This application claims priority to European application Serial No. 21200094.7 filed Sep. 30, 2021, the disclosure of which is hereby incorporated in its entirety by reference herein.
The present application relates to the field of loudspeakers, in particular to the field of so-called dynamic loudspeakers with a moving voice coil.
Loudspeakers are widely used in various areas, for example, in consumer products like radios, television sets, audio players, computers, mobile phones and electronic musical instruments, and commercial applications, for example sound reinforcement in theatres, concert halls, and public address systems. Furthermore, in vehicles, for example planes, ships and cars, loudspeakers are widely used.
A loudspeaker may comprise a magnet, in particular a permanent magnet, a voice coil arranged in a magnetic field provided by the magnet, a diaphragm (also called membrane) coupled to the voice coil and elastically coupled via a suspension (also called surround) to a frame of the loudspeaker. For example, the voice coil may be a coil of wire capable of moving axially in a cylindrical gap containing a concentrated magnetic field produced by the permanent magnet. When an alternating electrical current of for example an electrical audio signal is applied to the voice coil, the voice coil is forced to move back and force due to the Faraday's law of induction, which causes the membrane attached to the voice coil to move back and forth, pushing on the air to create sound waves. The combination of magnet and voice coil is also called drive unit or electromagnetic motor system. Arrangement and properties of the magnet and voice coil may affect characteristics of a loudspeaker. Characteristics of a loudspeaker may relate to efficiency, i.e., the sound power output divided by the electrical power input, sensitivity, i.e., the sound pressure level at, for example, 1 W electrical input measured at 1 meter, linearity or frequency response, maximum acoustic output power, size and weight. Characteristics may be different for different frequencies, for example, small loudspeakers may have lower efficiency at low frequencies than large loudspeakers.
In particular, in vehicles, a plurality of loudspeakers may be arranged at different locations to provide adequate sound output for each occupant. For example, loudspeakers may be arranged in the dashboard, doors, the ceiling, seats and headrests. A full-spectrum audio output may require large installation space, in particular the output of low bass frequencies may require large loudspeakers and large volumes. However, installation space may be sparse, in particular, e.g., in headrests.
In view of the above, there is a need in the art to improve at least some of the above characteristics of a loudspeaker. For example, there is a need for compact sized loudspeakers providing high efficiency, in particular, at low frequencies.
According to the present invention, a loudspeaker as defined in the independent claim is provided. The dependent claims define embodiments of the invention.
According to various examples, a loudspeaker comprises a first diaphragm and a second diaphragm. The first diaphragm is arranged spaced apart from the second diaphragm. The loudspeaker comprises furthermore a first voice coil coupled to the first diaphragm, a second voice coil coupled to the second diaphragm, and a magnet assembly. The magnet assembly comprises a magnet, a magnetic piece and a spacer of non-magnetic material connecting the magnet and the magnetic piece such that a gap is provided between the magnet and the magnetic piece. The first voice coil is arranged at a first end of the gap and the second voice coil is arranged at a second end of the gap opposite the first end of the gap.
For example, the magnet may have a right hollow cylindrical shape and the magnetic piece may have also right hollow cylindrical shape. The magnet may have a ring-shaped cross section. The magnetic piece may also have a ring-shaped cross section. The magnetic piece may be smaller than the magnet such that it can be inserted into the hollow space of the magnet. In other examples, the magnetic piece may be larger than the magnet such that the magnet can be inserted into the hollow space of the magnetic piece. The gap between the magnet and the magnetic piece may have a right hollow cylindrical shape. In some examples, the gap may have a ring-shaped cross section. The magnet, the magnetic piece and thus the gap may have any other appropriate shape, for example a right hollow cylindrical shape with a cross section having an inner and/or outer circumference in the shape of a polygon, an ellipse or a combination of straight and/or curved sections.
A width of the gap may relate to the distance between the magnet and the magnetic piece. The spacer may determine the width of the gap. The spacer may occupy a part of the gap. However, in particular, the ends of the gap may not be occupied by the spacer thus providing at each end a corresponding air gap for receiving the first voice coil and the second voice coil, respectively.
The first voice coil may be configured and arranged such that it enters from the first end of the gap into the air gap. The first end of the gap may be a base of the right hollow cylindrical shape. The second voice coil may be configured and arranged such that the second voice coil enters from the opposite second end or base of the gap into the air gap. The air gaps may have a width of a few millimeters, for example, in a range of 1 to 5 millimeters.
The non-magnetic spacer may be arranged at a center along a height of the gap. The non-magnetic spacer may define the gap width and assuring a fixed arrangement of the magnet with respect to the magnetic piece. The height of the gap may be in a range of a few millimeters to a few centimeters, for example, in a range of 10 to 50 millimeters.
The magnet may be made of a magnetic material, i.e., the magnet may be a permanent magnet. The magnet may have a first magnetic polarity at the first end of the gap and a second magnetic polarity at the second end of the gap. In other words, the magnet may have a first magnetic polarity at a first end or base of the magnet and a second magnetic polarity at a second opposing end or base of the magnet. The first magnetic polarity may be different from the second magnetic polarity. For example, the first magnetic polarity may be a magnetic north pole and the second magnetic polarity may be a magnetic south pole, or vice versa.
The magnetic material of the magnetic piece may comprise any ferromagnetic material, for example iron, a cobalt, nickel, or a combination thereof.
The non-magnetic material of the spacer may comprise for example plastics. However, the non-magnetic material may comprise any other paramagnetic, diamagnetic or antiferromagnetic material. The non-magnetic material may comprise a combination of non-magnetic materials, for example plastics, resin, paper, glass fibers, carbon fibers and so on. The spacer may be coupled to the magnet and the magnetic piece by any appropriate mounting technology, for example gluing or press fitting.
The first diaphragm may be arranged proximate to the first end of the gap and the second diaphragm may be arranged proximate to the second end of the gap such that the first diaphragm and the second diaphragm are arranged at opposite sides of the gap. At least within the gap of the magnet assembly a first magnetic field is provided at the first end of the gap and a second magnetic field is provided at the second end of the gap due to the arrangement of the magnet and the magnetic piece. Thus, two voice coils in connection with two diaphragms may be driven in corresponding first and second magnetic fields, wherein these first and second magnetic fields are created by a single magnet assembly, comprising in particular a single magnet only. Thus, the loudspeaker may have a compact and light weight design and may require small installation space while providing high efficiency and high-power output due to the two driven diaphragms.
The magnet assembly may comprise at least one hollow cylindrical (washer-shaped) pole piece. In particular, the magnet assembly may comprise two pole pieces. For example, a first pole piece may be arranged at the first end of the gap, and a second pole piece may be arranged at the second end of the gap. Each pole piece may be made of magnetic material, for example, iron. Each pole piece may be coupled to the magnet. For example, the magnet may be a single ring magnet arranged coaxially between the first and second pole pieces.
In various examples, an outer diameter of the magnetic piece is smaller than an inner diameter of the magnet. In some examples, a height of the magnetic piece may be larger than the height of the magnet, for example, the height of the magnetic piece may correspond essentially to the height of the magnet plus the height of the first pole piece and the height of the second pole piece. In other examples, the height of the magnetic piece may be essentially the same as a height of the magnet. The magnetic piece may be arranged within the magnet with the spacer arranged between the magnetic piece and the magnet. The spacer may have at least partially a smaller height than the magnetic piece and the magnet. The spacer may be arranged at the center in the height direction of the magnetic piece and/or magnet. The spacer may have at least partially an annular shape in cross section. An inner surface of the spacer may be mounted at an outer surface of the magnetic piece, for example, by gluing or press fitting. An inner surface of the magnet may be mounted at an outer surface of the spacer, for example, by gluing or press fitting. As a result, the gap between the magnet and the magnetic piece is at least partially filled with the spacer, wherein at least the ends of the gap are not filled with the spacer to accommodate the voice coils. However, the voice coils may be configured and arranged such that the voice coils do not contact the magnetic piece and the magnet and are movable within the gap in the height direction of the gap upon a magnetic force induced by a driving current through the corresponding voice coil and the magnetic field within the gap. Arranging the magnet outside the magnetic piece reduces restrictions on the form and size of the magnet thus allowing the use of powerful magnets and appropriate magnet designs.
In further examples, an inner diameter of the magnetic piece is larger than an outer diameter of the magnet. In some examples, a height of the magnetic piece may be larger than the height of the magnet, for example the height of the magnetic piece may correspond essentially to the height of the magnet plus the height of the first pole piece and the height of the second pole piece. In other examples, the height of the magnetic piece may be essentially the same as a height of the magnet. The magnet may be arranged within the magnetic piece with the spacer arranged between the magnetic piece and the magnet. The spacer may have at least partially a smaller height than the magnetic piece and the magnet. The spacer may be arranged at the center in the height direction of the magnetic piece and/or magnet. The spacer may have at least partially an annular shape. An inner surface of the spacer may be mounted at an outer surface of the magnet, for example by gluing or press fitting. An inner surface of the magnetic piece may be mounted at an outer surface of the spacer, for example, by gluing or press fitting. As a result, the gap between the magnet and the magnetic piece is at least partially filled with the spacer, wherein at least the ends of the gap are not filled with the spacer to accommodate the voice coils.
For example, the first voice coil is arranged at least partially inside the gap at one end of the gap, and the second voice coil is arranged at least partially inside the gap at another opposite end of the gap. The voice coils may be configured and arranged such that the voice coils do not contact the magnetic piece and the magnet and are movable within the gap in the height direction of the gap upon a magnetic force induced by a driving current through the corresponding voice coil and the magnetic field within the gap. Arranging the magnet inside the magnetic piece may reduce the size of the magnet assembly thus allowing a compact design of the loudspeaker.
According to various examples, the magnet comprises a ring magnet with an axial magnetization, i.e., the magnet may have a right hollow cylindrical shape with a ring-shaped cross section. However, the magnet may have any other shape which may be rotationally symmetrical or non-rotationally symmetrical, for example an ellipsoid shape, a polygon shape, a curved shape, or a combination of straight and curved sections. A shape of an inner surface of the magnet may have the same shape as an outer surface of the magnet or the inner surface of the magnet and the outer surface and of the magnet may have different shapes, for example, the inner surface may have a circular shape and the outer surface may have a polygonal shape. In any case, the magnetization may be in the height direction, for example along an axis of rotational symmetry. In combination with the magnetic piece, within the gap a magnetic field (e.g., B-field) may extend in a radial direction, at least at the first end and second end of the gap. The magnetic field at the first end of the gap may extend in a direction opposite to a direction of the magnetic field at the second end of the gap. For example, at the first end the magnetic field may be directed in a radially inward direction, and at the second end the magnetic field may be directed in a radially outward direction.
Furthermore, the loudspeaker may comprise a basket or frame coupled to at least one of the magnet and the magnetic piece. The basket may be made of plastics or metal, e.g., aluminum, and may provide supports for mounting the loudspeaker at the place of installation, for example in a door or a headrest of a car.
The diaphragms may be mounted at the basket. For example, the loudspeaker may comprise a first surround coupling an outer circumference of the first diaphragm to the basket, and a second surround coupling an outer circumference of the second diaphragm to the basket. The first surround and second surround may be made of elastic materials, for example rubber or plastics. The basket may support the first diaphragm, the second diaphragm and the magnet assembly in a sandwiched manner with the magnet assembly being arranged between the first diaphragm and the second diaphragm. Thus, a main direction of sound radiation of the first diaphragm and a main direction of sound radiation of the second diaphragm may be oppositely directed. When the loudspeaker is arranged for example in a headrest of a vehicle, an interior can be effectively provided with sound.
In various examples, the first voice coil is coupled to the first diaphragm near or at an outer circumference of the first diaphragm and the second voice coil is coupled to the second diaphragm near or at an outer circumference of the second diaphragm. Arranging and coupling the voice coil at or near an outer circumference of the diaphragm results in a large diameter of the voice coil and a correspondingly large diameter of the gap of the magnet assembly. Large mechanical forces can be generated between the voice coil and the magnetic field in the gap and transferred homogeneously to the diaphragm. Large acoustic output power and high efficiency may be achieved at a compact design.
According to various examples, the loudspeaker comprises an elastic element arranged between the first diaphragm and the second diaphragm. For example, a first end of the elastic element is coupled to a center of the first diaphragm and a second end of the elastic element is coupled to a center of the second diaphragm. The first and second ends of the elastic element may be ends at opposite sides of the elastic element in a longitudinal direction. The elastic element may be configured to exert a counterforce upon compression and/or extension of the elastic element in the longitudinal direction of the elastic element. The elastic element may comprise for example a spring element comprising one or more springs of elastic material, for example, plastics or metal. In other examples, the elastic element may comprise an element made of rubber or foam having a cylindrical shape or bellows shape. The elastic element may support a linear guidance of the diaphragms thus controlling amplitude of the diaphragms and avoiding lateral movement of the diaphragms. Furthermore, the elastic element may support linearity of deflection of the diaphragms in operation.
In various examples of the present application, a coupling of an end of the elastic element to a center of a diaphragm is described. However, such a coupling does not necessarily mean that the elastic element is in contact with the center of the diaphragm. For example, the end of the elastic element may be coupled to the diaphragm in any appropriate way around or near the center of the diaphragm, for example in a symmetric way with respect to an axis of rotational symmetry of the diaphragm such that a force from the elastic element is applied evenly to the surface of the diaphragm. As a result, a deflection movement may preferably evenly performed over a large area along the longitudinal direction.
In some examples, each end of the elastic element may be coupled directly to the corresponding diaphragm. In other examples, a first fixation pad is arranged between the first end of the elastic element and the first diaphragm, in particular the center of the first diaphragm, and a second fixation pad is arranged between the second end of the elastic element and the second diaphragm, in particular the center of the second diaphragm. The fixation pads may enable homogeneous transmission of forces between the elastic element and the first and second diaphragms.
According to various examples, the gap has a rotational symmetry with an axis of rotational symmetry. The first diaphragm may have a rotationally symmetric shape with its axis of rotational symmetry extending coaxially with the axis of rotational symmetry of the gap. Likewise, the second diaphragm may have a rotational symmetric shape with an axis of rotational symmetry of the second diaphragm extending coaxially with the axis of rotational symmetry of the gap. Thus, the first and second diaphragms are aligned and may share the magnetic field provided in the gap by a single magnet.
Furthermore, the first diaphragm may have a dome shape or spherical shape with the base of the dome/spherical shape extending in a first plane perpendicular to the axis of rotational symmetry of the gap. The second diaphragm may also have a dome shape or spherical shape with the base of the dome/spherical shape extending in a second plane perpendicular to the axis of rotational symmetry of the gap. An apex of the dome/spherical shape of the first diaphragm is outside the area between the first and second planes, and an apex of the dome/spherical shape of the second diaphragm is outside the area between the first and second planes. In other words, the height of the dome/spherical shape of the first diaphragm extends in a direction opposite to a direction in which the height of the dome/spherical shape of the second diaphragm extends. As a result, the first and second diaphragms may radiate sound in opposite directions. The gap may extend between and outer circumference of the first diaphragm and an outer circumference of the second diaphragm. Thus, the magnet assembly is at least partially arranged within a volume defined by the first and second diaphragms. This enables a compact design of the loudspeaker and a use of the loudspeaker in confined installation spaces, for example in a headrest of a vehicle.
In various examples, the axes of rotational symmetry of the voice coils, the magnet, the magnetic piece, the gap, the first and second diaphragms and/or the elastic element may be aligned to each other.
It is to be understood that the features mentioned above and those described in detail below may be used not only in the described combinations, but also in other combinations or in isolation without departing from the scope of the invention.
In the following, embodiments of the invention will be described in detail with reference to the accompanying drawings. It is to be understood that the following description of embodiments is not to be taken in a limiting sense. The scope of the invention is not intended to be limited by the embodiments described hereinafter or by the drawings, which are taken to be illustrative only.
The drawings are to be regarded as being schematic representations and elements illustrated in the drawings are not necessarily shown to scale. Rather, the various elements are represented such that their function and general purpose become apparent to a person skilled in the art. Any connection or coupling between functional blocks, components, or other physical or functional units shown in the drawings or described herein may also be implemented by an indirect connection or coupling.
Some examples of the present disclosure generally provide for a plurality of mechanical and electrical components. All references to the components and the functionality provided by each are not intended to be limited to encompassing only what is illustrated and described herein. While particular labels may be assigned to the various components disclosed, such labels are not intended to limit the scope of operation for the components. Such components may be combined with each other and/or separated in any manner based on the particular type of implementation that is desired.
The loudspeaker 100 comprises a magnet assembly 110, a first diaphragm 120, a second diaphragm 130, and a basket 140. The magnet assembly 110, the first diaphragm 120, the second diaphragm 130, and at least parts of the basket 140 may each have a rotationally symmetrical shape with an axis of rotational symmetry aligned to the longitudinal axis 101.
The first diaphragm 120 is arranged spaced apart from the second diaphragm 130. The first diaphragm 120 has a dome shape with an apex of the dome shape directing in an upward direction along the longitudinal axis 101 in
The above-described shape of the first and second diaphragms 120, 130 is an example and the first and second diaphragms 120, 130 may have any other shape, for example a conical shape, a flat disk shape, a spherical shape, a dome shape, a horn shape, a funnel shape or a combination thereof. Each of the first and second diaphragms 120, 130 may be made from one piece or assembled from several pieces, which are made of the same or different materials.
For example, the basket 140 in combination with the first and second diaphragms 120, 130 and the surrounds 122, 132 may form a closed enclosure such that the volume inside the loudspeaker 100 is essentially decoupled from a surrounding. In other examples, the volume inside the loudspeaker 100 may be coupled with surrounding volume, for example via openings in the basket 140.
The magnet assembly 110 is mounted within the basket 140. The magnet assembly 110 comprises a magnet 111, a magnetic piece 112 and a spacer 113. The magnet 111, the magnetic piece 112 and the spacer 113 may each have a rotationally symmetrical shape with an axis of rotational symmetry aligned to the longitudinal axis 101.
The spacer 113 is made of non-magnetic material, for example, a paramagnetic, diamagnetic, or antiferromagnetic material. For example, the spacer 113 may be made of plastics or a non-magnetic metal like aluminum.
The magnet 111 may comprise a permanent magnet comprising ferromagnetic materials, for example iron, nickel, cobalt and/or neodymium. Additionally, the magnet 111 may be provided at each end in the direction of longitudinal axis 101 with a corresponding pole piece, i.e., a first pole piece 114 at an upper end in
The magnetic piece 112 may be made of ferromagnetic material, for example iron, nickel or cobalt, and may have a hollow cylindrical shape with an axis of rotational symmetry aligned to the longitudinal axis 101. As shown in
Due to the ferromagnetic properties of the magnetic piece 112, a magnetic field generated by the magnet 111 is guided in radial direction through the gap 150 and the magnetic piece 112. In detail, a magnetic field 170 (for example B-field) may propagate from the north pole N at the upper end of the magnet 111 (if present, via the first pole piece 114) in a radial direction to the upper end of the magnetic piece 114 which guides the magnetic field 170 in the downward direction within the magnetic piece 114 to the lower end of the magnetic piece 114, where it propagates in a radial direction to the south pole S at the lower end of the magnet 111 (if present, via the second pole piece 115).
Near an outer circumference of the first diaphragm 120 a first voice coil 121 is provided which extends into the gap 150 at the upper end of the magnet assembly 110. The first voice coil 121 comprises a tubular carrier 123 on which a plurality of coil windings 124 are arranged. The carrier 123 may be made of a non-magnetic material, for example paper, aluminum or plastics, like polyimide, for example, Kapton. An inner diameter of the carrier 123 is larger than an outer diameter of the magnetic piece 112. An outer diameter of the coil windings 124 is smaller than an inner diameter of the magnet 111. The voice coil 121 is movable in the direction of the longitudinal axis 101 in the up and down directions in
Likewise, near an outer circumference of the second diaphragm 130, a second voice coil 131 is provided which extends into the gap 150 at the lower end of the magnet assembly 110. The second voice coil 131 comprises a tubular carrier 133 on which a plurality of coil windings 134 are arranged. The carrier 133 may be made of non-magnetic material. An inner diameter of the carrier 133 is larger than an outer diameter of the magnetic piece 112. An outer diameter of the coil windings 134 is smaller than an inner diameter of the magnet 111. The voice coil 131 is movable in the direction of the longitudinal axis 101 in the up and down directions in
As a result, the first and second diaphragms 120 and 130 can be deflected independently by energizing the first and second voice coils 124 and 134. However, only a single magnet assembly 110 is needed which provides a gap 150 with magnetic fields in which both voice coils 124 and 134 may be operated.
For example, in operation of the loudspeaker 100, the diaphragms 120, 130 may be controlled such that they are moving in opposite directions. However, this is only an example and the diaphragms 120, 130 may be controlled independent from each other such that a movement of the first diaphragm 120 is controlled independent from the movement of the second diaphragm 130.
As further shown in
As described above, some of the components of the loudspeaker 100 may have a rotational symmetry with respect to longitudinal axis 101. Therefore, components on the right-hand side in
Instead of the elastic element 160 of loudspeaker 100 shown in
In general, the elastic elements may provide guidance in the direction of the longitudinal axis 101. For example, the elastic elements may inhibit or reduce a deflection of the corresponding diaphragm 120, 130 in the lateral direction, i.e., in a radial direction perpendicular to the longitudinal axis 101. The elastic elements enable deflection in the direction of the longitudinal axis 101 and provide a restoring force to the rest position for the corresponding diaphragm 120, 130.
In other examples, only one elastic element may be provided at each side of the support ring 167, or one elastic element may be provided extending from the first diaphragm 120 to the second diaphragm 130. The elastic element may comprise for example a spring with an inner diameter larger than an outer diameter of the magnetic piece 112, or the elastic element may comprise for example a tubular element or a bellows-shaped hollow element made of rubber or foam with an inner diameter larger than an outer diameter of the magnetic piece 112. The elastic element may surround the magnetic piece 112 in a circumferential direction of the magnetic piece 112. The elastic element may be arranged within the annular space between the magnetic piece 112 and the basket 140 and may contact the first and/or second diaphragms 120, 130 near an outer edge of the first and second diaphragms 120, 130, respectively. An axis of rotational symmetry of the elastic element may be aligned to the longitudinal axis 101.
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21200094 | Sep 2021 | EP | regional |
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Extended European Search Report for Application No. 21200094.7 dated Mar. 23, 2022, 9 pgs. |
Number | Date | Country | |
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20230097602 A1 | Mar 2023 | US |