The present invention generally relates to louver assemblies and systems, and in particular to a louver guard assembly and system with integrated security features.
Conventional louver assemblies include a plurality of angled slats horizontally oriented on a frame. The louver slats are rotatable about an axis such that the louver slats may be opened or closed to admit or limit light or airflow through an opening of a structure, and/or to provide privacy for an interior space of the structure. The frame may be mounted on an interior or exterior surface of the structure and adjacent to the opening such as a window, and the rotation of the louver slats may be manually operated or motorized such that the louver slats open and close together. Manually-operated louver assemblies may be mounted on an interior such that the louver slats are accessible to the user, and motorized or otherwise automatically operated louver assemblies may be mounted on an exterior surface adjacent to the opening.
As louver slats rotate between an open position and a closed position, either the front end or back end of the louver slats may protrude beyond the frame and interfere with the window, thereby limiting operation of the louver assembly. To overcome this, additional clearance is required between the frame and the window. To prevent protruding of louver slats, the frame may be enlarged in depth, however space limitations may prevent deeper frames from being used.
While louver assemblies provide limited additional security and may deter persons from entering through the opening, the slats and the mechanism by which the louver slats operate are relatively fragile and lightweight, at least in part due to the mechanism by which louver assemblies rotate. In applications where security is of concern, security bars may also be installed over the opening, offering substantially greater protection. Conventional security bars include fixed rods mounted to a frame, and the frame may be mounted to the opening. Mounting a louver assembly over security bars presents additional challenges and limitations due to both the additional depth required for stacking the louver assembly over the security bar and due to potential interference between the louver slats and the fixed rods. As a result, users may elect to install only one of the two depending on the application.
Accordingly, there is a need for an improved louver assembly with integrated security bars.
An object of the present invention is to address one or more the above technological problems outlined with respect to the prior art.
Another object of the present invention is to provide a louver system with integrated security bars in a single frame that allows for maneuverability of louvers without interference between the louvers and bars.
As the various exemplary embodiments discussed herein illustrate, the unique and unconventional combination of elements set forth herein overcome the technological challenges posed in louver assemblies that otherwise lack robust security features.
In embodiments, a louver system comprises at least one elongate body comprising a plurality of openings extending along a length of the elongate body; and, at least one louver assembly comprising: a bar having a first end portion and a second end portion; at least one sprocket disposed at the first or second end portion of the bar, the at least one sprocket comprising a plurality of teeth configured to engage with the plurality of openings of the at least one elongate body; a sleeve at least partially disposed over the bar; and a louver disposed on the sleeve; rotation of the at least one louver assembly in a first direction resulting in the louver being placed in an open configuration and displacement of the at least one elongate body in a first linear direction, and rotation of the at least one louver assembly in a second direction resulting in the louver being placed in a closed configuration and displacement of the at least one elongate body in a second linear direction.
In embodiments, the at least one louver assembly comprises a plurality of louver assemblies, one of rotation of the at least one louver assembly in the first direction or displacement of the at least one elongate body in the first linear direction resulting in each respective louver of the plurality of louver assemblies being placed in a corresponding open configuration and one of rotation of the at least one louver assembly in the second direction or displacement of the at least one elongate body in the second linear direction resulting in each louver of the plurality of louvers being placed in a corresponding closed configuration.
In embodiments, the at least one elongate body comprises a first elongate body and a second elongate body each comprising a plurality of openings extending along a length of each respective elongate body.
In embodiments, the at least one sprocket comprises a first sprocket disposed at the first end portion of the bar and a second sprocket disposed at the second end portion of the bar, the first sprocket comprising a plurality of teeth configured to engage with the plurality of openings of the first elongate body and the second sprocket comprising a plurality of teeth configured to engage with the plurality of openings of the second elongate body.
In embodiments, the bar has a first opening at the first end portion and a second opening at the second end portion.
In embodiments, each of the first and second sprockets comprises a central opening, a first counterbore opening disposed at one side of the central opening and a second counterbore opening disposed at an opposite side of the central opening.
In embodiments, the central openings of the first and second sprockets comprise a corresponding at least one radial extending key extending from an inner surface between the first counterbore opening and the second counterbore opening.
In embodiments, a diameter of the bar is larger than a diameter of the central openings of the first and second sprockets and less than a diameter of the second counterbores of the first and second sprockets.
In embodiments, the first end portion of the bar is configured for insertion into the second counterbore of the first sprocket and the second end portion of the bar is configured for insertion in the second counterbore of the second sprocket.
In embodiments, the louver system further comprises a first end cap disposed over the first sprocket.
In embodiments, the louver system further comprises a second end cap disposed over the second sprocket.
In embodiments, each of the first and second end caps comprise a shaft having a first end portion, a middle portion and a second end portion, a diameter of the first end portion being larger than a diameter of the middle portion and a diameter of the middle portion being larger than a diameter of the second portion.
In embodiments, the diameter of the first end portion of the shafts of the first and second end caps is smaller than the diameter of the first counterbore opening of the first and second sprockets and larger than the diameter of the central openings of the first and second sprockets.
In embodiments, the shaft of the first end cap is configured for insertion through the first sprocket and the first opening of the bar so that the first end portion of the shaft is inserted into the first counterbore opening of the first sprocket, and the second end portion and at least a portion of the middle portion of the shaft is inserted into the first opening of the bar.
In embodiments, the shaft of the second end cap is configured for insertion through the second sprocket and the second opening of the bar so that the first end portion of the shaft is inserted into the first counterbore opening of the second sprocket, and the second end portion and at least a portion of the middle portion of the shaft is inserted into the second opening of the bar.
In embodiments, each shaft of the first end cap and second end cap comprise at least one keyway, the at least one radial extending key configured for insertion into the at least one keyway.
In embodiments, each of the first and second sprockets comprises a at least one radial extending key extending from an inner peripheral surface of the second counterbore opening.
In embodiments, the bar comprises at least one keyway extending along the length of the bar.
In embodiments, the at least one radial extending key extending from the inner peripheral surface of the respective first and second sprockets is configured for insertion into the at least one keyway of the bar.
In embodiments, the sleeve comprises at least one keyway extending from an inner surface of the sleeve and along a length of the sleeve configured for insertion into the at least one keyway of the bar.
In embodiments, the at least one elongate body comprises a chain, a rail, a belt or a worm-drive.
In embodiments, a louver system comprises at least one elongate body comprising a plurality of openings extending along a length of the elongate body; and, a plurality of louver assemblies, each of the plurality of louver assemblies comprising: a corresponding bar having a first end portion and a second end portion; a corresponding at least one sprocket disposed at the first or second end portion of the bar, the at least one sprocket comprising a plurality of teeth configured to engage with the plurality of openings of the at least one elongate body; a corresponding sleeve at least partially disposed over the bar; and a corresponding louver disposed on the sleeve; rotation of one of the plurality of louver assemblies in a first direction resulting in the corresponding louvers being placed in an open configuration and displacement of the at least one elongate body in a first linear direction, and rotation of one of the plurality of louver assemblies in a second direction resulting in the corresponding louvers being placed in a closed configuration and displacement of the at least one elongate body in a second linear direction.
In embodiments, a louver system comprises a inner frame comprising: at least one sidewall each having at least one aperture positioned along a length of the at least one sidewall; and, at least one channel extending along a length of the at least one sidewall; at least one elongate body disposed in the at least one channel of the inner frame, the at least one elongate body comprising a plurality of openings extending along a length of the elongate body; at least one louver assembly comprising: a bar having a first end portion and a second end portion; at least one sprocket disposed at the first or second end portion of the bar, the at least one sprocket comprising a plurality of teeth configured to engage with the plurality of openings of the at least one elongate body; a sleeve at least partially disposed over the bar; a louver disposed on the sleeve; and, at least one end cap extending through the at least one aperture of the at least one sidewall and disposed over each at least one sprocket; rotation of the at least one louver assembly in a first direction resulting in the louver being placed in an open configuration and displacement of the at least one elongate body in a first linear direction, and rotation of the at least one louver assembly in a second direction resulting in the louver being placed in a closed configuration and displacement of the at least one elongate body in a second linear direction.
In embodiments, the at least one louver assembly comprises a plurality of louver assemblies, wherein one of rotation of the at least one louver assembly in the first direction and displacement of the at least one elongate body in the first linear direction resulting in each respective louver of the plurality of louver assemblies being placed in a corresponding open configuration and one of rotation of the at least one louver assembly in the second direction and displacement of the at least one elongate body in the second linear direction resulting in each louver of the plurality of louvers being placed in a corresponding closed configuration.
In embodiments, the at least one elongate body comprises a first elongate body and a second elongate body each comprising a plurality of openings extending along a length of each respective elongate body.
In embodiments, the at least one sprocket comprises a first sprocket disposed at the first end portion of the bar and a second sprocket disposed at the second end portion of the bar, the first sprocket comprising a plurality of teeth configured to engage with the plurality of openings of the first elongate body and the second sprocket comprising a plurality of teeth configured to engage with the plurality of openings of the second elongate body.
In embodiments, the bar has a first opening at the first end portion and a second opening at the second end portion.
In embodiments, each of the first and second sprockets comprises a central opening, a first counterbore opening disposed at one side of the central opening and a second counterbore opening disposed at an opposite side of the central opening.
In embodiments, the central openings of the first and second sprockets comprise a corresponding at least one radial extending key extending from an inner surface between the first counterbore opening and the second counterbore opening.
In embodiments, wherein a diameter of the bar is larger than a diameter of the central openings of the first and second sprockets and less than a diameter of the second counterbores of the first and second sprockets.
In embodiments, the first end portion of the bar is configured for insertion into the second counterbore of the first sprocket and the second end portion of the bar is configured for insertion in the second counterbore of the second sprocket.
In embodiments, the at least one end cap comprises a first end cap disposed over the first sprocket and a second end cap disposed over the second sprocket.
In embodiments, each of the first and second end caps comprise a shaft having a first end portion, a middle portion and a second end portion, a diameter of the first end portion being larger than a diameter of the middle portion and a diameter of the middle portion being larger than a diameter of the second portion.
In embodiments, the diameter of the first end portion of the shafts of the first and second end caps is smaller than the diameter of the first counterbore opening of the first and second sprockets and larger than the diameter of the central openings of the first and second sprockets.
In embodiments, the shaft of the first end cap is configured for insertion through the first sprocket and the first opening of the bar so that the first end portion of the shaft is inserted into the first counterbore opening of the first sprocket, and the second end portion and at least a portion of the middle portion of the shaft is inserted into the first opening of the bar.
In embodiments, the shaft of the second end cap is configured for insertion through the second sprocket and the second opening of the bar so that the first end portion of the shaft is inserted into the first counterbore opening of the second sprocket, and the second end portion and at least a portion of the middle portion of the shaft is inserted into the second opening of the bar.
In embodiments, each shaft of the first end cap and second end cap comprise at least one keyway, the at least one radial extending key configured for insertion into the at least one keyway.
In embodiments, each of the first and second sprockets comprises a at least one radial extending key extending from an inner peripheral surface of the second counterbore opening.
In embodiments, the bar comprises at least one keyway extending along the length of the bar.
In embodiments, the at least one radial extending key extending from the inner peripheral surface of the respective first and second sprockets is configured for insertion into the at least one keyway of the bar.
In embodiments, the sleeve comprises at least one keyway extending from an inner surface of the sleeve and along a length of the sleeve configured for insertion into the at least one keyway of the bar.
In embodiments, the at least one elongate body comprises a chain, a rail, a belt or a worm-drive.
In embodiments, the at least one elongate body comprises a T-shaped rail.
In embodiments, the louver assembly is configured for placement within a inner frame so that the at least one elongate body is displaced relative to the inner frame.
In embodiments, the at least one elongate body comprises a T-shaped rail.
In embodiments, the louver assembly is configured for placement within an inner frame so that the at least one elongate body is displaced relative to the inner frame.
In embodiments, the inner frame comprises a channel extending along a length of the at least one sidewall of the inner frame, wherein the elongate body is translatable within the channel in at least one of the first direction and the second direction.
In embodiments, the inner frame comprises a first medial ledge and a second medial ledge, wherein the channel extends along the first medial ledge.
In embodiments, the at least one sprocket is disposed between the first medial ledge and a second medial ledge such that the first medial ledge and the second medial ledge prevent the at least one sprocket from disengaging from the elongate body.
In embodiments, the at least one aperture of the at least one sidewall comprises at least one inner aperture extending through an inner wall of the at least one sidewall and an at least one outer aperture extending through an outer wall of the at least one sidewall, wherein a shaft of the at least one end cap extends through the at least one inner aperture.
In embodiments, the at least one inner aperture has a diameter greater than a diameter of the shaft of the at least one end cap, and the diameter of the at least one inner aperture is lesser than a diameter of the end cap, and the least one outer aperture has a diameter greater than the diameter of the end cap.
In embodiments, wherein the inner frame is configured for placement within an outer frame, the outer frame affixed to an opening of a structure, the outer frame comprising a plurality of medially oriented tabs.
In embodiments, wherein the at least one sidewall of the inner frame comprises at least one slot extending from a first surface of the at least one sidewall, the at least one slot configured for engagement with the plurality of medially oriented tabs.
In embodiments, wherein the at least one slot has one of a T-shaped profile and an L-shaped profile.
In embodiments, an uppermost slot of the at least one slot has a vertical portion of an extended length relative to lengths of adjacent at least one slots such that the inner frame engages the at least one medially oriented tab of the outer frame, enabling the inner frame to pivot about the uppermost slot.
In embodiments, a middle slot of the at least one slot enables each of the at least one medially oriented tab to align with each of the at least one slot.
In embodiments, a bottommost slot of the at least one slot enables the inner frame to fully advance in relative to the outer frame such that the inner frame is removably locked with the outer frame.
In embodiments, the inner frame comprises at least one crossmember having an aperture and the outer frame comprises at least one crossmember, wherein the aperture of the inner frame and the aperture of the outer frame are concentrically aligned.
In embodiments, the inner frame further comprises a lock-pin assembly having a pin configured for advancement through the aperture of the inner frame and the aperture of the outer frame thereby prevent movement of the inner frame relative to the other frame.
In embodiments, the at least one sidewall includes a locking lever that selectively locks an uppermost tab of the outer frame to an uppermost slot of the inner frame.
Other and further objects will be explained hereinafter and more particularly delineated in the appended claims.
In the drawings, exemplary embodiments of the invention are illustrated by way of example, it being expressly understood that the description and drawings are only for the purpose of illustration of exemplary embodiments and are not intended as a definition of the limits of the invention.
The following description is presented to enable a person of ordinary skill in the art to make and use the invention, and is provided in the context of particular applications and their requirements. Various modifications to the embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments and applications without departing from the spirit and scope of the invention. In the following description, numerous details are set forth for the purpose of explanation. However, one of ordinary skill in the art will realize that the invention may be practiced without the use of these specific details. In other instances, well-known structures and devices are shown in block diagram form in order not to obscure the description of the invention with unnecessary detail. Thus, the present invention is not intended to be limited to the embodiments shown, but is to be accorded the widest scope consistent with the principles and features disclosed herein.
The invention generally relates to various technological improvements in louver assemblies. In particular, the invention relates to a louver guard assembly and system with integrated security features. The louver system disclosed herein comprises an inner frame having at least one sidewall each having at least one aperture positioned along a length of the at least one sidewall and. The at least one channel extending along a length of the at least one sidewall; at least one elongate body disposed in the at least one channel of the inner frame, the at least one elongate body comprising a plurality of openings extending along a length of the elongate body; at least one louver assembly comprising: a bar having a first end portion and a second end portion; at least one sprocket disposed at the first or second end portion of the bar, the at least one sprocket comprising a plurality of teeth configured to engage with the plurality of openings of the at least one elongate body; a sleeve at least partially disposed over the bar; a louver disposed on the sleeve; and, at least one end cap extending through the at least one aperture of the at least one sidewall and disposed over each at least one sprocket; rotation of the at least one louver assembly in a first direction resulting in the louver being placed in an open configuration and displacement of the at least one elongate body in a first linear direction, and rotation of the at least one louver assembly in a second direction resulting in the louver being placed in a closed configuration and displacement of the at least one elongate body in a second linear direction.
As used herein the term “vertical” denotes an orientation in the x direction (in the x-y plane) and the term “horizontal” denotes an orientation in the y direction (in the x-y plane). As used herein, the terms “medial,” “lateral,” “distal,” “proximal,” “inner” and “outer” are relative positional terms in the x-y plane. As used herein, the terms “top” and “bottom” are relative positional terms in the z-direction (in the x-z or y-z planes). It is understood that the louver system 100 may be in any orientation in the x-y-z planes, and that the orientation shown in the figures is merely exemplary. By way of example, but not limitation, the louver system 100 may be mounted over a window of a structure, or on a slanted or horizontal roof of a structure (such as a skylight).
The outer frame 110 includes opposing sidewalls 112 which are connected by at least one crossmember 114. In embodiments, the opposing sidewalls 112 and the at least one crossmember 114 define a unitary body. In embodiments, the opposing sidewalls 112 have an L-shaped profile defining a medial ledge 116 and a wall 118, and the at least one crossmember 114 is affixed to the medial ledge 116. The wall 118 comprises at least one medially oriented tab 120.
The inner frame 130 includes opposing sidewalls 132 which are connected by at least one crossmember 152 disposed on a corresponding first surface 138 of the opposing sidewalls 132. In embodiments, the opposing sidewalls 132 and the at least one crossmember 152 define a unitary body. In embodiments, each of at least one sidewall 132 of the inner frame 130 includes at least one slot 154 extending from the first surface 138 of the at least one sidewall 132, the at least one slot 154 configured for engagement with the at least one medially oriented tab 120 (as best shown in
As best shown in
As shown in
In embodiments, the inner frame 130 is inserted (in the z-direction) into the outer frame 110 such that the inner frame 130 abuts the medial ledge 116 and the at least one medially oriented tab 120 is at least partially inserted into the at least one slot 154. The inner frame 130 is removably locked with the outer frame by advancing the inner frame 130 in the y-direction such that the at least one medially oriented tab 120 is fully inserted into the at least one slot 154.
As best shown in
Referring back to
The louver assembly 200 further includes at least one end cap 250 disposed over the at least one sprocket 220 and the bar 210. As best shown in
In embodiments, the first end portion 254 of the shaft 252 has a diameter D1P, the middle portion 256 has a diameter DMP and the second end portion 258 has a diameter D2P. In embodiments, the diameter D1P of the first end portion 254 is larger than the diameter DMP of the middle portion 256 and the diameter DMP of the middle portion 256 is larger than the diameter D2P of the second portion 258. In embodiments, the diameter D1P of the first end portion 254 of the shaft 252 of the end cap 250 is smaller than the diameter D1C of the first counterbore opening 230 of the at least one sprocket 220 and is larger than the diameter DCO of the central opening 226 of the at least one sprocket 220. In embodiments, the shaft 252 of the first end cap 250 is configured for insertion through the at least one sprocket 220 and the opening 230 of the bar 210 so that the first end portion 254 of the shaft 252 is inserted into the first counterbore opening 230 of the first sprocket 220, and the second end portion 258 and at least a portion of the middle portion 256 of the shaft 252 is inserted into the first opening of the bar 210. In embodiments, the shaft 252 of the end cap 250 is threaded into at least one of the bar 210 and the at least one sprocket 220. In embodiments, the shaft 252 of the end cap 250 is configured to form an interference fit with at least one of the bar 210 and the at least one sprocket 220.
Rotation of the at least one sprocket 220 about the axis of rotation X-X′ causes displacement of the elongate body 160 along the channel 146 in the first direction and the second direction along the y-direction due to the engagement of the plurality of teeth 240 of the at least one sprocket 220 with the plurality of openings 162 of the elongate body. In embodiments, the elongate body 160 includes a chain, a rail, a belt or a worm-drive, to name a few components. In embodiments, the elongate body 160 includes a T-shaped rail configured to engage with a t-shaped channel, thereby preventing the elongate body 160 from moving in the z-direction.
As best shown in
While this invention has been described in conjunction with the exemplary embodiments outlined above, it is evident that many alternatives, modifications and variations will be apparent to those skilled in the art. Accordingly, the exemplary embodiments of the invention, as set forth above, are intended to be illustrative, not limiting. Various changes may be made without departing from the spirit and scope of the invention.
Number | Date | Country | Kind |
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202410031143.2 | Jan 2024 | CN | national |
Number | Date | Country | |
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63605885 | Dec 2023 | US |