This application claims benefit of pending prior U.S. Provisional Patent Application Ser. No. 60/368,300, filed Mar. 27, 2002 by Jack Foster et al. for LOW LOSS OPTICAL SWITCH USING MAGNETIC ACTUATION AND SENSING, which is hereby incorporated herein by reference.
This invention relates to optical switching apparatus and methods in general, and more particularly to actuation devices for optical switching.
Often it is desirable to have a relatively small switching fabric for a variety of purposes, such as optical add-drop or small switching fabrics for all-optical networks. A variety of techniques have been used for this purpose. For example, it is possible to use micromachined moving mirrors for free space optics switching devices. Typically, these mirrors are inserted between collimators so as to switch the beam between the collimators. Likewise, it is possible to move the fiber in front of the collimator lens and thereby steer the beam from one collimator to another. This actuation may be done by using piezoelectric, magnetic or other means. Or, conversely, the lens may be moved in front of a stationary fiber to achieve the same beam deflection, with similar actuation mechanisms, if desired.
It is important that any actuation mechanisms be not susceptible to vibrations that may be occurring in the operating environment of the switch. In this respect, it is generally preferred to use balanced rotational mechanisms, such as properly designed mirrors, which are not susceptible to linear vibrations. This is because virtually all vibrations which occur in the operating environment are translational in nature. Mirrors also have the advantage that any angular rotation is multiplied by two.
Most of the other systems described above, apart from mirrors, suffer adversely from these environmental vibrations and, hence, these systems require separate sensors and tight servo-controls to overcome environmental vibration problems. Systems that use relative movement of the fiber or the lens also suffer from the fact that the fibers are generally terminated with an 8 degree cut to avoid reflections. This configuration complicates effective coupling and, in turn, puts more stringent alignment requirements on the fiber and its motion.
Recently, a system has been introduced by Polatis which rotates the collimators with respect to each other. See, for example, International Patent Application No. PCT WO 01/50176 A1. A connection is made when the collimators are properly pointing at each other. The system described uses arrays of piezo-electric torsional actuators, and possibly sensors, to rotate the collimators with respect to each other. This system has good optical characteristics. However, piezo actuators typically require a high voltage power source, and are prone to large drifts. In addition, this system is also quite expensive per port.
It is, therefore, extremely desirable to construct a switching fabric that has very low loss, a low cost, and an ability to be expanded that can expand to a relatively large size (e.g. 256×256).
A system of rotatable collimators is described, which are magnetically actuated and sensed. These collimators are oriented with respect to each other so that the undeflected beams converge in the center of the opposite fields, thereby reducing the required deflection angles by a factor of 2. A set of coils on the moving collimators interact with stationary permanent magnets such that rotation in two axes takes place. By measuring the inductance change of the coils, it is possible to measure the rotations of each coil, thereby providing a sensor output for the collimator, necessary to provide adequate positioning. The collimators are fixed, with the right orientation in an etched sheet which provides for the gimbal mounting of all these devices. The collimators are fixed at the center of mass so that no external reaction takes place when vibrations occur. The collimators used have very well controlled beam pointing abilities and are of the type described in U.S. patent application Ser. No. 09/715,917, which is hereby incorporated herein by reference. However, the tolerances on the rotatable pointing are substantially relaxed so as to provide inexpensive switching devices.
This invention provides for a novel optical switching apparatus, specifically apparatus for selectively positioning a collimator body, the apparatus comprising: support means adjustably supporting the collimator body relative to a first position; and adjustment means for selectively adjusting the collimator body from the first position to a second position, the adjustment means comprising an actuator component having a driver coil and a magnetic structure with a first gap formed therebetween, one of the driver coil and the magnetic structure being in attachment to the selectively positionable collimator body and the other one of the driver coil and the magnetic structure being in attachment to a fixed support in connection with the support means adjustably supporting the collimator body; wherein an electrical current through the driver coil of the at least one actuator component causes the collimator body to move in a direction perpendicular to a magnetic field created by the magnetic structure of the at least one actuator component.
This invention also provides for a novel optical switch, specifically a system for facilitating an optical cross-connect from a first region to a second region, the system comprising: a first collimator body and a second collimator body adjustably positioned at the first region and the second region, respectively, the first collimator body and the second collimator body each having a proximal end and a distal end, respectively, the proximal end of the first collimator body and the proximal end of the second collimator body being oriented toward one another, and first support means and second support means for adjustably supporting the first collimator body at a first position and the second collimator body at a second position, respectively; first adjustment means and second adjustment means for selectively adjusting the first collimator body from the first position to a third position and the second collimator body from the second position to a fourth position, respectively, the first adjustment means and the second adjustment means each comprising an actuator component having a driver coil and a magnetic structure with a gap formed therebetween, one of the driver coil and the magnetic structure of the first adjustment means being fixedly attached to the first collimator body and the other one of the driver coil and the magnetic structure of the first adjustment means being fixedly attached to the first support means, one of the driver coil and the magnetic structure of the second adjustment means being fixedly attached to the second collimator body and the other one of the driver coil and the magnetic structure of the second adjustment means being fixedly attached to the second support means; first current controller means and second current controller means for controlling a first electrical current and a second electrical current, respectively, the first current controller means selectively applying the first electrical current to the driver coil of the first adjustment means, the second current controller means selectively applying the second electrical current to the driver coil of the second adjustment means; first determiner means and second determiner means for determining a relative position of the first collimator body and a relative position of the second collimator body, respectively; and a first feedback loop and a second feedback loop connecting the first determiner means to the first current controller means and the second determiner means to the second current controller means, respectively.
In another embodiment of the invention, there is provided a system for facilitating an optical cross-connection from a first region to a second region, the system comprising: a first collimator body and a second collimator body adjustably positioned at the first region and the second region, respectively, the first collimator body and the second collimator body each having a proximal end and a distal end, respectively, the proximal end of the first collimator body and the proximal end of the second collimator body being oriented toward one another; first support means and second support means for adjustably supporting the first collimator body at a center of mass thereof and the second collimator body at a center of mass thereof, respectively; and first adjustment means and second adjustment means for selectively adjusting the position of the first collimator body from the first position to a third position and the second collimator body from the second position to a fourth position.
In another embodiment of the invention, there is provided a method for selectively positioning a collimator body, the method comprising: supporting the collimator body relative to a first position; and adjusting the collimator body from the first position to a second position, using adjustment means comprising an actuator component having a driver coil and a magnetic structure with a first gap formed therebetween, one of the driver coil and the magnetic structure being in attachment to the selectively positionable collimator body and the other one of the driver coil and the magnetic structure being in attachment to a fixed support in connection with the support means adjustably supporting the collimator body, wherein an electrical current through the driver coil of the at least one actuator component causes the collimator body to move in a direction perpendicular to a magnetic field created by the magnetic structure of the at least one actuator component.
In another embodiment of the invention, there is provided a method for facilitating an optical cross-connect from a first region to a second region, the method comprising: providing a first collimator body and a second collimator body adjustably positioned at the first region and the second region, respectively, the first collimator body and the second collimator body each having a proximal end and a distal end, respectively, the proximal end of the first collimator body and the proximal end of the second collimator body being oriented toward one another; supporting the first collimator body at a first position and the second collimator body at a second position, respectively; adjusting the first collimator body from the first position to a third position and the second collimator body from the second position to a fourth position, using first adjustment means and second adjustment means, respectively, the first adjustment means and the second adjustment means each comprising an actuator component having a driver coil and a magnetic structure with a gap formed therebetween, one of the driver coil and the magnetic structure of the first adjustment means being fixedly attached to the first collimator body and the other one of the driver coil and the magnetic structure of the first adjustment means being fixedly attached to the first support means, one of the driver coil and the magnetic structure of the second adjustment means being fixedly attached to the second collimator body and the other one of the driver coil and the magnetic structure of the second adjustment means being fixedly attached to the second support means; determining a relative position of the first collimator body and a relative position of the second collimator body, respectively; and applying a first electrical current to the driver coil of the first adjustment means based on the relative position of the first collimator body, and applying a second electrical current to the driver coil of second adjustment means based on the relative position of the second collimator body.
In another embodiment of the invention, there is provided a method for facilitating an optical cross-connection from a first region to a second region, the method comprising: providing a first collimator body and a second collimator body adjustably positioned at the first region and the second region, respectively, the first collimator body and the second collimator body each having a proximal end and a distal end, respectively, the proximal end of the first collimator body and the proximal end of the second collimator body being oriented toward one another; supporting the first collimator body at a center of mass thereof and supporting the second collimator body at a center of mass thereof; and adjusting the position of the first collimator body from the first position to a third position and the second collimator body from the second position to a fourth position.
These and other objects and features of the present invention will be more fully disclosed by the following detailed description of the preferred embodiments of the invention, which is to be considered together with the accompanying drawings wherein like numbers refer to like parts and further wherein:
Both small-scale, and scale-free, space switching fabrics are important with respect to the development of all optical networks. By avoiding costly electrooptical converters, enhanced performance is provided at a decreased cost.
Items that are of importance for an optical network switching fabric are the size of the fabric, the average insertion loss per connection, the variation in insertion loss, the polarization dependent loss (PDL loss) for each connection, the bandwidth of the system, the static and dynamic cross-coupling between ports, and the flue cost of the system per port. It is highly desirable to have a system that is large, has a low insertion loss, has a very low PDL loss, and has a very low cost per port.
While micro mirror systems have several advantages for very large systems, such as those above 256×256, these advantages are diminished when smaller systems are considered, such as those that might be prevalent in some all-optical networks of the near future.
More particularly, insertion loss becomes a very important factor if the full fiber (100-200 wavelengths), or substantial wavelength bands of the fiber, are switched, as this involves the loss of optical power over many wavelengths at the same time.
Referring to
Undeflected beams 40, 45, 50, 55, exiting from collimators 15, 20, 25, 30 are arranged to converge toward point 60, which is in the center of the exit plane of the opposite collimators 15′, 20′, 25′, 30′. A symmetrical arrangement holds true for the orientation of collimators 15′, 20′, 25′, 30′ in that undeflected beams 65, 70, 75, 80 converge toward point 85, which is in the center of the exit plane of the opposite collimators 15, 20, 25, 30.
A plate 90 comprises several sets of two dimensional gimbals (
The optical axis of each collimator is made to coincide with its center of rotation at plate 90 or plate 90′. This configuration permits beam rotation without causing any translation during the rotation of a set of collimators, e.g., collimator 15 and collimator 30′. The convergent arrangement of collimators 15, 20, 25, 30 and collimators 15′, 20′, 25′, 30′, respectively, reduces by half the required angle of deflection that is needed in both directions. For example, collimator 15 and collimator 30′ are each rotated until beam 40 and beam 80 are in alignment with one another, thereby allowing beam 40 to enter collimator 30′, or beam 80 to enter collimator 15, if the direction of the light beam is reversed.
Referring now to
Referring now to
Referring to
In an alternative embodiment of the present invention, the top and bottom ends 150, 155 may be removed for simplicity (as used herein, the terms “top” and “bottom” are intended to be understood in the context of the orientation shown in
In a preferred embodiment of the present invention, magnetic structures 130, 135, 140, 145 are made of permanent magnets and magnetic keeper material so as to create a gap field as high as possible, as is well known to those skilled in the art. The gap between magnetic structures 130, 135, 140, 145 and coils 100, 105, 110, 115, respectively, is configured wide enough to accommodate the rotation of the collimator 15 as it rotates around its axis in the x-direction and the y-direction. Because the motion of collimator 15 is conical with respect to the rotation point, the required distance between coils 100, 105, 110, 115 and magnetic structures 130, 135, 140, 145, respectively, increases along the length of each coil from top end 150 to bottom end 155, which in turn decreases the magnetic field.
In a preferred embodiment of the present invention (not shown), magnet structure 145 and coil 115 may be tapered with respect to longitudinal axis 120. The gap between coil 115 and magnetic structure 145 is decreased at top end 150 of coil 115, which is near the rotation point, and increased at the bottom end 155, so as to accommodate the larger travel of the distal end of collimator 15.
Referring now to
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In both of these cases, the area of coils 215 and 220 is restricted as much as possible in order to create a cell as small as possible. Each cell consists of a collimator, e.g. collimator 15, a set of coils 190 and 195, and the magnetic structure 205 and 210 attached to the surrounding cell wall (not shown). The cell walls (not shown) form a rectangular honeycomb array of intersecting lines. The honeycomb cells (not shown) are aligned with, and converge toward, the convergence point 60, 85 (
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In a preferred embodiment of the present invention (not shown), sheets 235 are fabricated by stacking together several ones of sheet 235 and then machining the stacked sheets 235 by electrical discharge machining (EDM). When etched, hole 240 may be etched in several sections that fold away upon insertion of the collimator such that the resulting flaps are used to attach collimator 15 to sheet 235.
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Sheet 235 may be made out of any suitable metal such as stainless steel, titanium, etc. In a preferred embodiment of the present invention, sheet 235 is a few mils thick. Typically, hinges 245 and 250 may be 1.7 mm long, with a 200 micron wide center hinge and 100 micron wide return hinges. With a typical aluminum collimator, which is about 2.8 mm in diameter and about 18 mm in length, the torsional resonance frequencies in both axes are on the order of 50 to 60 Hz. The next higher mode, which consists of vertical pumping mode, is in the neighborhood of 250-300 Hz.
Referring now to
During assembly, in order to orient the collimators in the appropriate convergent direction, collimators 15, 20, 25, 30 (or collimators 15′, 20′, 25′, 30′) are positioned in a second, thick aligned guiding plate (not shown), which has an array of conical holes oriented such that the desired convergence is forced on array 10 of collimators 15, 20, 25, 30 (or array 10′ of collimators 15′, 20′, 25′, 30′). Hinges 245 and 250 remain undeflected during insertion, and collimator 15 is then glued in place at hole 240. The convergence plate (not shown) is removed after collimator 15 is positioned at the correct orientation.
In another preferred embodiment of the present invention, and referring now to
Referring again to
In another preferred embodiment of the present invention (not shown), and referring again to
Number | Date | Country | |
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60368300 | Mar 2002 | US |