This application claims priority from Europe Patent Application No. 19306676.8 filed on Dec. 18, 2019. The content of this application is incorporated herein by reference in its entirety.
Fluid circuits of CIJ (continuous ink jet) printers often comprise a damper, to damp pressure variations of the ink and/or solvent sent to the printing head. Such pressure variations can be of up to several bars, for example between 0.5 bar and 3 bars
Known dampers often make use of a membrane combined with a spring, which requires a particular chamber for accommodating the spring, a membrane on top of it and special skills or steps for adjusting the spring in its chamber and the membrane on its top.
Such a damper is difficult to manufacture and there is a need for another damper structure, easier to manufacture.
Such a damper is also bulky, due to the presence of the spring.
The invention first concerns a damper for a continuous ink jet printer, comprising:
a fluid receiving chamber a fluid inlet to said receiving chamber, and a fluid outlet from said receiving chamber;
at least one membrane, said membrane being in a material having a Young modulus between 0.5 and 1000 MPa.
Said membrane is deformed under a pressure variation in said first portion and thus damps said pressure variations.
Said fluid receiving chamber can be laterally delimited by at least one lateral wall.
It can comprise a further wall, possibly facing said membrane and/or comprising said fluid inlet and outlet. Said walls can be the inner walls of a cover.
In a damper according to the invention, said at least one membrane can have a Young modulus between 50 MPa and 500 MPa, or even 1000 MPa, for example made of PEEK. Both sides of said membrane can be flat.
Means can be comprised between said membrane and said lateral wall, forming a sealing being said fluid receiving chamber and an outside atmosphere of the damper.
A damper according to the invention can further comprise a second chamber, the at least one membrane being disposed between said fluid receiving chamber and said second chamber.
In a damper according to the invention, said at least one membrane can have a Young modulus between 0.5 MPa and 5 MPa or even 10 MPa; a side of said membrane opposite to said fluid receiving chamber can further comprise damping means, for example at least one damping ring or a series of damping studs, preferably disposed along a ring or a circle, protruding from said membrane. Said damper can further comprise a second chamber, or damping chamber, the at least one membrane being disposed between said fluid receiving chamber and said second chamber.
For example, said membrane can be made of a hyperelastic material, such as comprising at least elastomer or EPDM or Teflon.
Said membrane can form a seal between said fluid receiving chamber and an outside atmosphere of the damper.
In a damper according to the invention:
a lateral wall of the damper can have an internal diameter between 10 mm and 40 mm;
and/or said at least one membrane can have a thickness comprised between 0.5 mm and 4 mm.
In a damper according to the invention, said damper, including said fluid receiving chamber, and possibly also the membrane and said second chamber, is/are preferably cylindrical, extending along an axis XX′ which is substantially perpendicular to the membrane when it is at rest.
In a damper according to the invention, said fluid receiving chamber can have a volume between 50 mm3 and 104 mm3.
A damper according to the invention can further comprise clamping or fastening means for maintaining at least said fluid receiving chamber, for example delimited by said lateral wall, and said membrane assembled, possibly together with said second chamber.
In a particular embodiment, the outside surface of a lateral wall, respectively of said second chamber, comprises a first threaded part, and the inner portion or wall of said second chamber, respectively of a lateral wall, comprises a second thread cooperating with said first thread.
In a variant, a damper according to the invention can comprise a second membrane, said fluid receiving chamber being disposed between the two membranes: the fluid receiving chamber is limited on two of its sides by said two membranes and by a lateral wall in which said fluid inlet and said fluid outlet open.
The invention further concerns a fluid circuit, for example of, or for, a continuous ink jet printer, comprising a first conduit, a second conduit and at least one damper according to the invention, said first conduit being connected to said fluid inlet and said second conduit being connected to said fluid outlet of said at least one damper.
A fluid circuit according to the invention can further comprise a second damper according to the invention, said second conduit being connected to a fluid inlet of said second damper, said third conduit being connected to a fluid outlet of said second damper.
A fluid circuit according to the invention can further comprise a reservoir and a pump connected to an inlet of said first conduit, said second conduit being connected to a printing head. Said pump can be a gear pump or a diaphragm pump.
The invention further concerns a continuous ink jet printer comprising fluid circuit according to the invention and a print head. The fluid circuit can further include an ink tank. A controller can control the circulation of fluid in the fluid circuit and the print head.
The invention further concerns a method for damping pressure variations of between 2 bar and 5 bar in a fluid circuit of a continuous ink single jet printer, comprising circulating said fluid in at least one damper according to the invention, said pressure variations deforming said at least one membrane which thus damps said pressure variations.
Said pressure variations can for example be comprised between 3 bars and 4 bars.
Said pressure variations can for example be dampened by a factor of 1% to 10% and by a factor below 1%.
Other characteristics and advantages shall appear in the following description of a damper according to the invention, given by way of non-limiting examples, in reference to the annexed drawings wherein:
It comprises a fluid receiving portion or chamber 6, delimited by a 1st lateral wall 22 and an upper wall 24, and further comprising a fluid inlet 11 and a fluid outlet 12; said fluid receiving portion has an inner diameter defined by the lateral wall 22.
A first or upper cap or cover or flange, the internal walls of which form the lateral wall 22 and the upper wall 24, is designated by reference 21; in the rest of this description, this part of the device can also be designated as the “first portion 2”.
It can further comprise a second chamber 8, delimited by a 2nd lateral wall 26 and a bottom wall 28; said second chamber 8 can be filled with air (or any other gas) or communicates with the atmosphere outside the damper, for example through one or more holes 45 in a second or lower cap or cover or flange 41; in the rest of this description, this part of the device can also be designated as the “second portion 4”.
Cap or cover or flange 21, resp. 41, can comprise a flat portion, or wall (the above mentioned “upper”, resp. “bottom wall”), and a lateral wall (the above mentioned “1st lateral wall”, resp. “2nd lateral wall”), which surrounds the fluid receiving portion or chamber 6, resp. the second chamber 8.
A damping element comprises a flat membrane 14 (or a flexible plate) having a diameter larger than the internal diameter of the fluid receiving chamber; for example it has a diameter between 10 mm or 20 mm and 40 mm or 50 mm; its thickness is for example between 0.5 mm and 2 mm or 3 mm. Such dimensions are adapted to the ink pressure variations in a CIJ printer, the damping efficiency resulting from the surface of the membrane in contact with the fluid in the fluid receiving portion.
The membrane can be applied to the free end of the lateral wall of cap 21, and possibly 41. In an embodiment comprising both caps 21, 41, the membrane is comprised, and can be clamped, between the free ends of both lateral walls of caps 21 and 41.
A damper according to the invention is preferably rotational symmetrical, around an axis XX′ which is substantially perpendicular to the membrane when it is at rest. In particular, said fluid receiving chamber and/or its cover 21, and/or the membrane and/or said second chamber and/or its cover 41, is/are preferably rotational symmetrical around said axis XX′.
The membrane 14 is in a material, for example an elastic material, such as PEEK or Delrin or Polyethylene, having a Young modulus between 50 MPa and 100 MPa or 200 MPa or 500 MPa.
In this embodiment, a seal member 16 ensures sealing between the fluid receiving portion 6 and the second chamber 8 and between fluid receiving portion 6 and the outside of the damper. The seal is received in a recess or a groove made on the lower surface of the lateral wall (more precisely: of the cover 21), so that when the two portions are brought and fastened together, with the membrane 14 between them, the seal is compressed between the 1st lateral wall or the cover and the membrane, and the membrane is compressed between, on one side, the 1st lateral wall or the cover and the seal, and, on the other side, the second portion. The seal and the membrane form a sealed separation being the first fluid receiving chamber 6 and the second chamber 8 (and the outside of the damper).
Hole 45 can be dimensioned such that the pressure in second chamber 8 remains constant during a deformation of membrane 24. In particular, hole 45 is dimensioned such that the pressure in second chamber 8 remains at an atmospheric pressure. Under the influence of pressure variations, membrane 24 bends towards and back in direction of bottom wall 28, without coming into contact with bottom wall 28. Hole 45 is dimensioned such that the air (or any other gas) in second chamber 8 can be evacuated and flow back into chamber 8 such that the air (or gas) pressure in chamber 8 remains constant. A damping effect of the pressure variation is therefore provided by the deformation of membrane 24 alone i.e. a force opposing the pressure variation is provided only due to the deformation of membrane 24.
Alternatively, hole 45 may be closed. As described beforehand, membrane 24 bends towards and back in direction of bottom wall 28 under the influence of the pressure variations. As second chamber 8 is closed in this alternative, a variation of pressure of the air (or gas) contained in chamber 8 occurs.
Membrane 24 and second chamber 8 are configured such that a force on membrane 24, which is caused by said gas or air pressure in chamber 8, remains always very small as compared to a force caused by the deformation of the membrane itself. In other words, the damping effect of the pressure variation is provided by the deformation of the membrane 24 alone. A damping effect caused by the pressure force from the gas or air pressure in chamber 8 remains negligible or technically irrelevant.
A variant of the structure of
The damper 20 has the same general structure as the first embodiment. It comprises a damping element 44, which comprises a flat portion or membrane 32 having a diameter larger than the internal diameter of the fluid receiving chamber; for example it has a diameter between 10 mm or 20 mm and 40 mm or 50 mm; its thickness is for example between 2 mm and 5 mm or 10 mm. Thicknesses lower than 2 mm to shape the back surface are usually not compatible with pressures of up to 3 or 4 bars, which are usual in the field of continuous ink jet printers.
The damping element 44 further comprises damping rings or damping studs 36, 38, 40 which protrude from said flat portion or membrane 32 and which can bear on the lower surface 28 thereby damping the pressure variations without impairing the flexibility of the membrane. They are disposed along circles centered on the center of the membrane 32. On
The damping member(s) 44 is/are in a material, for example a hyperelastic material, such as an elastomer or EPDM (Ethylene-Propylene-Diene
Monomer) or Teflon having a Young modulus between 0.5 MPa and 5 MPa or even up to 10 MPa. It forms a sealed separation being the fluid receiving portion 6 and the second chamber.
In this embodiment, there is no need for an additional seal between fluid receiving portion 6 and the second chamber 8 and between fluid receiving portion 6 and the outside of the damper. The seal is formed by the membrane 32 itself (a hyperelastic material is flexible and ductile so that it can conform to an underlying surface). When the two portions 2, 4 are brought and fastened together, the periphery of the membrane 32 is compressed between them. Thus a sealed separation is formed being the fluid receiving portion 6 and the second chamber 8 and the outside of the device.
A damper according to the invention can further comprise clamping or fastening means 52, 54 (see
In another embodiment, illustrated on
On
Alternatively, as illustrated on
A damper according to the invention has a damping factor of up to 10% or even 1%: for example a pressure variation of 3 bars can be damped down to 0.3 bar or even 0.03 bar. Further, the damper according to the invention can divide or damp the pressure variation by at least 10 or more or by at least 100 or more. For example, this means that a pressure variation of 3 bars can be damped down to 0.3 bars or less or to 0.03 bars or less.
Further, it is possible to connect a first damper in series with a second damper. The resulting damping factor is the product of the damping factor of the first damper with the damping factor of the second damper.
For example, a series connection of a first damper which divides pressure variations by 10 with a second damper which divides pressure variations by 100 results in a damper combination which divides pressure variations by 1000.
The fluid receiving chamber of a damper according to the invention can have a small height (distance between the upper surface of the membrane 14, 32 and the upper wall 24), for example between 1 mm and 5 mm, resulting in a fluid receiving portion 6 having a low volume, for example between 50 mm3 and 104 mm3. The efficiency of the damper is not affected by such a small volume, the damping efficiency resulting from the surface of the membrane in contact with the fluid receiving portion, not from the volume of the fluid receiving portion. But the fluid receiving portion can be optimized to minimize the fluid pressure drop (the so-called hydraulic resistance). A volume of, for example, between 50 mm3 and 104 mm3 allows this optimization because the flow cross-section between inlet 10 and outlet 12 is still important and therefore the flow of the fluid, and the hydraulic resistance can be small enough.
Alternatively, a further variant of a damper according to the invention is illustrated on
has a diameter larger than the internal diameter of the fluid receiving chamber; for example each membrane has a diameter between 10 mm or 20 mm and 40 mm or 50 mm;
and/or a thickness for example between 0.5 mm and 2 mm or 3 mm. The fluid receiving portion 6 has:
a small height (distance between the two membranes at rest), for example between 1 mm and 5 mm;
and/or a low volume, for example between 50 mm3 and 104 mm3. Each of the membranes 141, 142 can be in a material, for example an elastic material, such as PEEK or Delrin or Polyethylene, having a Young modulus between 100 MPa and 500 MPa or 1000 MPa. In other words, the presence of 2 membranes allows a broader range of Young modulus.
Each membrane 141, 142 separates the receiving portion 6 from a second chamber 8, 8′, delimited by a cover 41, 41′ similar or identical to cover 41 already described above in connection with
A seal member 16, 16′ ensures sealing between fluid receiving portion 6 and each of the second chambers 8, 8′ and between fluid receiving portion 6 and the outside of the damper. The seal is received in a recess or a groove made on each upper and lower surface of the ring 70, so that when the ring 70 and the two covers 41, 41′ are brought and fastened together, with the membranes 141, 142 between them, the seals 16, 16′ are compressed between ring 70 and one of the membranes, and each of the membranes is compressed between, on one side, the first cover 41 and the ring 70 (and the seal 16), and, on the other side, the second cover 41′ and the ring 70 (and the seal 16′). Each seal 16, resp. 16′, and the membrane 141, resp. 142, form a sealed separation being the fluid receiving chamber 6 and the second chamber 8, resp.8′ (and the outside of the damper).
A variant of the structure of
The different parts of the device can be glued together, for example with an epoxy glue; alternatively, clamping or fastening means 52, 54 (see
Alternatively, this embodiment can be implemented with damping elements as disclosed in connection with
The damping effect can be reinforced by implementing two dampers 101, 102 in series, each according to the invention, as illustrated on
Any embodiment of a damper according to the invention can be implemented in an ink circuit of a CIJ printer comprising a gear pump to pump the ink; this kind of pump has pressure variations in a range of 2 to 5 bars or 3 to 4 bars; alternatively a diaphragm pump can be implemented, having pressure variations in a range of 100 mbars to 500 mbars. Both pressure variations can be efficiently dampened by a damper according to the invention, the pressure variations being damped down to a factor comprised between 1% and 10% of the above mentioned ranges or even to a factor below 1%.
A damper according to the invention is adapted to a printer comprising a single-nozzle or a multi-nozzle ink jet print head, as represented on FIGS. 1 and 17 of EP 1 718 6002.
A damper according to the invention is connected between an inlet conduit and an outlet conduit of a fluid circuit of a CIJ printer, for example of a circuit connecting a reservoir and the printing head. Said circuit further comprises a pump for pumping fluid from the reservoir. Pressure variations of this fluid are damped by the damper according to the invention.
The materials mentioned in combination with the present invention offer a good resistance to the solvents used in the inks implemented in continuous ink jet printers.
Number | Date | Country | Kind |
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19306676.8 | Dec 2019 | EP | regional |