Patent Grant
8019088
The present invention relates to electronic signal processing for loudspeakers and in particular to extending the low-frequency capability of loudspeakers.
Conventional electromagnetic loudspeaker drive units have two principal limits on their maximum acoustic output capability: excursion of the cone, and heat buildup. Excessive cone excursion adds distortion to the signal creating a desire to limit the cone excursion. Further, the drive unit temperature rises above tolerable limits if the electrical power-handling ability of the voice coil is exceeded and there is insufficient capacity for removing the resulting heat from the coil. Overly high temperatures ultimately result in a failure of the voice coil insulation, wire, and/or bonding of the voice coil to its former as the temperature of the internal parts becomes so great that electrical insulation and glue systems fail.
The maximum acoustic output limits may be changed if the loudspeaker drive unit is enclosed in a sealed or a vented box or a box equipped with a passive radiator in addition to the main driver. The maximum acoustic output limits may be further changed in more complex enclosures containing combinations of sealed sub-enclosures, vented sub-enclosures, or chambers equipped with passive radiators.
The limits on excursion of the loudspeaker drive unit at audio frequencies may also be changed by the presence of the enclosure because the acoustical load on the driver may be changed by the presence of the enclosure. The electrical power-handling ability may be changed by the presence of the enclosure because the enclosure typically adds to the thermal resistance of the system, and thus a given power input will produce a greater voice coil temperature rise for a driver enclosed in a box compared to a driver in free air.
Additionally, complete loudspeaker systems, as opposed to conventional drive units alone, have additional limits imposed on them due to upper limits on velocity of air in ports, or passive radiators undergoing excessive excursion. High velocity of air in the ports may cause extraneous noise, and passive radiator low frequency maximum excursion may be different from the maximum low frequency excursion of the principal drive units.
Good loudspeakers are designed for flat low-frequency response down to a practical lower limiting frequency, typically using methods explicated by Beranek and Locanthi in the 1950's. Beranek and Locanthi proposed electrical analogies for the electrical and mechanical systems of loudspeakers. These electrical analogies were brought to wide use as a practical system of measurements and application of those measurements by Thiele and Small in the 1960's and 70's. Complete low-frequency loudspeaker design work today is strongly influenced by the papers of Thiele and follow-on work by Small. Thiele produced a catalog of low-frequency responses, modeling loudspeakers as electrical high-pass filters. The models showed various alignments varying flatness of response, steepness of roll-off below the cutoff frequency, potential electrical equalization, group delay, excursion vs. frequency, and other factors. The Thiele-Small parameters have become the most prominent metric used nationally and internationally for the exchange of information about drivers, and have had enormous positive economic impact.
Low-frequency loudspeaker design today is typically an act of balancing a variety of specifications affecting bandwidth, frequency response over the bandwidth, maximum level capacity and its variation with frequency, various distortions, and cost. Among the target frequency response curves available for design from sources such as Thiele, some include separate electrical equalization before the power amplifier. Such equalization may be provided by an underdamped high-pass filter, with peaking of the high-pass filter response at the corner frequency of the high-pass filter made a part of the overall design.
An unaided (i.e., receiving an unfiltered input signal) loudspeaker mechanical and acoustical radiation system has a frequency response showing a particular low-frequency rolloff. Accurate sound production (i.e., a flat frequency response) may be extended to a frequency below the rolloff of the unaided loudspeaker mechanical and acoustical radiation system by providing electrical equalization in the form of an underdamped high-pass filter. Such electrical equalization increases the excursion of the associated loudspeaker driver at the peaking frequency of the high-pass filter and at frequencies around the peaking frequency. However, although such electrical equalization has the benefit of extending the system response below the rolloff frequency of the unaided loudspeaker mechanical and acoustical radiation system, because the electrical equalization increases the power below the rolloff frequency, the equalization raises both the electrical power dissipated as heat below the rolloff frequency and the excursion around and at the rolloff frequency, as shown in one example system and Thiele response alignment by Newman. These increases in heat and excursion may exceed a speaker's limits.
Once the utility of extending the bandwidth with a peaking high-pass filter became known, several inventors took the idea a step further to make the high-pass filter dynamic by various means, and with a varying fit to the excursion capability and power limits of the driver. Unfortunately, such attempts have failed to achieve the best possible fit of bandwidth extension while staying within the excursion and thermal limits of drivers.
Further, electrical equalization which includes a boost capability may be used to extend the frequency range downwards, but may also cause a reduction in the maximum sound pressure level capability vs. frequency typically by the same amount as the equalization vs. frequency response curve of the high-pass filter. Thus, a need remains for a system and method for extending low frequency performance of conventional loudspeaker driver-box systems, for example, open back, closed box, vented box, and their more complex variants composed of combinations of these types of parts, having limitation in their low-frequency response range and maximum sound pressure level capability vs. frequency.
The above described material and other related material is discussed in the following publications:
The present invention addresses the above and other needs by providing electronic signal processing for loudspeakers. The signal processing addresses limitations of both drive unit(s) and their enclosure system. The enclosure systems may range from no enclosure through sealed boxes to vented or ported boxes, including bandpass design loudspeaker-box systems. The invention extends the unaided low-frequency limit of loudspeakers dynamically while staying within excursion limits of drive units and passive radiator(s), and within maximum velocity limits of the air in any port(s).
It is an object of the present invention to provide smooth and flat response to substantially lower frequencies than the unaided system for a given sound pressure level, while remaining within the excursion limits of the driver, excursion capability of any passive radiator, and velocity limit of any port. This objective is accomplished by processing a speaker input signal with a dynamic high-pass filter, where the filter varies from under to over-damped as a function of the speaker input signal to smoothly vary the center frequency and Q of the filter with the level magnitude spectrum of the input signal to provide a filtered speaker input signal matched to the capability of the driver. The amplitude response of the high-pass filter is smoothly adjusted by a controlling side chain, as a function of variations in input signal level. The controlling side chain adjusts the amplitude response from an underdamped and peaked response for low-signal levels to an overdamped rolled off response for higher levels. The response of the dynamic filter is utilized combined with the unfiltered response of the loudspeaker, the loudspeaker enclosure, and the effect of any ports or passive radiators, to produce a desired overall frequency response, varying with level.
One likely desired response is a flat frequency response, to the lowest frequency possible, for any given drive level over a range of levels, with a tolerance on response. The amplitude response of the dynamic high-pass filter is utilized to obtain the desired frequency response goal, consistent with staying within the capacity of excursion of drivers and possible passive radiators, and air velocity limits of any port. The principal dynamic high-pass filter may be any order above one, because order one (single pole) high-pass filters offer no potential for peaking and thus would not produce a benefit as foreseen by the invention. The frequency response of the high-pass filter is varied with input signal level to maintain flat response to a variable low-frequency limit. The frequency response is controlled to obtain an approximately equal excursion vs. level over a useful range of levels.
It is a further object of the present invention to limit the velocity of the air in any port to avoid the extraneous noise commonly called chuffing, and to limit the excursion of any passive radiator(s) to a maximum value consistent with the excursion capability of the radiator.
It is a further object of the present invention to equalize the speaker input signal to better match the output capacity of the driver-box vs. frequency. The equalization makes use of the observation that all box types, as well as no box at all, produce significantly more excursion of the driver below the nominal cutoff frequency of the loudspeaker system than above the cutoff frequency, as shown by Small. A separate frequency-band-limiting filter (e.g., low pass filter) is provided in a control side chain which controls the center frequency and Q of the dynamic high-pass filter. Controlling the center frequency and Q of the dynamic high-pass filter controls the level of the frequency content in program material below the nominal system low-frequency limit, which in turn limits the excursion of the loudspeaker drivers. The frequency-band-limiting filter includes a passband in the frequency range below the loudspeaker nominal operating range (i.e., the frequency range where the main driver experiences the most excursion), a transition band at approximately the lower corner frequency of the loudspeaker system, and a stopband at all higher frequencies. The imposition of such frequency-band-limiting filter permits matching the low-frequency bandwidth extension provided by the dynamic high-pass filter to the maximum permissible linear excursion of the driver.
For a relatively low-power system, the signal processing described above will extend the bandwidth of the system by boosting lower frequencies with an under-damped high-pass filter constrained to keep the system within excursion limits, and will protect the driver from over-excursion from signals that would normally be considered to be out of band. Higher-powered systems may include at least one additional limiting side chain generating a limiting signal applied after the dynamic high-pass filter in the signal path. The additional side chains provide limits based on the driver excursion, the velocity of air in ports or the excursion of any passive radiators, the onset of audible amplifier clipping, and/or the electrical power causing overheating of the driver.
The above and other aspects, features and advantages of the present invention will be more apparent from the following more particular description thereof, presented in conjunction with the following drawings wherein:
Corresponding reference characters indicate corresponding components throughout the several views of the drawings.
The following description is of the best mode presently contemplated for carrying out the invention. This description is not to be taken in a limiting sense, but is made merely for the purpose of describing one or more preferred embodiments of the invention. The scope of the invention should be determined with reference to the claims.
A first system 10a according to the present invention for extending low frequency performance of a loudspeaker is shown in
The dynamic high-pass filter 14 has a variable frequency and Q controlled by a first side chain 20. The side chain 20 comprises a first low-pass filter 22, a full wave rectifier 24, and a first non-linear transfer function circuit 26. The input signal 12 is provided to the low-pass filter 22 which processes the input signal 12 to generate a low-pass signal 23, the full wave rectifier 24 processes the low-pass signal 23 to generate a rectified (or absolute value) signal 25, and the non-linear transfer function circuit 26 processes the rectified signal 25 to generate a control signal 28 provided to a filter control port 14a on the high-pass filter 14.
The low-pass filter 22 has a filter passband from DC up to approximately the lowest speaker resonant frequency of the speaker enclosure 38 and any vent or passive radiator 21, a steep filter transition band rolling off the filter response around the speaker resonant frequency of the speaker enclosure 38 and any vent or passive radiator 21, and a filter stopband above the speaker resonant frequency of the speaker enclosure 38 and any vent or passive radiator 21. By placing the filter transition band of the low-pass filter 22 at approximately the lowest speaker resonant frequency of the speaker enclosure 38 and any vent or passive radiator 21, any excursion which occurs below the speaker resonant frequency is controlled by the high-pass filter 14 based on the control signal 28 generated by the side chain 20.
The output of the low-pass filter 22 is passed as low-pass signal 23 to the full wave rectifier 24 which computes the absolute value signal 25 of the signal 23 which accounts for both directions of excursion into and out of the speaker enclosure 38 by the loudspeaker driver 18a. The absolute value signal 25 is passed to the first non-linear transfer function 26. The transfer function 26 provides the control signal 28 to the dynamic high-pass filter 14 such that the filter 14 is extended to its maximum low-frequency and high Q limit at low levels of the signal 28, and then above a threshold, to progressively and proportionally adjust the frequency and Q of the dynamic high-pass filter 14 such that approximately equal excursion is reached over a useful range of levels, the excursion set by the maximum limits of the loudspeaker 18.
A family of transducer excursion curves a, b, c, d, and e for various levels of the input signal 12 applied to the system 1a (see
Both the frequency and Q of the high-pass filter 14 may be varied by the control signal 28 with the high-pass filter 14 ranging from an underdamped condition to an overdamped condition. The underdamped condition of the high-pass filter 14 is in response to low levels of the control signal 28 and results in a peaked frequency response with a frequency response peak at least somewhat below the primary resonance of loudspeaker driver 18a, and speaker enclosure 38 with its associated vent or passive radiator. The primary resonance is the frequency of minimum cone motion and maximum vent output. The lower limiting frequency is usually considered to be the frequency at which the response is −10 dB below the in-band sensitivity of the system.
The overdamped condition of the high-pass filter 14 is in response to high levels of the control signal 28 and results in the dynamic high-pass filter 14 being overdamped and having a higher center frequency than at low levels of the control signal 28. The overdamped response results in no peaking of the frequency response curve, and the driver excursion protection is maximized. In the underdamped condition of the high-pass filter 14, the frequency response of the high-pass filter 14 may be used to extend the bandwidth of the total system typically by ⅓ to 1 octave in range, found as the frequency range extension accomplished by measuring the −3 dB overall system lower frequency limit. By careful control of the frequency and Q of the high-pass filter 14 versus level of the control signal 28, a flat response within a given target tolerance on response, for example approximately ±1.0 dB, may be accomplished across a range of levels of the control signal 28. As the level of the control signal 28 increases, the center frequency (which may not be the −3 dB frequency) of the high-pass filter 14 also increases, but is limited to maintain the excursion of the driver 18a to be kept within a specified excursion limit, such as xmax, or xmax+15%. The term xmax is a commonly used descriptor for loudspeaker limiting excursion; the units of xmax are linear dimensions such as millimeters.
The low-pass filter 22 produces a delay in the low-pass signal 23. In order to overcome a resulting insertion delay (i.e., the time difference between the main and side chain paths) in the control signal 28, and the variation with frequency (group delay) of the side chain low-pass filter 22, an all-pass filter 13 (see
A first portion of a second system 10b according to the present invention for extending low frequency performance of a loudspeaker is shown in
The bass manager 30 high-pass filters each of the main channels, for example, channels 12a and 12b for a two channel system, and outputs them to their respective signal chains. Additionally, the bass manager 30 sums the channels 12a and 12b and low-pass filters the sum to provide a combined low-passed (or bass) signal 31 to the all-pass filter 13 and to the first side chain 20. In a conventional system, the combined low-passed signal 31 is sent on directly to a subwoofer amplifier and on to a subwoofer, or directly to a powered subwoofer. In the case of the present invention, the combined low-pass filtered signal 31 may be additionally processed as described herein using the present invention. The optional all-pass filter 13 processes the combined low-passed signal 31 to provide a delayed low-passed signal 33 to the dynamic high-pass filter 14. The system 10b is typically a high-power system, for example, a greater than approximately 20 watt system.
In another embodiment, the second system 10b may receive a pre-filtered input signal 12 (see
The first limiting side chain loop 60 receives the filtered signal 15 generated by the dynamic high-pass filter 14. The object of the first limiting side chain loop 60 is limiting the speaker excursion to prevent the driver 18a from degrading or failing due to excessive excursion, and to keep non-linear overload distortion to within reasonable limits. The first limiting side chain loop 60 comprises in-series, a driver(s) excursion predictor 62, a second full wave rectifier 64, and a second non-linear transfer function 66. The excursion predictor circuit 62 is preferably a linear two-port network having a frequency response corresponding proportionally to driver excursion vs. frequency of the loudspeaker 18 comprising the loudspeaker driver 18a, speaker enclosure 38 and any port(s) or passive radiators employed, such as shown as passive radiator 21, and generates a predicted excursion signal 63 based on the filtered signal 15. The rectifier 64 is preferably a peak-type to predict the peak excursion, with appropriate attack and release time constants, and processes the predicted excursion signal 63 to generate a rectified excursion signal 65. The non-linear transfer function circuit 66 processes the rectified excursion signal 65 to generate a first limiting signal 67 comprising a zero or near zero output for low predicted excursions of the driver 18a, and proportionally greater output as the predicted excursion limit of the driver 18a is approached, causing a limiting effect as graphed in
The second limiting side chain loop 70 receives the filtered signal 15 generated by the dynamic high-pass filter 14 and provides a second limiting signal 77 based on predictions of the velocity of air in any port, or of the excursion of a passive radiator 39. The side chain loop 70 includes a port velocity or passive excursion predictor 72, a third full wave rectifier 74, and a third non-linear transfer function 76. The side chain loop 70 generates a zero or near zero limiting signal 77 for low-level signals, and increases the limiting signal 77 as the port velocity predictions approach velocity limits or passive excursion predictions approach limits of the excursion of the passive radiator.
If the speaker enclosure 38 is a vented driver-box system, then the limiting side chain loop 70 comprises the following. The predictor 72 comprises a linear two-port system having one input port and one output port and having a frequency response corresponding proportionally to vent or port air velocity vs. frequency. The predictor 72 thus generates a prediction signal 73 of the vent or port velocity based on the filtered signal 15. The rectifier 74 is preferably a peak-detecting rectifier having suitable attack and release time constants. The non-linear transfer function 76 produces zero or near zero third rectified signal 75 for a low value of the prediction signal 73, and rapidly increasing the third rectified signal 75 for higher values of the prediction signal 73 (as a limit of non-turbulent air velocity is approached or exceeded), forming a limiting effect. An example of a maximum port velocity is approximately 35 m/s. The object of limiting the port velocity is to limit extraneous noise called “chuffing.”
If the driver-box system 38 includes a passive radiator 21 rather than a vent or port, then the limiting side chain loop 70 comprises the following. The predictor 72 is an excursion versus frequency predictor for the passive radiator, and is preferably a linear two-port having a frequency response corresponding proportionally to the passive radiator excursion vs. frequency. If the loudspeaker 18 employs a combination of one or more ports or passive radiators, then the predictor 72 is an excursion predictor for the worst case of any of the techniques in use versus frequency. The predictor 72 generates the prediction signal 73 based on the filtered signal 15 and provides the prediction signal 73 to the full wave rectifier 74. The full wave rectifier 74 generates a third rectified signal 75 based on the prediction signal 73 and provides the rectified signal 75 to the non-linear transfer function 76.
In either case, the third non-linear transfer function 76 processes the third rectified signal 75 to generate a second limiting signal 77 provided to the combining network 100.
The side loop 80 limits or prevents audible clipping in the power amplifier 16 by processing the near instantaneous speaker signal 17 generated by the power amplifier 16 and comparing the output voltage of the instantaneous speaker signal 17 to the power supply rails +Vcc 40 and −Vcc 42. As either voltage +Vcc or −Vcc is approached by the speaker signal 17, an audible clipping detector 82 produces a detector output signal 83. An audibility transfer function 84 processes the detector output signal 83 and generates a clipping signal 85 which predicts the occurrence of audible clipping distortion, in other words, the likelihood of the onset audible clipping or the likelihood that the clipping distortion will be audible, based on the detector output signal 83. The audibility transfer function 84 may include a time constant corresponding to an estimate how long clipping must occur for it to become audible, the percentage of time in clipping, the spectral change resulting from clipping, or other transfer function providing a measure of clipping distortion.
The audibility transfer function 84 provides the clipping signal 85 to the fourth non-linear transfer function 86. The fourth non-linear transfer function 86 follows an input/output curve such as shown in
The side loop 90 comprises a power limiting circuit including a multiplier 92, a thermal time constant modeler 94, and a fifth non-linear transfer function 96. The electrical power applied to the speaker 18, when evaluated with multiple concatenated time constants, is a reliable predictor of voice coil temperature. The voice coil temperature is in turn a reliable indicator of one principal kind of stress placed on loudspeaker 18, namely thermal stress. The multiplier 92 receives the instantaneous speaker signal 17 from the output of the power amplifier 16 and a voltage 43 representing the current through the loudspeaker 18a from the top of a low value current-sensing resistor R1 in series with a ground lead 44 of the loudspeaker 16. The multiplier 92 generates a multiplied signal 93 proportional to the instantaneous power dissipated in the loudspeaker 16 and is of such a type wherein either polarity of voltage on either input 17 or 43 provides a positive going output. The signal 93 is provided to the thermal time constant modeler 94 which will normally have multiple time constants to mimic the voice coil 18a temperature in light of the thermal resistance between the voice coil 18a and ambient, the thermal resistance comprising the thermal resistance of the voice coil 18a, and the transmission of heat to the surroundings of the voice coil 18a. The thermal time constant modeler 94 generates an estimate of the power consumed by the voice coil 18a weighted by appropriate time constants to represent the temperature of the voice coil 18a and provides the power estimate 95 to the non-linear transfer function 96 which generates a fifth limiting signal 97 provided to combining network 100. The non-linear transfer function 96 produces a zero limiting signal 97 for low levels of the power estimate 95, and produces an increasing limiting signal 97 for power estimates 95 above a threshold, at a rate to limit power to in-turn limit voice coil 18a temperature to a maximum of voice coil temperature. The maximum voice coil temperature is selected to be consistent with the dissipation capability of the voice coil and temperature rise of copper or aluminum wire, its insulation, its glue systems, and the integrity of any former on which the voice coil is wound, the glue bond between the former and the cone, and any other involved structures.
The combining network 100 combines the outputs of any or all of the four limiting side chains 60, 70, 80, and 90 to form a limiting signal 50 provided to the limiter 36 (see
A first method according to the present invention is described in
A second method according to the present invention is described in
One skilled in the art will understand the foregoing as a description of feedforward control loops, used to predict excursion, power, etc., which are designed using control theory appropriate to such loops, such as scaling functions to make particular voltage or digital representation of voltage correspond proportionally to the effect being measured. Feedforward design may be preferred for its inherent stability, but feedback design through reorganization of the various blocks is clearly possible.
While the invention herein disclosed has been described by means of specific embodiments and applications thereof, numerous modifications and variations could be made thereto by those skilled in the art without departing from the scope of the invention set forth in the claims.
| Number | Name | Date | Kind |
|---|---|---|---|
| 4113983 | Steel | Sep 1978 | A |
| 4327250 | von Recklinghausen | Apr 1982 | A |
| 4583245 | Gelow et al. | Apr 1986 | A |
| 4894566 | Rush | Jan 1990 | A |
| 5481617 | Bjerre | Jan 1996 | A |
| 5577126 | Klippel | Nov 1996 | A |
| 5729611 | Bonneville | Mar 1998 | A |
| 6201873 | Dal Farra | Mar 2001 | B1 |
| 6665408 | Schott | Dec 2003 | B1 |
| 6865274 | Aarts | Mar 2005 | B1 |
| 6931135 | Kohut | Aug 2005 | B1 |
| 7274793 | Combest et al. | Sep 2007 | B2 |
| 7372966 | Bright | May 2008 | B2 |
| Number | Date | Country | |
|---|---|---|---|
| 20080175397 A1 | Jul 2008 | US |
