Example embodiments relate to a low-loss spiral coil, and more particularly, to a method of designing a spiral coil generating or receiving a magnetic field to have a low resistance in order to improve performance of the spiral coil.
An existing type of coil configured to generate a magnetic field may be formed by winding a conducting wire having a certain thickness by a plurality of layers or turns. When embedding such a coil in a small device, the coil may be formed to be extremely thin using a printed circuit board (PCB) process.
For a small coil, an entire length of a conducting wire of the coil may need to be great to generate numerous magnetic fields. However, a resistance of the coil may increase in proportion to the length of the conducting wire. As the entire length of the conducting wire increases, a quality factor (Q-factor) of the coil may be degraded, and heating or heat generation may be intensified causing various issues around the coil.
Thus, there is ongoing research to improve a Q-factor of a coil despite a long length of a conducting wire of the coil.
An aspect provides a low-loss spiral coil, and a method of designing the spiral coil configured to generate or receive a magnetic field so as to have a low level of resistance although having the same outer radius and the same number of turns as those of an existing thin film coil.
According to an example embodiment, there is provided a spiral coil including a conducting wire wound N turns. A width of each of wires corresponding to each of sections of the conducting wire may be determined by setting an entire width of the conducting wire to be a width of M sections of the conducting wire, and then determining the width of each of the wires such that a resistance of the spiral coil formed based on the width of the M sections is minimized.
Widths of the wires may change in a direction from an outer radius of the spiral coil towards a center of the spiral coil.
The widths of the wires may decrease by a predetermined reduction rate.
In the spiral coil of which the width of each of the wires is determined such that the resistance is minimized, as widths of wires corresponding to two neighboring sections of the conducting wire decrease by a uniform rate, an interval between the wires corresponding to the two neighboring sections may be formed.
In the spiral coil of which the width of each of the wires is determined such that the resistance is minimized, as widths of wires corresponding to two neighboring sections of the conducting wire decrease in proportion to a width of each of the wires, an interval between the wires corresponding to the two neighboring sections may be formed.
According to another example embodiment, there is provided a spiral coil including a conducting wire wound N turns. Widths of wires corresponding to each of sections of the conducting wire may change in a direction from an outer radius of the spiral coil towards a center of the spiral coil such that a resistance of the spiral coil is minimized.
When the widths of the wires increase in the direction from the outer radius towards the center, a width difference between wires corresponding to two neighboring sections of the conducting wire may be constant, or increase or decrease.
When the widths of the wires increase in the direction from the outer radius towards the center, an interval between wires corresponding to two neighboring sections of the conducting wire may be 0 or constant, or increase by a predetermined rate or an arbitrary rate or decrease by a predetermined rate or an arbitrary rate.
When the widths of the wires decrease in the direction from the outer radius towards the center, a width difference between wires corresponding to two neighboring sections of the conducting wire may be constant, or increase or decrease.
When the widths of the wires decrease in the direction from the outer radius towards the center, an interval between wires corresponding to two neighboring sections of the conducting wire may be 0 or constant, or increase by a predetermined rate or an arbitrary rate or decrease by a predetermined rate or an arbitrary rate.
According to still another example embodiment, there is provided a spiral coil including a conducting wire wound N turns. An interval between wires corresponding to each of sections of the conducting wire may change in a direction from an outer radius of the spiral coil towards a center of the spiral coil such that a resistance of the spiral coil is minimized.
When the interval between the wires increases in the direction from the outer radius towards the center, widths of wires corresponding to two neighboring sections of the conducting wire may be constant, or increase or decrease.
When the interval between the wires increases in the direction from the outer radius towards the center, a width difference between wires corresponding to two neighboring sections of the conducting wire may be constant, or increase or decrease.
When the interval between the wires decreases in the direction from the outer radius towards the center, widths of wires corresponding to two neighboring sections of the conducting wire may be constant, or increase or decrease.
When the interval between the wires decreases in the direction from the outer radius towards the center, a width difference between wires corresponding to two neighboring sections of the conducting wire may be constant, or increase or decrease.
According to yet another example embodiment, there is provided a spiral coil including a conducting wire wound N turns. A width difference between wires corresponding to each of sections of the conducting wire may change in a direction from an outer radius of the spiral coil towards a center of the spiral coil such that a resistance of the spiral coil is minimized.
When the width difference between the wires increases in the direction from the outer radius towards the center, an interval between wires corresponding to two neighboring sections of the conducting wire may be 0 or constant, or increase by a predetermined rate or an arbitrary rate or decrease by a predetermined rate or an arbitrary rate.
When the width difference between the wires decreases in the direction from the outer radius towards the center, an interval between wires corresponding to two neighboring sections of the conducting wire may be 0 or constant, or increase by a predetermined rate or an arbitrary rate or decrease by a predetermined rate or an arbitrary rate.
Hereinafter, some example embodiments will be described in detail with reference to the accompanying drawings. However, various alterations and modifications may be made to the examples. Here, the examples are not construed as limited to the disclosure and should be understood to include all changes, equivalents, and replacements within the idea and the technical scope of the disclosure.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting. As used herein, the singular forms “a,” “an,” and “the,” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises,” “comprising,” “includes,” and/or “including,” when used herein, specify the presence of stated features, integers, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, operations, elements, components, and/or groups thereof.
Unless otherwise defined, all terms, including technical and scientific terms, used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure pertains based on an understanding of the present disclosure. Terms, such as those defined in commonly used dictionaries, are to be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and the present disclosure, and are not to be interpreted in an idealized or overly formal sense unless expressly so defined herein.
Hereinafter, some example embodiments will be described in detail with reference to the accompanying drawings. Regarding the reference numerals assigned to the elements in the drawings, it should be noted that the same elements will be designated by the same reference numerals, wherever possible, even though they are shown in different drawings. Also, in the description of embodiments, detailed description of well-known related structures or functions will be omitted when it is deemed that such description will cause ambiguous interpretation of the present disclosure.
That is, a general-type spiral coil may be formed in a helical structure having a plurality of physical layers by winding, a plurality of times, a conducting wire to have a same diameter in the layers to increase a magnetic field strength, and thus it may not be easy to embed such a general spiral coil in a small device. However, the spiral coil illustrated in
The spiral coil may be provided as in various examples, as a non-limiting example, the following examples.
In a spiral coil having a conducting wire wound N turns, a width of each of wires respectively corresponding to sections of the conducting wire may change in a direction from an outer radius of the spiral coil towards a center of the spiral coil. Here, the conducting wire is assumed to be wound four turns for convenience of description.
(I) When widths, for example, w1, w2, w3, and w4, of the wires, for example, wire 1, wire 2, wire 3, and wire 4, respectively corresponding to the sections increase in the direction from the outer radius towards the center, a width difference, for example, x1, x2, and x3, between wires corresponding to two neighboring sections of the conducting wire may be constant, or increase or decrease.
(II) When the widths w1, w2, w3, and w4 of the wires wire 1, wire 2, wire 3, and wire 4 respectively corresponding to the sections increase in the direction from the outer radius towards the center, an interval, for example, p1, p2, and p3, between wires corresponding to two neighboring sections of the conducting wire may be 0 or constant, or increase by a predetermined rate or arbitrary rate or decrease by a predetermined rate or arbitrary rate.
(III) When the widths w1, w2, w3, and w4 of the wires wire 1, wire 2, wire 3, and wire 4 respectively corresponding to the sections decrease in the direction from the outer radius towards the center, the width differences x1, x2, and x3 between wires corresponding to two neighboring sections of the conducting wire may be constant, or increase or decrease.
(IV) When the widths w1, w2, w3, and w4 of the wires wire 1, wire 2, wire 3, and wire 4 respectively corresponding to the sections decrease in the direction from the outer radius towards the center, the intervals p1, p2, and p3 between widths of wires corresponding to two neighboring sections of the conducting wire may be 0 or constant, or increase by a predetermined rate or arbitrary rate or decrease by a predetermined rate or arbitrary rate.
(V) When the widths w1, w2, w3, and w4 of the wires wire 1, wire 2, wire 3, and wire 4 respectively corresponding to the sections are in a mixed situation of increasing and decreasing in the direction from the outer radius towards the center, the width differences x1, x2, and x3 between wires corresponding to two neighboring sections of the conducting wire may be constant, or increase or decrease.
(VI) When the widths w1, w2, w3, and w4 of the wires wire 1, wire 2, wire 3, and wire 4 respectively corresponding to the sections are in a mixed situation of increasing or decreasing in the direction from the outer radius towards the center, the intervals p1, p2, and p3 between widths of wires corresponding to two neighboring sections of the conducting wire may be 0 or constant, or increase by a predetermined rate or arbitrary rate or decrease by a predetermined rate or arbitrary rate.
In a spiral coil having a conducting wire wound N turns, an interval between wires respectively corresponding to sections of the conducting wire may change in a direction from an outer radius of the spiral coil towards a center of the spiral coil.
(I) When an interval, for example, p1, p2, and p3, between widths of wires, for example, wire 1, wire 2, wire 3, and wire 4, respectively corresponding to the sections of the conducting wire is 0 in the direction from the outer radius towards the center, a width, for example, w1, w2, w3, and w4, of wires corresponding to two neighboring sections of the conducting wire may be constant, or increase or decrease.
(II) When the intervals p1, p2, and p3 between the widths of the wires wire 1, wire 2, wire 3, and wire 4 respectively corresponding to the sections of the conducting wire are 0 in the direction from the outer radius towards the center, a width difference, for example, x1, x2, and x3, between wires corresponding to two neighboring sections of the conducting wire may be constant, or increase or decrease.
(III) When the intervals p1, p2, and p3 between the widths of the wires wire 1, wire 2, wire 3, and wire 4 respectively corresponding to the sections of the conducting wire are constant in the direction from the outer radius towards the center, the widths w1, w2, w3, and w4 of the wires corresponding to two neighboring sections of the conducting wire may be constant, or increase or decrease.
(IV) When the intervals p1, p2, and p3 between the widths of the wires wire 1, wire 2, wire 3, and wire 4 respectively corresponding to the sections of the conducting wire are constant in the direction from the outer radius towards the center, the width differences x1, x2, and x3 between wires corresponding to two neighboring sections of the conducting wire may be constant, or increase or decrease.
(V) When the intervals p1, p2, and p3 between the widths of the wires wire 1, wire 2, wire 3, and wire 4 respectively corresponding to the sections of the conducting wire increase by a predetermined rate or arbitrary rate in the direction from the outer radius towards the center, the widths w1, w2, w3, and w4 of the wires corresponding to two neighboring sections of the conducting wire may be constant, or increase or decrease.
(VI) When the intervals p1, p2, and p3 between the widths of the wires wire 1, wire 2, wire 3, and wire 4 respectively corresponding to the sections of the conducting wire increase by a predetermined rate or arbitrary rate in the direction from the outer radius towards the center, the width differences x1, x2, and x3 between wires corresponding to two neighboring sections of the conducting wire may be constant, or increase or decrease.
(VII) When the intervals p1, p2, and p3 between the widths of the wires wire 1, wire 2, wire 3, and wire 4 respectively corresponding to the sections of the conducting wire decrease by a predetermined rate or arbitrary rate in the direction from the outer radius towards the center, the widths w1, w2, w3, and w4 of the wires corresponding to two neighboring sections of the conducting wire may be constant, or increase or decrease.
(VIII) When the intervals p1, p2, and p3 between the widths of the wires wire 1, wire 2, wire 3, and wire 4 respectively corresponding to the sections of the conducting wire decrease by a predetermined rate or arbitrary rate in the direction from the outer radius towards the center, the width differences x1, x2, and x3 between wires corresponding to two neighboring sections of the conducting wire may be constant, or increase or decrease.
In a spiral coil having a conducting wire wound N turns, a width difference between wires respectively corresponding to sections of the conducting wire may change in a direction from an outer radius of the spiral coil towards a center of the spiral coil.
(I) When a width difference, for example, x1, x2, and x3, between wires, for example, wire 1, wire 2, wire 3, and wire 4, respectively corresponding to the sections of the conducting wire increases in the direction from the outer radius towards the center, an interval, for example, p1, p2, and p3, between wires corresponding to two neighboring sections of the conducting wire may be 0 or constant, or increase by a predetermined rate or arbitrary rate or decrease by a predetermined rate or arbitrary rate.
(II) When the width differences x1, x2, and x3 between the wires wire 1, wire 2, wire 3, and wire 4 respectively corresponding to the sections of the conducting wire decrease in the direction from the outer radius towards the center, the intervals p1, p2, and p3 between wires corresponding to two neighboring sections of the conducting wire may be 0 or constant, or increase by a predetermined rate or arbitrary rate or decrease by a predetermined rate or arbitrary rate.
(III) When the width differences x1, x2, and x3 between the wires wire 1, wire 2, wire 3, and wire 4 respectively corresponding to the sections of the conducting wire are in a mixed situation of increasing and decreasing in the direction from the outer radius towards the center, the intervals p1, p2, and p3 between wires corresponding to two neighboring sections of the conducting wire may be 0 or constant, or increase by a predetermined rate or arbitrary rate or decrease by a predetermined rate or arbitrary rate.
Various types or examples of spiral coil have been described above with reference to
In a spiral coil including a conducting wire wound N turns, an entire width of the conducting wire of the spiral coil may be set to be a width of wires corresponding to M sections of the conducting wire, and the width may be determined such that a resistance of the spiral coil formed based on the width of the wires corresponding to the M sections is minimized.
Here, widths of wires respectively corresponding to the sections of the spiral coil may change in a direction from an outer radius of the spiral coil towards a center of the spiral coil, and decrease by a predetermined reduction rate such that a resistance of the spiral coil is minimized.
For example, when an interval p between wires included in the spiral coil is 0, which indicates that the wires are connected to each other, and a thickness t of the conducting wire is less than a skin depth, a DC resistance and an alternating current (AC) resistance of the conducting wire are almost the same, and thus only the DC resistance may be considered to reduce a resistance of the spiral coil.
Referring to
For example, a radius of wire 1 may be selected to be one of Rin, Rin+w1/2, Rin+w1. However, such standard may need to be consistently applied to other wires.
Thus, a DC resistance of a conducting wire included in the spiral coil may be defined by a function of only w1 or w2 as represented by Equation 1.
In Equation 1, a DC resistance R may be determined by a thickness or a conductivity of the conducting wire.
The DC resistance of the conducting wire included in the spiral coil may be divided by w1 or w2 that satisfies a minimum resistance condition as represented by Equation 2.
That is, when an outer radius (Rout) and an inner radius (Rin) of the spiral coil are set and the number of turns is 2, the method may be used to design a low-loss spiral coil by obtaining a width, for example, w1 and w2, of each wire. The method may employ a division system to determine a width of each wire of the conducting wire of the spiral coil having an arbitrary number of turns. The division system may be as illustrated in
When a wire width is determined through the division system, an interval between wires of the conducting wire included in the spiral coil may be determined by two different methods.
By a first method, neighboring wires may have a uniform interval. When a width is divided into w1 and w2 and an interval between the wires is p, w1 may be w1−p/2, and w2 may be w2−p/2, which may be reduced by p/2 from each original wire width. By a second method, an interval between neighboring wires may be determined in proportion to a width of each wire. When the interval is determined by applying the first method, a large width and a small width may be reduced by a same width, and thus the first method may not match a wire width determining logic described with reference to
Referring to
For example, when an outer radius and an inner radius of a spiral coil embodied as illustrated in A and B of
Referring to Table 1 above, widths of wire 4 and wire 5 are 2.05 mm and 3.18 mm, respectively. However, when a section from 14.77 to 16.82 is divided into two wires, the widths of wire 4 and wire 5 may need to be modified to 2.42 mm and 2.81 mm, respectively, by applying the division method described with reference to
Referring to Table 2, when a resistance of a coil having a same wire width is 100%, the resistance may be relatively higher as 104.5% in a case of a wire width divided through an initial calculation. However, when the wire width is modified through a recalculation for each section, the resistance may be reduced to 98.7%.
Alternatively, wire widths may be re-calculated in an order starting from a greatest difference without sequentially setting sections for the recalculation. For example, it is verified that a reduction rate of a section between wire 3 and wire 2 is the greatest, for example, (2.62−1.13)/2.62=0.43, as a result of an initial calculation of wire widths. According to an example embodiment, a width of wire 2 and a width of wire 3 may be modified by recalculating the width (2.62) of wire 3 and the width (1.13) of wire 2.
Thus, it is possible to modify a wire width by repeating a process of identifying one with a relatively great difference and recalculating first a corresponding width. Thus, applying such process may result in a lower resistance value, compared to a method of recalculating by setting sections in sequential order (refer to Table 2). The result is indicated in Table 3.
Here, by repeatedly modifying a wire width through the process of identifying one with a relatively great difference and recalculating first a corresponding width, a wire width corresponding to each of sections in a direction from an outer radius of the spiral coil towards a center of the spiral coil may have a reduction rate, for example, 86%-87% as indicated in Table 4.
The method of calculating a wire width that satisfies a minimum resistance through repeated calculations after identifying a deviation in wire width for each section may be performed by combining sections and neighboring wires with a great deviation for the calculation, and by combining three or more wires into one and using the division system described above with reference to
Referring to Table 4 above, when a conducting wire decreases by a predetermined reduction rate, a resistance of a spiral coil may be reduced. Thus, by designing the spiral coil such that a width of each of wires included in the spiral coil decreases by a reduction rate from an external wire to an internal wire, the spiral coil may have a minimum resistance.
However, to design the spiral coil having the minimum resistance, the reduction rate and an outermost wire width that may differ based on an outer radius, an inner radius, and the number of turns may be applied as parameters. The reduction rate and the outermost wire width may be determined using the division system described with reference to
When a thickness t of a conducting wire is similar to a skin depth or greater than the skin depth, an AC resistance of a spiral coil may become greater than a DC resistance thereof, and an entire resistance may increase. Thus, it may not be easy to design a low-loss spiral coil only using the method described above. Thus, another method may be used to design a low-loss spiral coil by obtaining a spiral coil model for each calculation step while applying the division system described above, and obtaining a resistance by using an electromagnetic simulation, and analyzing a characteristic thereof.
For example, when a spiral coil in which a conducting wire has a thickness similar to the skin depth, an outer radius and an inner radius are 40 mm and 16 mm, respectively, an wire interval is 0.2 mm, and the conducting wire is wound 7 turns, a resistance of a model of the spiral coil obtained in each calculation step may be as illustrated in
Referring to
Table 5 indicates a result of comparing resistances of the spiral coil based on division steps and methods.
Referring to Table 5, a resistance of #10 coil is minimum, and #40 coil and a model in which a wire width decreases by a predetermined rate are similar in terms of wire width and have a similar resistance. However, a coil in which wires have a same width may have an approximately 37% difference from a minimum resistance. Thus, for a spiral coil having a thickness of a conducting wire that is greater than or equal to a skin depth, the coil designing method described herein may also be used.
According to example embodiments, it is possible to design a spiral coil configured to generate or receive a magnetic field to have a low resistance, thereby improving performance of the coil.
The units described herein may be implemented using hardware components and software components. For example, the hardware components may include microphones, amplifiers, band-pass filters, audio to digital convertors, non-transitory computer memory and processing devices. A processing device may be implemented using one or more general-purpose or special purpose computers, such as, for example, a processor, a controller and an arithmetic logic unit (ALU), a digital signal processor, a microcomputer, a field programmable gate array (FPGA), a programmable logic unit (PLU), a microprocessor or any other device capable of responding to and executing instructions in a defined manner. The processing device may run an operating system (OS) and one or more software applications that run on the OS. The processing device also may access, store, manipulate, process, and create data in response to execution of the software. For purpose of simplicity, the description of a processing device is used as singular; however, one skilled in the art will appreciate that a processing device may include multiple processing elements and multiple types of processing elements. For example, a processing device may include multiple processors or a processor and a controller. In addition, different processing configurations are possible, such parallel processors.
The software may include a computer program, a piece of code, an instruction, or some combination thereof, to independently or collectively instruct or configure the processing device to operate as desired. Software and data may be embodied permanently or temporarily in any type of machine, component, physical or virtual equipment, computer storage medium or device, or in a propagated signal wave capable of providing instructions or data to or being interpreted by the processing device. The software also may be distributed over network coupled computer systems so that the software is stored and executed in a distributed fashion. The software and data may be stored by one or more non-transitory computer readable recording mediums. The non-transitory computer readable recording medium may include any data storage device that can store data which can be thereafter read by a computer system or processing device.
The methods according to the above-described example embodiments may be recorded in non-transitory computer-readable media including program instructions to implement various operations of the above-described example embodiments. The media may also include, alone or in combination with the program instructions, data files, data structures, and the like. The program instructions recorded on the media may be those specially designed and constructed for the purposes of example embodiments, or they may be of the kind well-known and available to those having skill in the computer software arts. Examples of non-transitory computer-readable media include magnetic media such as hard disks, floppy disks, and magnetic tape; optical media such as CD-ROM discs, DVDs, and/or Blue-ray discs; magneto-optical media such as optical discs; and hardware devices that are specially configured to store and perform program instructions, such as read-only memory (ROM), random access memory (RAM), flash memory (e.g., USB flash drives, memory cards, memory sticks, etc.), and the like. Examples of program instructions include both machine code, such as produced by a compiler, and files containing higher level code that may be executed by the computer using an interpreter. The above-described devices may be configured to act as one or more software modules in order to perform the operations of the above-described example embodiments, or vice versa.
While this disclosure includes specific examples, it will be apparent to one of ordinary skill in the art that various changes in form and details may be made in these examples without departing from the spirit and scope of the claims and their equivalents. The examples described herein are to be considered in a descriptive sense only, and not for purposes of limitation. Descriptions of features or aspects in each example are to be considered as being applicable to similar features or aspects in other examples. Suitable results may be achieved if the described techniques are performed in a different order, and/or if components in a described system, architecture, device, or circuit are combined in a different manner and/or replaced or supplemented by other components or their equivalents.
Therefore, the scope of the disclosure is defined not by the detailed description, but by the claims and their equivalents, and all variations within the scope of the claims and their equivalents are to be construed as being included in the disclosure.
Number | Date | Country | Kind |
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10-2018-0054386 | May 2018 | KR | national |
10-2018-0123789 | Oct 2018 | KR | national |
The present application is a continuation of U.S. patent application Ser. No. 17/054,267, filed Nov. 10, 2020, which is a U.S. National Phase entry from International Application No. PCT/KR2019/005626, filed May 10, 2019, which claims priority to Korean Patent Application Nos. 10-2018-0054386, filed May 11, 2018, and 10-2018-0123789, Oct. 17, 2018, the disclosure of which is incorporated by reference herein in their entirety.
Number | Date | Country | |
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Parent | 17054267 | Nov 2020 | US |
Child | 18918442 | US |