The present invention relates to a low ignition propensity cigarette that reduces the possibility of a burnable material when the lighted cigarette is placed on the burnable material, wrapping paper for the cigarette, and a method of producing wrapping paper.
Well-known low ignition propensity cigarettes of this type include a self-distinguishing cigarette disclosed, for example, in Patent Document 1. This cigarette has filling material and single wrapping paper that wraps the filling material in a rod-like shape. The wrapping paper includes high and low air permeable regions that are alternately arranged in an axial direction of the cigarette. The high and low air permeable regions each form a shape of a band extending in a circumferential direction of the cigarette.
When the self-extinguishing cigarette is in a smoldering state at its distal end as the smoker does not puff the cigarette after lighting it, the fire cone is automatically extinguished by the low air permeable region at the point of reaching the low air permeable region. Patent Document 1: Unexamined Japanese Patent Publication No. 1-225473
The low air permeable region of the wrapping paper, which realizes the automatic extinguishment, has extremely low air permeability as compared to air permeability of a high air permeable region. There is a great difference in air permeability between the low and high air permeable regions. During smoking, therefore, a great difference occurs between the draw resistance of a cigarette when the fire cone is in the high air permeable region and the draw resistance of the cigarette when the fire cone is in the low air permeable region. This difference brings discomfort to the smoker.
If the number of the low air permeable regions per self-extinguishing cigarette is increased in order to prevent an accident fire attributable to a cigarette, the suction resistance of the whole cigarette is inevitably increased. Such a cigarette fails to provide pleasant smoking to the smoker.
It is an object of the invention to provide a low ignition propensity cigarette that is proper for prevention of an accident fire without ruining pleasant smoking, wrapping paper thereof, and a method of producing wrapping paper.
In order to achieve the above object, the low ignition propensity cigarette according to the present invention comprises filling material and a single wrapping paper wrapping the filling material into a rod-like shape. The wrapping paper includes a highly conducting zone formed by calendering and having higher thermal conductivity than inherent thermal conductivity, and a burning depression layer formed by coating a burning depression agent onto the wrapping paper, for reducing burning speed of the wrapping paper.
In a dangerous situation where the low ignition propensity cigarette is lighted and placed on a burnable material while having smolder, when the fire cone of the cigarette reaches the highly conducting zone, the highly conducting zone releases the heat of the fire cone to the burnable material to reduce the temperature of the fire cone. When the fire cone reaches the burning depression layer of the wrapping paper, the burning depression layer prevents the wrapping paper from being burnt and reduces the temperature of the fire cone. The temperature of the fire cone is thus reduced at any rate. Even in the dangerous situation as mentioned above, the possibility that the flame spreads to the burnable material is reduced.
Preferably, the burning depression layer has a portion overlapping with the highly conducting zone. In this case, when the fire cone reaches overlapping portions of the burning depression layer and the highly conducting zone, the burning depression layer and the highly conducting zone reduce the temperature of the fire cone in cooperation with each other. This provides a higher effect of preventing the flame spreading.
In a normal smoking state where a puff action is repeated with respect to the low ignition propensity cigarette, the fire cone can be supplied with oxygen from air that enters the cigarette. Regardless of the highly conducting zone and the burning depression layer, the fire cone is kept smoldering.
When the burning depression layer is formed by coating the highly conducting zone with a burning depression agent after the highly conducting zone is formed in the wrapping paper by calendering, the burning depression agent fits well onto the highly conducting zone. It is therefore possible to form the burning depression layer simply by coating the highly conducting zone with the burning depression agent only once.
To be specific, the highly conducting zone is either formed over the entire wrapping paper or as bands arranged at predetermined intervals in an axial direction of the low ignition propensity cigarette, the bands surrounding the entire circumference of the low ignition propensity cigarette. In this case, even if the low ignition propensity cigarette is placed on a burnable material in any condition, the bands of the highly conducting zone contact the burnable material and reduce the temperature of the fire cone of the cigarette.
When the highly conducting zone is formed of a plurality of bands, it is preferable that the burning depression layer also include a plurality of bands, and that the bands of the highly conducting zone and of the burning depression layer be superposed upon each other. In this case, even in the dangerous situation as mentioned above, the bands of the highly conducting zone and of the burning depression layer reliably extinguish the fire cone of the cigarette and determine an extinction position of the fire cone.
Preferably, the burning depression layer is formed on an inner surface of the wrapping paper (claim 6). In this case, since the highly conducting zone is located between the burning depression layer and the burnable material, functions of the highly conducting zone are not hampered by the burning depression layer in a dangerous situation.
Preferably, the bands of the highly conducting zone are formed of recesses obtained by concaving parts of the wrapping paper by calendering, and the recesses each have slant edges on both ends separated away from each other in a longitudinal direction of the low ignition propensity cigarette.
The present invention further provides wrapping paper for the above-described low ignition propensity cigarette. The wrapping paper includes the highly conducting zone and the burning depression layer.
The invention further provides a method of producing the wrapping paper. The producing method includes the steps of forming in a web made of paper material the highly conducting zone having higher thermal conductivity than the inherent thermal conductivity of the web, and coating the web with the burning depression agent either before or after the calendering to form the burning depression layer for reducing burning speed of the web.
Preferably, the calendering forms the highly conducting zone by applying pressure of 15 to 25 N/mm to the web.
The low ignition propensity cigarette and the wrapping paper of the invention greatly reduce the possibility that flame spreads to a burnable material due to the fire cone of the low ignition propensity cigarette even in the dangerous situation.
The air permeability of the highly conducting region obtained by calendering is not greatly reduced lower than the inherent air permeability of the wrapping paper. Moreover, when the highly conducting zone is formed of a plurality of bands, the draw resistance of the low ignition propensity is not substantially changed during smoking, so that the smoker does not feel discomfort.
The method of producing the wrapping paper forms the highly conducting zone while regulating the pressure to be applied to the web within the range of from 15 to 25 N/mm. The method accordingly prevents the web from being ripped, and is capable of stably forming the highly conducting zone.
A filter cigarette shown in
The cigarette 2 has filling material 8 and single wrapping paper 6 that wraps the filling material in a rod-like shape. The filling material 8 includes not only shred tobacco obtained by shredding leaf tobacco but also reconstructed shred tobacco obtained by shredding a reconstructed tobacco sheet, expanded shred tobacco obtained by subjecting shred tobacco to expansion processing, etc.
As for thermal conductivity, the wrapping paper 6 has two highly conducting bands 10 functioning as a highly conducting zone. The highly conducting bands 10 are arranged away from each other in an axial direction of the cigarette 2 and extend around the cigarette 2 over the entire circumference of the cigarette 2. More specifically, a first highly conducting band 10 is set at 20 mm away from a distal end of the cigarette 2, and a second highly conducting band 10 at 20 mm away from the first highly conducting band 10 in the axial direction of the cigarette 2. The highly conducting bands 10 have a width of 7 mm. The second highly conducting band 10 and the tipping paper 7 are set at 5 mm away from each other. The cigarette 2 has a total length of about 85 mm and a circumferential length of 25 mm.
The highly conducting bands 10 are obtained by treating the wrapping paper 6 with calendering. The highly conducting bands 10 thus obtained have higher thermal conductivity than inherent thermal conductivity of other portions of the wrapping paper 6, which have not undergone the calendering, namely, the inherent thermal conductivity of the wrapping paper itself.
To be more specific, the calendering roller 12 is made of steel. Pressing protrusions 12 as shown in
After the wrapping paper 6 passes through between the calendering roller 12 and the press roller 14, recessed portions shown in
The press roller 14 is made of steel, cotton fiber, aramid fiber, rubber or the like, and is not limited in material. Nevertheless, the material of the press roller 14 is preferably softer than that of the calendering roller 12.
In comparison between inherent thermal conductivity of the wrapping paper 6 and thermal conductivity of the highly conducting bands 10, an increase rate of the thermal conductivity of the highly conducting bands to the inherent thermal conductivity depends upon the material of the calendering and press rollers 12 and 14 and pressure as shown in TABLE 1 below.
In TABLE 1, A and B represent wrapping papers different in air permeability. The wrapping papers A and B have 72 and 35 Coresta units, respectively. The average thermal conductivities of the wrapping papers A and B that have not been calendered indicate the inherent thermal conductivities of the wrapping papers A and B.
The S & S (number), C & S (number), and A & S (number) presented under the Details of Calendering in TABLE 1 denote “the material of the press roller 14” & “the material of the calendering roller” (pressure (N/mm)). Letters S, C, and A represent steel, cotton fiber, and aramid fiber, respectively.
As illustrated in
The burning depression bands 16 compensate shortage of the thermal conductivity required for the highly conducting bands 10. More specifically, in such a dangerous situation that the lighted cigarette 2 is placed on a burnable material, the highly conducting bands 10 are required to have a thermal conductivity of at least about 0.45 W/(K·m) to reliably extinguish a smolder of the cigarette 2 in a state of smoldering in the highly conducting bands 10.
However, the thermal conductivities of the highly conducting bands 10 in TABLE 1 are lower than 0.45 W/(K·m). The burning depression bands 16 are superposed upon the highly conducting bands 10 and are made by a predetermined coating amount to compensate the shortage of the thermal conductivities of the highly conducting bands 10.
A low ignition propensity cigarette disclosed in U.S. Pat. No. 3,785,144 includes inner wrapping paper having a thermal conductivity raging from 0.50 to 0.56 W/(K·m). Difference between the thermal conductivity of the inner wrapping paper and the thermal conductivity required for the highly conducting bands 10 of the invention (0.45 W/(K·m)) results from the difference between the single wrapping paper 6 of the invention and the double wrapper disclosed in the above publication. The double wrapper has a double structure made of the inner wrapping paper and an outer wrapping paper.
TABLE 2 below shows results of evaluation on fire-extinguishing performance or low ignition propensity, of cigarettes C1, C2 and E1 to E15 in the above-described dangerous situation.
C1 and C2 are cigarettes of Comparative Examples, which are made of wrapping papers A and B. E1 to E15 are cigarettes of Embodiments, which are made of wrapping papers having highly conducting bands 10 obtained by calendering of various forms and wrapping papers having not only the highly conducting bands 10 but also burning depression bands 16. In TABLE 2, α represents the presence of the burning depression bands 16 made by a coating amount of 0.10 g/m2, and P represents the presence of the burning depression bands 16 made by a coating amount of 0.24 g/m2.
The results of evaluation shown in TABLE 2 were obtained by a Cigarette Extinction Test Method. In this test method, a cigarette to be tested is first placed upright. In this position, the cigarette lets to be burnt up to 15 mm away from a top end thereof. Then, the lighted cigarette is left to lie in a horizontal position on a burnable material that is formed by superposing ten sheets of filter paper (item: Whatman No. 2). The extinguishing rates shown in TABLE 2 indicate the percentage of the number of cigarettes the smolders of which were extinguished before the cigarettes were burnt to their full lengths with respect to the number of the lighted cigarettes that were burnt to their full lengths.
The results of evaluation in TABLE 2 are shown in graphs of
As is apparent from
As is evident from
The highly conducting bands 10 are obtained by calendering, and the coating amount of the burning depression agent forming the burning depression bands 16 is very small as described above. Accordingly, the highly conducting bands 10 and the burning depression bands 16 do not greatly reduce air permeability of the wrapping papers 6 as a whole. Consequently, when the low ignition propensity cigarette of the invention is smoked, the smoker does not feel uneasiness and can smoke comfortably.
As is clear from
The calendering/coating apparatus has a running path 18 of web W for forming the wrapping paper 6. The running path 18 extends from a roll of the web W to a take-up reel 22, and includes a large number of guide rollers 20 for guiding the web W.
A pair of pinch rollers 23a and 23b is disposed in an upstream portion of the running path 18. A calendering machine 24 is arranged downstream of the pinch rollers 23. The calendering machine 24 has the calendering roller 12, which is rotatably supported. A press roller 14 is situated in the vicinity of the calendering roller 12. The press roller 14 is capable of moving toward and away from the calendering roller 12.
To be more specific, the press roller 14 is rotatably supported by a lower end of an arm 26. The arm 26 upwardly extends from the press roller 14 and rockably supported in the center thereof. A press cylinder 28 is connected to an upper end of the arm 26. The press cylinder 28 rocks the press roller 14 through the arm 26 by expanding and contracting motions thereof. As a result, the press roller 14 moves toward and away from the calendering roller 12.
While the calendering roller 12 is rotated, the web W passes through between the calendering roller 12 and the press roller 14. In this process, the web W is intermittently subjected to the calendering. Consequently, in the web W, the highly conducting bands 10 each having a band-like shape are formed at the above-mentioned intervals. As shown in
A coating device 32 is located in the running path 18 in a downstream side of the calendering machine 24. The coating device 32 includes a solution tank 34. Contained in the solution tank 34 is a solution of sodium alginate, namely, burning depression agent. The coating device 32 further includes a transfer roller 36, which is rotatably carried on the solution tank in a state partially immersed in the solution within the solution tank 34.
As is obvious from
The burning depression agent is coated onto the highly conducting bands 10 obtained by calendering, and therefore fits well onto the highly conducting bands 10. Accordingly, the burning depression bands 16 having desired coating amount can be formed only by once coating the highly conducting bands 10 with the burning depression agent.
A drier 38 is arranged in the running path 18 in a downstream side of the coating device 32. The web W on which the burning depression bands 16 are formed passes the drier 38 in the downstream side of the coating device 32. In this process, the burning depression bands 16 of the web W are subjected to a drying process. The web W that has passed the drier 38 is reeled in the take-up reel 22. A roll R of the wrapping paper 6 having the highly conducting bands 10 and the burning depression bands 16 is formed in the take-up reel 22.
In the running path 18, a retrieve guide 40 is interposed between the calendering machine 24 and the coating device 32. The retrieve guide 40 is attached to a rod end of a retrieve cylinder 42.
When the calendering/coating apparatus is at rest, the retrieve cylinder 42 extends from a state illustrated, to thereby upwardly move the retrieve guide 40. The upward movement of the retrieve guide 40 lifts a portion of the web W as shown by a chain double-dashed line, and then detaches the web W from the transfer roller 36 of the coating device 32.
The roll R is supplied to a cigarette making machine, not shown, and is used for production of cigarettes.
In the calendering/coating apparatus, the calendering machine 24 may be disposed downstream of the coating device 32. However, considering the coating properties of the burning depression agent, the coating device 32 is preferably located downstream of the calendering machine 24. The calendering/coating apparatus itself is incorporable into a cigarette making machine.
The invention is not limited to the low ignition propensity cigarette, the wrapping paper, and the method of producing wrapping paper according to the one embodiment. Instead, the invention may be modified in various ways.
For instance, the highly conducting bands 10 are not limited to an example shown in
The burning depression bands 16 and layer 16a can be made of a burning depression agent other than sodium alginate.
Number | Date | Country | Kind |
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2006-333317 | Dec 2006 | JP | national |
This application is a Continuation of co-pending PCT International Application No. PCT/JP2007/073502 filed on Dec. 5, 2007, which designated the United States, and on which priority is claimed under 35 U.S.C. §120. This application also claims priority under 35 U.S.C. §119(a) on Patent Application No. 2006-333317 filed in Japan on Dec. 11, 2006. The entire contents of each of the above documents is hereby incorporated by reference into the present application.
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Number | Date | Country | |
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Number | Date | Country | |
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Parent | PCT/JP2007/073502 | Dec 2007 | US |
Child | 12481908 | US |