26 for enhanced reinforcement effects. FIG. 26 is a partial cross-sectional view illustrating a modification of the loudspeaker 5000 .

Furthermore, as shown in FIG. 27 , the support members 16 H and the thin plates 19 do not need to be aligned on the same lines along radial directions. The number of thin plates 19 and the number of support members 16 H do not need to be equal.

The aforementioned modification may be selected as appropriate at the time of production, while paying attention to factors such as reinforcement effects, mass, and ease of production of the loudspeaker 5000 .

The loudspeaker 5000 shown in FIG. 24 is an internal type magnetic circuit, i.e., the magnet 1 is affixed to a lower portion of the center pole 2 . Alternatively, as in a loudspeaker 5001 shown in FIG. 29 , a magnet 1 ′ may be provided around the outer periphery of a center pole 2 ′, and a plurality of slits 11 ′ may be provided in both a magnet 1 ′ and a yoke 3 ′ to compose an external type magnetic circuit.

Alternatively, the thin plates 19 may be provided at the inner periphery of the outer annular member 15 A. Such modifications are illustrated in FIGS. 30 and 31 . FIG. 30 is a bottom view of the coupling member 17 G. FIG. 31 is a partial cross-sectional view of a modified loudspeaker 5000 . As shown in FIG. 30 , at the inner periphery of the outer annular member 15 A, thin plates 22 are provided as reinforcement elements, which serve to enhance the reinforcement effects for the outer annular member 15 A or the coupling member 17 G. By placing the reinforcement elements 22 in the neighborhood of the support members 16 H on the inner periphery of the outer annular member 15 A as shown in FIG. 30 , particularly strong reinforcement effects are provided for portions of the coupling member 17 G present between the respective support members 16 H. Thus, such reinforcement elements 22 may be effectively employed in the case where the support members 16 H alone cannot provide adequate reinforcement. The support members 16 H may have a stepped shape, as is the case with the support members 16 B shown in FIG. 28 . FIG. 28 is a partial cross-sectional illustrating a modified loudspeaker 5000 .

In the case where the thin plates 19 are provided at the outer periphery of the outer annular member 15 A (as shown in FIG. 25 ), it is necessary to ensure that the diaphragm 8 and the dampers 10 are adapted so as not to interfere with such thin plates 19 . On the other hand, the thin plates 22 provided at the inner periphery of the outer annular member 15 A (as shown in FIG. 30 ), which replace the thin plates 19 , facilitate the attachment of the diaphragm 8 and/or the dampers 10 to the outer annular member 15 A, thereby facilitating the production process, without undermining the reinforcement effects.

Alternatively, the thin plates 22 may be provided on only one side of each support members 16 H as shown in FIG. 32 , or in a random deployment as shown in FIG. 33 . Such arrangements will help to disperse a resonance frequency distribution of the coupling member 17 G, so as to minimize any unfavorable effects on the loudspeaker characteristics that are associated with a single resonance frequency.

It will be appreciated that, the support members 16 H in FIGS. 24 , 26 , 29 , and 31 , which are not illustrated as being inserted in the slits 11 or 11 ′, are to be inserted in the slits 11 or 11 ′ when driving the voice coil 9 .

EXAMPLE 6

FIG. 34 is a cross-sectional view illustrating a loudspeaker 6000 according to Example 6 of the present invention. FIG. 35 is a plan view showing a coupling member 7 G inserted into slits 11 of a yoke 3 of the loudspeaker 6000 . FIG. 34 is a cross-sectional view of FIG. 35 taken at line F-O-F in FIG. 35 .

FIG. 36 is a perspective view showing a shaped thin plate 7 G′, from which the coupling member 7 G is to be formed. The coupling member 7 G, which can be obtained by folding the thin plate 7 G′ into a corrugated and annular shape, couples a diaphragm 8 to a voice coil bobbin 13 . Regions 5 G which extend in parallel to the radial direction of the coupling member 7 G are inserted into the slits 11 formed in the yoke 3 .

The coupling member 7 G can be obtained by winding a thin plate, e.g., the thin plate 7 G′, around the outer periphery the voice coil bobbin 13 or a voice coil 9 . A diaphragm 8 and dampers 10 are affixed to the outer periphery of the coupling member 7 G.

The coupling member 7 G, which can be formed by folding a single plate-like piece of metal or resin, is easy to process and admits of high productivity. Since a relatively large adhesion area exists between the diaphragm 8 and the dampers 10 , a good adhesion strength results. Consequently, problems such as failure of the driving force from the voice coil 9 to be transmitted to the diaphragm 8 or peeling of the diaphragm 8 from the coupling member 7 G associated with the diaphragm 8 moving with a large amplitude are prevented.

Since the width of the slits 11 can be reduced in accordance with the thickness of the coupling member 7 G, the yoke 3 can have an increased volume, so that the magnetic flux density in the magnetic gap 4 can be increased, whereby the driving force can be enhanced.

FIG. 35 illustrates the coupling member 7 G being coupled to the diaphragm 8 and the dampers 10 at four positions around its outer periphery, any number of such positions may be provided for ease of production and/or adjustment of the adhesion area.

The yoke 3 and the bottom plate 23 may be formed as an integral piece.

The illustrated loudspeaker 6000 is an internal type magnetic circuit, i.e., the magnet 1 is located inside the yoke 3 . Alternatively, as described with respect to Examples 1 to 5, a magnet 1 ′ may be provided around the outer periphery of a center pole 2 ′, and a plurality of slits 11 ′ may be provided in both a magnet 1 ′ and a yoke 3 ′ to compose an external type magnetic circuit.

As in the plan view of FIG. 38 , the magnetic circuit of the loudspeaker 6000 may be formed in a polygonal configuration. In this case, the center pole 2 of the loudspeaker 6000 is replaced by a center pole 202 ; the voice coil bobbin 13 is replaced by a voice coil bobbin 213 ; the coupling member 7 G is replaced by a coupling member 7 H; and the yoke 3 is replaced by a yoke 203 . The yoke 203 has slits 211 formed therein. Thus, a polygonal magnetic gap 204 is formed in the structure shown in FIG. 38 . Reference numeral 203 A denotes an upper face of the yoke 203 . The coupling member 7 H may be molded into a shape which is in accordance with the polygonal magnetic circuit. The loudspeaker 6000 may be formed in any configuration that allows for easy production.

FIG. 37 is a cross-sectional view illustrating a loudspeaker 6100 including a voice coil 9 provided at the inner periphery of a coupling member 7 G. This structure, which allows a voice coil bobbin to omitted, makes for a reduced vibrating system mass, and enhanced performance of the loudspeaker 6100 . Moreover, since a thin plate of the coupling member 7 G is directly coupled to the voice coil 9 , the voice coil 9 can be cooled more effectively. As a result, a withstand input level of the loudspeaker 6100 can be improved.

Thus, according to the present invention, a single type of coupling member can always be used for various types of voice coils having different wire diameters, which result in different voice coil outer diameters. This presents the advantages of lower production cost and ease of storage and management of component parts. Since a coupling member having a small mass and adequate strength is provided while allowing for a sufficient vibration amplitude, a loudspeaker which has a reduced profile, and in which the coupling member is prevented from undergoing mechanical destruction, can be provided.

Various other modifications will be apparent to and can be readily made by those skilled in the art without departing from the scope and spirit of this invention. Accordingly, it is not intended that the scope of the claims appended hereto be limited to the description as set forth herein, but rather that the claims be broadly construed.

Claims

1. A loudspeaker comprising:a bottom plate; a center pole provided upwardly from the bottom plate; a yoke surrounding the center pole and having a plurality of slits; a magnet for providing a magnetic flux for the center pole and the yoke; a coil provided between the center pole and the yoke; a first annular member for supporting the coil; a plurality of support members for supporting the first annular member, the plurality of support members being inserted into the plurality of slits; and a diaphragm supported by the plurality of support members, wherein upper faces of the plurality of support members gradually decrease in height in a direction away from the first annular member, and wherein a lower face of the coil is located below a position at which the diaphragm is supported by the plurality of support members.

2. A loudspeaker according to claim 1, wherein the lower face of the coil is located below lower faces of the plurality of support members.

3. A loudspeaker according to claim 1, wherein the coil is provided at an outer periphery of the first annular member.

4. A loudspeaker according to claim 1, further comprising a plurality of dampers for supporting the plurality of support members.

5. A loudspeaker according to claim 4, further comprising a third annular member provided between the plurality of support members and the plurality of dampers, wherein the plurality of dampers support the plurality of support members via the third annular member.

6. A loudspeaker according to claim 5, wherein the plurality of support members and the third annular member are formed as an integral piece.

7. A loudspeaker according to claim 5, further comprising a second annular member provided between the plurality of support members and the first annular member, wherein the plurality of support members support the first annular member via the second annular member.

8. A loudspeaker according to claim 1, wherein the plurality of support members each have a plate-like shape.

9. A loudspeaker according to claim 1, further comprising a second annular member provided between the plurality of support members and the first annular member, wherein the plurality of support members support the first annular member via the second annular member.

10. A loudspeaker according to claim 9, wherein the plurality of support members and the second annular member are formed as an integral piece.

11. A loudspeaker according to claim 1, wherein the plurality of support members and the first annular member are formed as an integral piece.

12. A loudspeaker according to claim 1, further comprising a third annular member provided between the plurality of support members and the diaphragm, wherein the plurality of support members support the diaphragm via the third annular member.

13. A loudspeaker according to claim 12, wherein the plurality of support members and the third annular member are formed as an integral piece.

14. A loudspeaker according to claim 12, further comprising a second annular member provided between the plurality of support members and the first annular member, wherein the plurality of support members support the first annular member via the second annular member.

15. A loudspeaker according to claim 1, wherein the magnet is provided between the bottom plate and the center pole.

16. A loudspeaker according to claim 1, wherein the bottom plate and the yoke are formed as an integral piece.

17. A loudspeaker according to claim 1, wherein the magnet surrounds the center pole.

18. A loudspeaker according to claim 17, wherein:the magnet has a plurality of slits; and the plurality of slits of the magnet are disposed so as to be aligned with the plurality of slits of the yoke.

19. A loudspeaker according to claim 1, wherein the bottom plate and the center pole are formed as an integral piece.

20. A loudspeaker according to claim 1, wherein:the first annular member is supported at a first end of each of the plurality of support members, and the diaphragm is supported at a second end of each of the plurality of support members; and a lower face of each of the plurality of support members has a stepped configuration such that the lower face is lower at the second end than at the first end.

21. A loudspeaker according to claim 1, further comprising a cover provided so as to cover an upper face of the center pole.

22. A loudspeaker according to claim 21, wherein the cover and the first annular member are formed as an integral piece.

23. A loudspeaker comprising:a bottom plate; a center pole provided upwardly from the bottom plate; a yoke surrounding the center pole and having a plurality of slits; a magnet for providing a magnetic flux for the center pole and the yoke; a coil provided between the center pole and the yoke; a first annular member for supporting the coil; a coupling member comprising a plate material folded into an annular shape having a plurality of protruding portions, the coupling member supporting the first annular member, wherein one of the plurality of protruding portions is inserted into two of the plurality of slits; and a diaphragm supported by the coupling member.

24. A loudspeaker according to claim 23, further comprising a plurality of dampers for supporting the coupling member.

25. A loudspeaker according to claim 23, further comprising a cover provided so as to cover an upper face of the center pole.

26. A loudspeaker according to claim 25, wherein the cover and the first annular member are formed as an integral piece.

27. A loudspeaker comprising:a bottom plate; a center pole provided upwardly from the bottom plate; a yoke surrounding the center pole and having a plurality of slits; a magnet for providing a magnetic flux for the center pole and the yoke; a coil provided between the center pole and the yoke; a coupling member comprising a plate material folded into an annular shape having a plurality of protruding portions, the coupling member supporting the coil, wherein one of the plurality of protruding portions is inserted into two of the plurality of slits; and a diaphragm supported by the coupling member.

28. A loudspeaker according to claim 27, further comprising a plurality of dampers for supporting the coupling member.

29. A loudspeaker comprising:a bottom plate; a center pole provided upwardly from the bottom plate; a yoke surrounding the center pole and having a plurality of slits; a magnet for providing a magnetic flux for the center pole and the yoke; a coil provided between the center pole and the yoke; a first annular member for supporting the coil; a plurality of support members, each having a first end and a second end, for supporting the first annular member at the first ends, the plurality of support members being inserted into the plurality of slits; and a diaphragm supported by the plurality of support members at the second ends, wherein a lower face of each of the plurality of support members has a stepped configuration such that the lower face is lower at the second end than at the first end, and the diaphragm supported by the plurality of support members at the second ends is supported at a position below the lower face, at the first end, of each of the plurality of support members.

30. A loudspeaker according to claim 29, wherein the coil is provided at an outer periphery of the first annular member.

31. A loudspeaker according to claim 29, further comprising a plurality of dampers for supporting the plurality of support members.

32. A loudspeaker according to claim 31, further comprising a third annular member provided between the plurality of support members and the plurality of dampers, wherein the plurality of dampers support the plurality of support members via the third annular member.

33. A loudspeaker according to claim 32, wherein the plurality of support members and the third annular member are formed as an integral piece.

34. A loudspeaker according to claim 32, further comprising a second annular member provided between the plurality of support members and the first annular member, wherein the plurality of support members are interposed between the second annular member and the third annular member.

35. A loudspeaker according to claim 29, further comprising a second annular member provided between the plurality of support members and the first annular member, wherein the plurality of support members support the first annular member via the second annular member.

36. A loudspeaker according to claim 35, wherein the plurality of support members and the second annular member are formed as an integral piece.

37. A loudspeaker according to claim 29, wherein the plurality of support members and the first annular member are formed as an integral piece.

38. A loudspeaker according to claim 29, further comprising a third annular member provided between the plurality of support members and the diaphragm, wherein the plurality of support members support the diaphragm via the third annular member.

39. A loudspeaker according to claim 38, wherein the plurality of support members and the third annular member are formed as an integral piece.

40. A loudspeaker according to claim 38, further comprising a second annular member provided between the plurality of support members and the first annular member, wherein the plurality of support members are interposed between the second annular member and the third annular member.

41. A loudspeaker according to claim 29, wherein the magnet is provided between the bottom plate and the center pole.

42. A loudspeaker according to claim 29, wherein the bottom plate and the yoke are formed as an integral piece.

43. A loudspeaker according to claim 29, wherein the magnet surrounds the center pole.

44. A loudspeaker according to claim 43, wherein:the magnet has a plurality of slits; and the plurality of slits of the magnet are disposed so as to be aligned with the plurality of slits of the yoke.

45. A loudspeaker according to claim 29, wherein the bottom plate and the center pole are formed as an integral piece.

46. A loudspeaker according to claim 29, further comprising a thin plate for interconnecting upper faces of at least two of the plurality of support members.

47. A loudspeaker according to claim 29, wherein the first end of each of the plurality of support members has a first height-wise dimension, a first width-wise dimension and a first length-wise dimension, and the second end of each of the plurality of support members has a second height-wise dimension, a second width-wise dimension, and a second length-wise dimension, wherein the second height-wise dimension is greater than the first height-wise dimension.

48. A loudspeaker according to claim 29, further comprising a cover provided so as to cover an upper face of the center pole.

49. A loudspeaker according to claim 48, wherein the cover and the first annular member are formed as an integral piece.

50. A loudspeaker comprising:a bottom plate; a center pole provided upwardly from the bottom plate; a yoke surrounding the center pole and having a plurality of slits; a magnet for providing a magnetic flux for the center pole and the yoke; a coil provided between the center pole and the yoke; a first annular member for supporting the coil; a plurality of support members for supporting the first annular member, the plurality of support members being inserted into the plurality of slits; a diaphragm supported by the plurality of support members; and a second annular member provided between the plurality of support members and the diaphragm, wherein the plurality of support members support the diaphragm via the second annular member, and wherein a plurality of thin plates for reinforcing the second annular member are provided at at least one of an inner periphery and an outer periphery of the second annular member.

51. A loudspeaker according to claim 50, wherein each of the plurality of support members has a constant dimension in a direction of vibration of the diaphragm.

52. A loudspeaker according to claim 50, wherein the second annular member and the plurality of thin plates are formed as an integral piece.

53. A loudspeaker according to claim 50, further comprising a third annular member provided between the plurality of support members and the first annular member, wherein the plurality of support members are interposed between the second annular member and the third annular member.

54. A loudspeaker according to claim 50, further comprising a thin plate for interconnecting upper faces of at least two of the plurality of support members.

55. A loudspeaker according to claim 50, wherein:the first annular member is supported at a first end of each of the plurality of support members, and the diaphragm is supported at a second end of each of the plurality of support members; and a lower face of each of the plurality of support members has a stepped configuration such that the lower face is lower at the second end than at the first end.

56. A loudspeaker according to claim 55, wherein the second end of each of the plurality of support members has height-wise dimension greater than a height-wise dimension of the first end of the support member.

57. A loudspeaker according to claim 50, wherein:the plurality of thin plates are provided at an outer periphery of the second annular member; the number of thin plates is equal to the number of support members; and the plurality of thin plates are positioned on extensions of the plurality of support members along a radial direction of the first annular member.

58. A loudspeaker according to claim 50, wherein:the plurality of thin plates are provided at an inner periphery of the second annular member; and at least one of the plurality of thin plates is provided in closer proximity to one of the plurality of support members than to others of the plurality of thin plates.

59. A loudspeaker according to claim 50, wherein a lower face of the coil is located below lower faces of the plurality of support members.

60. A loudspeaker according to claim 50, wherein the coil is provided at an outer periphery of the first annular member.

61. A loudspeaker according to claim 50, further comprising a cover provided so as to cover an upper face of the center pole.

62. A loudspeaker according to claim 61, wherein the cover and the first annular member are formed as an integral piece.