Low-modulus ion-exchangeable glasses with enhanced thermal properties for manufacturing

Abstract

Ion-exchanged alkali aluminosilicate glass articles with a ratio of peak compressive stress value to Young's modulus value of 15 or more. The glass articles may include Al2O3 mol %+RO mol %≥17 mol %, where RO mol %=MgO mol %+CaO mol %, and be substantially free of ZnO, SrO, BaO, B2O3, P2O5, Li2O, and K2O. The glass articles may have a peak compressive stress value in a range of 500 MPa to 1300 MPa. The glass articles are suitable for various high-strength applications, including cover glass applications that experience significant bending stresses during use, for example, cover glasses for flexible displays.

Description

FIELD

The present disclosure relates to ion-exchangeable glass compositions. Specifically, aspects described herein relate to ion-exchangeable glass compositions for use in various industries, for example, consumer electronics, transportation, architecture, defense, medicine, and packaging. Even more specifically, the present disclosure relates to glass compositions for cover glass applications, for example, cover glass for a flexible display.

BACKGROUND

Many consumer products, for example smart phones, tablets, portable media players, personal computers, and cameras, incorporate cover glasses that may function as display covers, and may incorporate touch functionality. Frequently, these devices are dropped by users onto hard surfaces, which can cause damage to the cover glasses, and may negatively impact the use of the devices, for example, the touch functionality may be compromised.

Foldable or flexible displays for consumer electronics applications may benefit from thin, flexible ion-exchanged glass. Glass can be made more resistant to flexure failure through ion-exchange processes, which involve inducing compressive stresses on the glass surfaces. The compressive stress introduced using an ion-exchange process serves to, among other things, arrest flaws that can cause failure of the glass.

Therefore, a continuing need exists for ion-exchangeable glass compositions having desirable mechanical properties for use in a variety of applications, including cover glass applications.

BRIEF SUMMARY

The present disclosure is directed to ion-exchangeable glass compositions having suitable strength and flexibility for various applications, for example cover glass applications for electronic devices. The glass compositions are designed to maximize a ratio of peak compressive stress value to Young's modulus value. A high ratio, for example a ratio of 15 or more, allows the glass compositions to resist failure during a bending event. Also, the strength imparted to the glass compositions by an ion-exchange process provides the glass composition with desirable mechanical properties for resisting fracture during use. The glass compositions can also exhibit desirable thermal properties (for example, liquidus temperature and/or liquidus viscosity) for optimizing some manufacturing techniques used to form the compositions into glass articles. Furthermore, the glass compositions can resist undesirably high ion-exchange rates, which can aid in controlling ion-exchange within the glass composition during some ion-exchanges processes.

A first aspect (1) of the present application is directed to an ion-exchanged alkali aluminosilicate glass article, the glass article comprising: greater than or equal to 55 mol % SiO₂; greater than or equal to 12.5 mol % to less than or equal to 16.0 mol % Al₂O₃; greater than or equal to 1 mol % to less than or equal to 3.88 mol % MgO; greater than or equal to 0.78 mol % to less than or equal to 3 mol % CaO; and Na₂O, where Al₂O₃ mol %+RO mol %≥17 mol % and RO mol %=MgO mol %+CaO mol %, and where the glass article is substantially free of ZnO, SrO, BaO, B₂O₃, P₂O₅, Li₂O, and K₂O.

In a second aspect (2), the alkali aluminosilicate glass article according to the first aspect (1) comprises: a Young's modulus value measured in GPa before being ion-exchanged; and a compressive stress layer extending from a surface of the glass article to a depth of compression, the compressive stress layer comprising a peak compressive stress value measured in MPa, where a ratio of the peak compressive stress value to the Young's modulus value is greater than or equal to 15.

In a third aspect (3), the ratio of the peak compressive stress value to the Young's modulus value according to the second aspect (2) is greater than or equal to 15 to less than or equal to 18.

In a fourth aspect (4), the Young's modulus value according to the second aspect (2) or the third aspect (3) is in a range of greater than or equal to 70 MPa to less than or equal to 80 MPa.

In a fifth aspect (5), the peak compressive stress value according to any one of aspects (2)-(4) is in a range of greater than or equal to 500 MPa to less than or equal to 1300 MPa.

In a sixth aspect (6), the depth of compression according to any one of aspects (2)-(5) is in a range of greater than or equal to 5 microns to less than or equal to 30 microns.

In a seventh aspect (7), the depth of compression according to any one of aspects (2)-(6) is in a range of greater than or equal to 5% to less than or equal to 20% of a thickness of the glass article.

In an eighth aspect (8), the ion-exchanged alkali aluminosilicate glass article according to any one of aspect (1)-(7) is provided and Na₂O mol %+RO mol %≥20 mol %.

In a ninth aspect (9), the ion-exchanged alkali aluminosilicate glass article of any one of aspects (1)-(8) is provided and (Na₂O mol %+RO mol %−Al₂O₃ mol %)≥4 mol %.

In a tenth aspect (10), the ion-exchanged alkali aluminosilicate glass article according to any one of aspects (1)-(8) is provided and 11 mol %≥(Na₂O mol %+RO mol %−Al₂O₃ mol %)≥4 mol %.

In an eleventh aspect (11), the ion-exchanged alkali aluminosilicate glass article according to any one of aspects (1)-(10) is provided and 21 mol %≥Al₂O₃ mol %+RO mol %≥17 mol %.

In a twelfth aspect (12), the ion-exchanged alkali aluminosilicate glass article according to any one of aspects (1)-(11) is provided and 37 mol %≥Al₂O₃ mol %+Na₂O mol %≥28 mol %.

In a thirteenth aspect (13), the ion-exchanged alkali aluminosilicate glass article according to any one of aspects (1)-(12) is provided and (MgO mol %/(MgO mol %+CaO mol %))≥0.5.

In a fourteenth aspect (14), the ion-exchanged alkali aluminosilicate glass article according to any one of aspects (1)-(12) is provided and 0.8≥(MgO mol %/(MgO mol %+CaO mol %))≥0.5.

In a fifteenth aspect (15), the ion-exchanged alkali aluminosilicate glass article according to any one of aspects (1)-(14) comprises greater than or equal to 1.92 mol % to less than or equal to 3.88 mol % MgO.

In a sixteenth aspect (16), the ion-exchanged alkali aluminosilicate glass article according to any one of aspects (1)-(15) comprises greater than or equal to 0.78 mol % to less than or equal to 2.52 mol % CaO.

In a seventeenth aspect (17), the ion-exchanged alkali aluminosilicate glass article according to any one of aspects (1)-(16) comprises greater than or equal to 59 mol % to less than or equal to 66 mol % SiO₂; and greater than or equal to 16 mol % to less than or equal to 21 mol % Na₂O.

In an eighteenth aspect (18), the ion-exchanged alkali aluminosilicate glass article according to any one of aspects (1)-(14) comprises: greater than or equal to 64 mol % to less than or equal to 66 mol % SiO₂; greater than or equal to 13 mol % to less than or equal to 15 mol % Al₂O₃; greater than or equal to 2 mol % to less than or equal to 3.88 mol % MgO; greater than or equal to 0.78 mol % to less than or equal to 2 mol % CaO; and greater than or equal to 15.5 mol % to less than or equal to 17.5 mol % Na₂O.

In a nineteenth aspect (19), the ion-exchanged alkali aluminosilicate glass article according to any one of aspects (1)-(14) comprises: greater than or equal to 59.6 mol % to less than or equal to 65.5 mol % SiO₂; greater than or equal to 12.78 mol % to less than or equal to 15.96 mol % Al₂O₃; greater than or equal to 1.92 mol % to less than or equal to 3.88 mol % MgO; greater than or equal to 0.78 mol % to less than or equal to 2.52 mol % CaO; and greater than or equal to 16.09 mol % to less than or equal to 20.2 mol % Na₂O.

In a twentieth aspect (20), the ion-exchanged alkali aluminosilicate glass article according to any one of aspects (1)-(19) comprises a thickness of less than or equal to 4 millimeters.

In a twenty-first aspect (21), the ion-exchanged alkali aluminosilicate glass article according to any one of aspects (1)-(19) comprises a thickness in a range of greater than or equal to 15 microns to less than or equal to 300 microns.

In a twenty-second aspect (22), the ion-exchanged alkali aluminosilicate glass article according to any one of aspect (1)-(21) comprises a liquidus viscosity in a range of greater than or equal to 500 kP to less than or equal to 2300 kP, measured before being ion-exchanged.

In a twenty-third aspect (23), the ion-exchanged alkali aluminosilicate glass article according to any one of aspects (1) or (8)-(22) comprises a compressive stress layer extending from a surface of the glass article to a depth of compression, the compressive stress layer comprising a peak compressive stress value in a range of greater than or equal to 500 MPa to less than or equal to 1300 MPa.

A twenty-fourth aspect (24) of the present application is directed to an electronic device comprising an electronic display; and the glass article according to any one of aspects (1)-(23) disposed over the electronic display.

In a twenty-fifth aspect (25), the electronic device according to the twenty-fourth aspect (24) further comprises a housing comprising a front surface, a back surface, and side surfaces; and electrical components at least partially within the housing, the electrical components comprising a controller, a memory, and the electronic display, the electronic display at or adjacent the front surface of the housing, where the glass article forms at least a portion of the housing.

A twenty-sixth aspect (26) of the present application is directed to an ion-exchanged alkali aluminosilicate glass article comprising: greater than or equal to 59 mol % to less than or equal to 66 mol % SiO₂; greater than or equal to 12.5 mol % to less than or equal to 16.0 mol % Al₂O₃; greater than or equal to 1 mol % to less than or equal to 3.88 mol % MgO; greater than or equal to 0.78 mol % to less than or equal to 3 mol % CaO; greater than or equal to 16 mol % to less than or equal to 21 mol % Na₂O; a Young's modulus value measured in GPa before ion-exchanging the glass article; and a compressive stress layer extending from a surface of the ion-exchanged glass article and having a peak compressive stress value measured in MPa, where Al₂O₃ mol %+RO mol %≥17 mol % and RO mol %=MgO mol %+CaO mol %, where the glass article is substantially free of ZnO, SrO, BaO, B₂O₃, P₂O₅, Li₂O, and K₂O, and where a ratio of the peak compressive stress value to the Young's modulus value is greater than or equal to 15 to less than or equal to 18.

A twenty-seventh aspect (27) of the present application is directed to an ion-exchanged alkali aluminosilicate glass article comprising: greater than or equal to 55 mol % SiO₂; greater than or equal to 12.5 mol % to less than or equal to 16 mol % Al₂O₃; greater than or equal to 1 mol % to less than or equal to 4 mol % MgO; greater than or equal to 0.5 mol % to less than or equal to 3 mol % CaO; and Na₂O, where Al₂O₃ mol %+RO mol %≥17 mol % and where RO mol %=MgO mol %+CaO mol %, and where the glass article is substantially free of ZnO, SrO, BaO, B₂O₃, P₂O₅, Li₂O, and K₂O.

In a twenty-eight aspect (28), the ion-exchanged alkali aluminosilicate glass article according to the twenty-seventh aspect (27) comprises: a Young's modulus value measured in GPa before being ion-exchanged; and a compressive stress layer extending from a surface of the glass article to a depth of compression, the compressive stress layer comprising a peak compressive stress value measured in MPa, where a ratio of the peak compressive stress value to the Young's modulus value is greater than or equal to 15.

A twenty-ninth aspect (29) of the present application is directed to a method of strengthening an alkali aluminosilicate glass article, the method comprising: immersing the alkali aluminosilicate glass article in an ion-exchange solution comprising greater than or equal to 50 wt % of a potassium salt, the glass article comprising: greater than or equal to 55 mol % SiO₂; greater than or equal 12.5 mol % to less than or equal to 16.0 mol % Al₂O₃; greater than or equal to 1 mol % to less than or equal to 3.88 mol % MgO; greater than or equal to 0.78 mol % to less than or equal to 3 mol % CaO; and Na₂O, where Al₂O₃ mol %+RO mol %≥17 mol % and RO mol %=MgO mol %+CaO mol %, and where the glass article is substantially free of ZnO, SrO, BaO, B₂O₃, P₂O₅, Li₂O, and K₂O. The method comprising ion-exchanging the glass article in the ion-exchange solution for a time period in a range of greater than or equal to 5 minutes to less than or equal to 24 hours at a temperature in a range of greater than or equal to 350° C. to less than or equal to 480° C. to achieve a compressive stress layer extending from a surface of the glass article to a depth of compression and comprising a peak compressive stress value in a range of greater than or equal to 500 MPa to less than or equal to 1300 MPa.

In a thirtieth aspect (30), the method of strengthening the alkali aluminosilicate glass article according to the twenty-ninth aspect (29) comprises a Young's modulus value measured in GPa before being ion-exchanged, and a ratio of the peak compressive stress value to the Young's modulus value is greater than or equal to 15.

In a thirty-first aspect (31), the method of strengthening the alkali aluminosilicate glass article according to the twenty-ninth aspect (29) comprises a Young's modulus value measured in GPa before being ion-exchanged, and the ratio of the peak compressive stress value to the Young's modulus value is greater than or equal to 15 to less than or equal to 18.

In a thirty-second aspect (32), the Young's modulus value according to the thirtieth aspect (30) or the thirty-first aspect (31) is in a range of greater than or equal to 70 MPa to less than or equal to 80 MPa.

In a thirty-third aspect (33), the depth of compression according to any one of aspects (29)-(32) is in a range of greater than or equal to 5 microns to less than or equal to 30 microns.

In a thirty-fourth aspect (34), the depth of compression according to any one of aspects (29)-(33) is in a range of greater than or equal to 5% to less than or equal to 20% of a thickness of the glass article.

In a thirty-fifth aspect (35), the method according to any one of aspects (29)-(34) is provided and wherein the glass article comprises Na₂O mol %+RO mol %≥20 mol %.

In a thirty-sixth aspect (36), the method according to any one of aspects (29)-(35) is provided and wherein the glass article comprises (Na₂O mol %+RO mol %−Al₂O₃ mol %)≥4 mol %.

In a thirty-seventh aspect (37), the method according to any one of aspects (29)-(35) is provided and wherein the glass article comprises 11 mol %≥(Na₂O mol %+RO mol %−Al₂O₃ mol %)≥4 mol %.

In a thirty-eighth aspect (38), the method according to any one of aspects (29)-(37) is provided and wherein the glass article comprises 21 mol %≥Al₂O₃ mol %+RO mol %≥17 mol %.

In a thirty-ninth aspect (39), the method according to any one of aspects (29)-(38) is provided and wherein the glass article comprises 37 mol %≥Al₂O₃ mol %+Na₂O mol %≥28 mol %.

In a fortieth aspect (40), the method according to any one of aspects (29)-(39) is provided and (MgO mol %/(MgO mol %+CaO mol %))≥0.5.

In a forty-first aspect (41), the method according to any one of aspects (29)-(39) is provided and wherein the glass article comprises 0.8≥(MgO mol %/(MgO mol %+CaO mol %))≥0.5.

In a forty-second aspect (42), the method of strengthening the ion-exchanged alkali aluminosilicate glass article according to any one of aspects (29)-(41) wherein the glass article comprises greater than or equal to 1.92 mol % to less than or equal to 3.88 mol % MgO.

In a forty-third aspect (43), the method of strengthening the ion-exchanged alkalo aluminosilicate glass article according to any one of aspects (29)-(42) wherein the glass article comprises greater than or equal to 0.78 mol % to less than or equal to 2.52 mol % CaO.

In a forty-fourth aspect (44), the method of strengthening the ion-exchanged alkali aluminosilicate glass article according to any one of aspects (29)-(43) wherein the glass article comprises greater than or equal to 59 mol % to less than or equal to 66 mol % SiO₂; and greater than or equal to 16 mol % to less than or equal to 21 mol % Na₂O.

In a forty-fifth aspect (45), the method of strengthening the ion-exchanged alkali aluminosilicate glass article according to any one of aspects (29)-(41) wherein the glass article comprises greater than or equal to 64 mol % to less than or equal to 66 mol % SiO₂; greater than or equal to 13 mol % to less than or equal to 15 mol % Al₂O₃; greater than or equal to 2 mol % to less than or equal to 3.88 mol % MgO; greater than or equal to 0.78 mol % to less than or equal to 2 mol % CaO; and greater than or equal to 15.5 mol % to less than or equal to 17.5 mol % Na₂O.

In a forty-sixth aspect (46), the method of strengthening the ion-exchanged alkali aluminosilicate glass article according to any one of aspects (29)-(41) wherein the glass article comprises greater than or equal to 59.6 mol % to less than or equal to 65.5 mol % SiO₂; greater than or equal to 12.78 mol % to less than or equal to 15.96 mol % Al₂O₃; greater than or equal to 1.92 mol % to less than or equal to 3.88 mol % MgO; greater than or equal to 0.78 mol % to less than or equal to 2.52 mol % CaO; and greater than or equal to 16.09 mol % to less than or equal to 20.2 mol % Na₂O.

In a forty-seventh aspect (47), the method of strengthening the ion-exchanged alkali aluminosilicate glass article according to any one of aspects (29)-(46) wherein the glass article comprises a thickness of less than or equal to 4 millimeters.

In a forty-eighth aspect (48), the method of strengthening the ion-exchanged alkali aluminosilicate glass article according to any one of aspects (29)-(46) wherein the glass article comprises a thickness in a range of greater than or equal to 15 microns to less than or equal to 300 microns.

In a forty-ninth aspect (49) the method of strengthening the alkali aluminosilicate glass article according to any one of aspects (29)-(48) wherein the glass article comprises a liquidus viscosity in a range of greater than or equal to 500 kP to less than or equal to 2300 kP, measured before being ion-exchanged.

BRIEF DESCRIPTION OF THE DRAWINGS

The accompanying figures, which are incorporated herein, form part of the specification and illustrate aspects of the present disclosure. Together with the description, the figures further serve to explain the principles of and to enable a person skilled in the relevant art(s) to make and use the disclosed aspects. These figures are intended to be illustrative, not limiting. Although the disclosure is generally described in the context of these aspects, it should be understood that it is not intended to limit the scope of the disclosure to these particular aspects. In the drawings, like reference numbers indicate identical or functionally similar elements.

FIG. 1 illustrates a cross section of a glass article having compressive stress regions according to aspects.

FIG. 2 illustrates a cross-sectional view of a glass article according to aspects upon bending of the glass article.

FIG. 3A is a plan view of an exemplary electronic device incorporating a glass article according to any of the glass articles disclosed herein. FIG. 3B is a perspective view of the exemplary electronic device of FIG. 3A.

FIG. 4 is a graph of calculated glass strength versus for CS/E ratio for various exemplary ion-exchanged glass compositions.

FIG. 5 is a graph a graph of CS/E ratio versus liquid viscosity for various exemplary ion-exchanged glass compositions.

DETAILED DESCRIPTION

The following examples are illustrative, but not limiting, of the present disclosure. Other suitable modifications and adaptations of the variety of conditions and parameters normally encountered in the field, and which would be apparent to those skilled in the art, are within the spirit and scope of the disclosure.

Glasses described herein are a family of ion-exchangeable alkali aluminosilicate glasses that may be ion-exchanged to achieve high peak compressive stress. As used herein, “ion-exchangeable” means that a glass composition, or glass article comprising the composition, is capable of exchanging first cations located at or near the surface of the substrate with second cations of the same valence. The first ions may be ions of sodium. The second ions may be ions of one of potassium, rubidium, and cesium, with the proviso that the second ion has an ionic radius greater than the ionic radius of the first ion. The first ion is present in the glass-based substrate as an oxide thereof (e.g., Na₂O). As used herein, “ion-exchanged glass” or “chemically strengthened glass” means the glass has been subject to at least one ion-exchange process that exchanges cations located at or near the surface of the glass with cations of the same valence.

Glass compositions described herein can be ion-exchanged to achieve a high peak compressive stress. In aspects, the glasses described herein may be ion-exchanged to achieve a peak compressive stress of about 500 MPa or more, and up to about 1400 MPa. High peak compressive stress imparted during an ion-exchange process can provide high strength for glasses with shallow flaw size distributions, thereby preventing failure during bending. The high peak compressive stress allows the glass to retain net compression and thus contain surface flaws when the glass is subjected to bending around a tight radius. Glasses according to aspects described herein have low Young's moduli, which results in a lower bending stress values during bending, and can thus prevent failure during a bending event.

In addition, glass compositions described herein have a ratio of peak compressive stress value to Young's modulus value (peak compressive stress value/Young's modulus value, CS/E, where CS is in MPa and E is in GPa) of 15 or more across a broad depth of compression range for compressive regions created by an ion-exchange process. Increasing this ratio is difficult because surface compressive stresses imparted during an ion-exchange process can have a strong influence from Young's modulus in that a higher Young's modulus is a common path to improving compressive stress. That is, Young's modulus is a measure of the stiffness of the network. For example, exchanging a K+ ion into a Na+ site gives compressive stress, but as the network becomes stiffer (as by increasing Young's modulus) then the dilatational stress is higher. Therefore one common way to get a higher CS is to just increase the Young's modulus, but what has been done in this disclosure is to increase CS without significantly increasing Young's modulus. With a high CS/E ratio, the glass compositions can remain flexible even after ion-exchange. Glass compositions described herein have a low enough Young's modulus before ion-exchange and the value of compressive stress that can be imparted during an ion-exchange process is high enough to achieve a high CS/E ratio across a broad depth of compression range. This results in glass compositions that are flexible and also accept high surface compressive stress values. The glass compositions are able to accept high surface compressive stresses with large depths of compression, for example depths as high as 50 micrometers (microns and/or μm), because the compositions resist stress relaxation that can occur during an ion-exchange process. Stress relaxation, which can be more pronounced with elevated temperature and time, is apt to occur during ion-exchange processes designed to impart high depths of compression. These characteristics of the glass compositions described herein make them suitable for various industrial applications, including high-strength cover glass applications that experience significant bending stresses in use, for example, as cover glass in flexible and foldable displays.

As used herein, “peak compressive stress” refers to the highest compressive stress (CS) value measured within a compressive stress region. In aspects, the peak compressive stress is located at the surface of the glass. In other aspects, the peak compressive stress may occur at a depth below the surface, giving the compressive stress profile the appearance of a “buried peak.” Unless specified otherwise, compressive stress (including surface CS) is measured by surface stress meter (FSM) using commercially available instruments for example the FSM-6000, manufactured by Orihara Industrial Co., Ltd. (Japan). Surface stress measurements rely upon the accurate measurement of the stress optical coefficient (SOC), which is related to the birefringence of the glass. SOC in turn is measured according to Procedure C (Glass Disc Method) described in ASTM standard C770-16, entitled “Standard Test Method for Measurement of Glass Stress-Optical Coefficient.”

As used herein, “depth of compression” (DOC) refers to the depth at which the stress within the glass article changes from compressive to tensile. At the DOC, the stress crosses from a compressive stress to a tensile stress and thus exhibits a stress value of zero. Depth of compression and depth of layer may be measured by a surface stress meter, for example, a FSM-6000 surface stress meter. As used herein, “depth of layer” (DOL) refers to the depth within a glass article at which an ion of a metal oxide diffuses into the glass article where the concentration of the ion reaches a minimum value. In situations, for example where only potassium is ion-exchanged into a glass article, DOC can equal DOL. Unless specified otherwise herein, DOC and DOL are used interchangeably in this disclosure.

Glass compositions described herein can also be manufactured at reasonable cost. The glass compositions exhibit suitability high liquidus temperatures and suitably low liquidus viscosities for certain manufacturing techniques, for example slot drawing. These thermal properties can increase ease of manufacturing glass articles made from the compositions, which can reduce cost. Glass compositions described in this disclosure have, among other things, an aluminum oxide content, a magnesium oxide content, a calcium oxide, and a sodium oxide content that aid in melting during manufacturing. In aspects, the glass compositions can have a liquidus viscosity in a range of greater than or equal to 500 kP (kilopoise) to less than or equal to 2300 kP. In aspects, the glass compositions can have a liquidus temperature of greater than or equal to 500° C.

Glass compositions described herein can provide one or more of the following benefits. (1) The compositions are lithium free, but are capable of achieving high compressive stress values during ion-exchange (for example, up to 1400 MPa) with small depths of compression (DOC) and up to about 1100 MPa with a DOC of 20 microns (micrometers, μm), and even with a higher DOC of about 40 microns. (2) The compositions have a low modulus, which facilitates higher CS/E ratios and improves bendability for thin foldable applications. (3) Raw materials to make these glasses are cheap and readily available. (4) The compositions have a high per-modifier content, which allows for easier melting. A “per-modifier” content for a glass composition means that the value for (R₂O mol %+RO mol %−Al₂O₃ mol %) is greater than 0 mol %, where R₂O mol % is the total mol % of all alkali metal oxides in the composition and where RO mol % is the total mol % of all alkali earth metal oxides in the composition. (5) The compositions have low liquidus temperatures, high liquidus viscosities, and slow-growing liquidus phases, which are all beneficial for sheet forming. (6) The compositions can resist a high ion-exchange rate when exposed to a molten salt bath, which can enable improved manufacturing process control. In other words, the compositions can ion-exchange relatively slowly, which can be beneficial for controlling ion-exchange within the composition. For example, the DOC for an ion-exchanged glass article can be more precisely controlled for a relatively slow ion-exchange rate within the composition. Precisely controlled DOC may be particularly beneficial for thin glass articles (for example, glass articles having a thickness of less than or equal to 500 microns) because the DOC can quickly approach a desired depth within the glass article.

Starting from basic fracture toughness equations, which dictate the relationship between glass strength expressed in terms of total stress (σ_net), the flaw size (a), and the fracture toughness of the material (K_IC), the benefits of the CS/E ratios described herein can be demonstrated. Fracture toughness can be expressed in terms of the following equationK_IC=Yσ_net√{square root over (πa)}  (Equation 1)

In Equation 1, “Y” is a geometrical factor and σ_net=σ_bend−σ_IOX, where σ_bend is the bend stress applied to a glass article and σ_IOX is the compressive stress applied to the glass article by an ion-exchange exchange. For small flaw sizes, σ_IOX can be equivalent to the peak compressive stress (SC). σ_bend can be expressed using the following equation for a plate spacing distance (D) measured in millimeters during a bend test, wherein E=Young's Modulus of the glass composition measured in pascals, v is the Poisson's ratio of the glass composition, and h=is the thickness of the glass article measured in microns.

$\begin{array}{cc}{\sigma }_{bend}=\frac{1.198E}{1-v^2}\left(\frac{h}{D-h}\right)& \left(\mathrm{Equation}2\right)\end{array}$

By making a series of substitutions, the following equation can be used to express the glass strength (σ_net). Z_h,D can be considered essentially constant because the Poisson's ratio for alkali aluminosilicate glasses is approximately 0.21.

$\begin{array}{cc}{\sigma }_{net}=E\left[\frac{1.198}{1-v^2}\left(\frac{h}{D-h}\right)-\frac{CS}{E}\right]=E\left[Z_{h,D}-\frac{CS}{E}\right]& \left(\mathrm{Equation}3\right)\end{array}$

Graph 400 in FIG. 4 shows a plot of

$E\left[Z_{h,D}-\frac{\mathrm{CS}}{E}\right]$ versus CS/E ratio for 80 exemplary glass compositions. The CS/E ratios in graph 400 were measured on 30-micron thickness glass articles having a DOC of 20 microns. The glass strength values in FIG. 4 were calculated based on a 30-micron thick glass article and a plate spacing distance (D) of 3 millimeters. As shown in graph 400,

$E\left[Z_{h,D}-\frac{\mathrm{CS}}{E}\right]$ is directly proportional to the CS/E ratio such that the following relationship can be derived.

$\begin{array}{cc}E\left[Z_{h,D}-\frac{\mathrm{CS}}{E}\right]\propto \frac{\mathrm{CS}}{E}& \left(\mathrm{Equation}4\right)\end{array}$

Accordingly, it can be stated that (σ_net) is directly proportional to the CS/E according to the following relationship.

$\begin{array}{cc}{\sigma }_{net}\propto \frac{\mathrm{CS}}{E}& \left(\mathrm{Equation}5\right)\end{array}$

Thus, by increasing the CS/E ratio, the glass strength (and) can be increased. Increasing the CS/E ratio can, among other things, enable a tighter bending radius for the same thickness glass, enable bending of a higher glass thickness to the same plate spacing distance (D) without failure of the glass, and improve manufacturing yields due to a larger flaw tolerance. These benefits can be quantified using Equations 1-5 and by considering the following comparison of two glass compositions having the Young's Modulus and peak compressive stress values summarized in Table 1. Composition A (CA) in Table 1 is a composition composed of: 68.95 mol % SiO₂, 10.27 mol % Al₂O₃, 5.36 MgO, 0.06 mol % CaO, 15.20 Na₂O, and 0.17 mol % SnO₂. Composition 44 (C44) in Table 1 is Composition C44 described in Table 2G.

	TABLE 1
	Gomposition	E (GPa)	CS (MPa)
	CA	71.3	700
	C44	72.5	835

A 30-micron thick glass article composed of CA and having a 30% K_1C flaw size of 0.264 microns can be safely bent to a plate spacing distance (D) of about 3 mm at a bending stress of about 901 MPa, which results in a σ_net of 201 MPa. In comparison, a 30-micron thick glass article composed of C44 with the same flaw size can be safely bent to a tighter plate spacing distance (D) of 2.66 mm while maintaining a σ_net of 201 MPa. Relatedly, a 34-micron thick glass article composed of C44 with the same flaw size can be safely bent to a plate spacing distance (D) of 3 mm while maintaining a σ_net of 201 MPa.

Further, a 30-micron thick glass article composed of CA can be safely bent to a plate spacing (D) of 3 mm, which results in a σ_net of 201 MPa, and corresponds to a 30% K_1C flaw size of 0.264 microns. In comparison, a 30-micron thick glass article composed of C44 can be safely bent to a plate spacing distance (D) of 3 mm, which results in a σ_net of only 81 MPa. With a σ_net of only 81 MPa, the glass article composed of C44 could tolerate a 30% K_1C flaw size of up to 1.626 microns.

As used herein, the term “glass” is meant to include any material made at least partially of glass, including glass and glass-ceramics. “Glass-ceramics” include materials produced through controlled crystallization of glass. One or more nucleating agents, for example, titanium oxide (TiO₂), zirconium oxide (ZrO₂), sodium oxide (Na₂O), and phosphorus oxide (P₂O₅) may be added to a glass-ceramic composition to facilitate homogenous crystallization.

For glass compositions described herein, the concentration of constituent components (e.g., SiO₂, Al₂O₃, Na₂O, and the like) are given in mole percent (mol %) on an oxide basis, unless otherwise specified. Components of the glass compositions according to aspects are discussed individually below. It should be understood that any of the variously recited ranges of one component may be individually combined with any of the variously recited ranges for any other component. As used herein, a trailing 0 in a number is intended to represent a significant digit for that number. For example, the number “1.0” includes two significant digits, and the number “1.00” includes three significant digits. As used herein, a composition described as including an oxide within a range defined by 0 mol % as the lower bound means that the composition includes the oxide at any amount above 0 mol % (e.g., 0.01 mol % or 0.1 mol %) and up to the upper bound of the range.

SiO₂ may be the largest constituent in the glass composition and, as such, is the primary constituent of the glass network formed from the glass composition. Pure SiO₂ has a relatively low coefficient of thermal expansion (CTE—as used herein this property is measured at a temperature from 0° C. to 300° C.) and is alkali free. However, pure SiO₂ has a high melting point. Accordingly, if the concentration of SiO₂ in the glass composition is too high, the formability of the glass composition may be diminished as higher concentrations of SiO₂ increase the difficulty of melting the glass, which, in turn, adversely impacts the formability of the glass.

In aspects, the glass composition may include SiO₂ in an amount greater than or equal to 55 mol % SiO₂, greater than or equal to 56 mol % SiO₂, greater than or equal to 57 mol % SiO₂, greater than or equal to 58 mol % SiO₂, greater than or equal to 59 mol % SiO₂, greater than or equal to 60 mol % SiO₂, greater than or equal to 61 mol % SiO₂, greater than or equal to 62 mol % SiO₂, greater than or equal to 63 mol % SiO₂, greater than or equal to 64 mol % SiO₂, greater than or equal to 65 mol % SiO₂, or greater than or equal to 66 mol % SiO₂. In aspects the glass composition may include SiO₂ in an amount less than or equal to 70 mol % SiO₂, less than or equal to 69 mol % SiO₂, less than or equal to 68 mol % SiO₂, less than or equal to 67 mol % SiO₂, less than or equal to 66 mol % SiO₂, less than or equal to 65 mol % SiO₂, less than or equal to 64 mol % SiO₂, less than or equal to 63 mol % SiO₂, less than or equal to 62 mol % SiO₂, less than or equal to 61 mol % SiO₂, or less than or equal to 60 mol % SiO₂.

Any of the above SiO₂ ranges may be combined with any other range. For example, in aspects, the glass composition may include SiO₂ in an amount greater than or equal to 55 mol % SiO₂ to less than or equal to 70 mol % SiO₂, greater than or equal to 55 mol % SiO₂ to less than or equal to 69 mol % SiO₂, greater than or equal to 55 mol % SiO₂ to less than or equal to 68 mol % SiO₂, greater than or equal to 55 mol % SiO₂ to less than or equal to 67 mol % SiO₂, greater than or equal to 55 mol % SiO₂ to less than or equal to 66 mol % SiO₂, greater than or equal to 55 mol % SiO₂ to less than or equal to 65 mol % SiO₂, greater than or equal to 55 mol % SiO₂ to less than or equal to 64 mol % SiO₂, greater than or equal to 55 mol % SiO₂ to less than or equal to 63 mol % SiO₂, greater than or equal to 55 mol % SiO₂ to less than or equal to 62 mol % SiO₂, greater than or equal to 55 mol % SiO₂ to less than or equal to 61 mol % SiO₂, greater than or equal to 55 mol % SiO₂ to less than or equal to 60 mol % SiO₂, greater than or equal to 56 mol % SiO₂ to less than or equal to 70 mol % SiO₂, greater than or equal to 57 mol % SiO₂ to less than or equal to 70 mol % SiO₂, greater than or equal to 58 mol % SiO₂ to less than or equal to 70 mol % SiO₂, greater than or equal to 59 mol % SiO₂ to less than or equal to 70 mol % SiO₂, greater than or equal to 60 mol % SiO₂ to less than or equal to 70 mol % SiO₂, greater than or equal to 61 mol % SiO₂ to less than or equal to 70 mol % SiO₂, greater than or equal to 62 mol % SiO₂ to less than or equal to 70 mol % SiO₂, greater than or equal to 63 mol % SiO₂ to less than or equal to 70 mol % SiO₂, greater than or equal to 64 mol % SiO₂ to less than or equal to 70 mol % SiO₂, or greater than or equal to 65 mol % SiO₂ to less than or equal to 70 mol % SiO₂.

In aspects, the glass composition may include SiO₂ in an amount greater than or equal to 59 mol % SiO₂ to less than or equal to 66 mol % SiO₂, including subranges. For example, in aspects, the glass composition may include SiO₂ in an amount greater than or equal to 60 mol % SiO₂ to less than or equal to 66 mol % SiO₂, greater than or equal to 61 mol % SiO₂ to less than or equal to 66 mol % SiO₂, greater than or equal to 62 mol % SiO₂ to less than or equal to 66 mol % SiO₂, greater than or equal to 63 mol % SiO₂ to less than or equal to 66 mol % SiO₂, greater than or equal to 64 mol % SiO₂ to less than or equal to 66 mol % SiO₂, greater than or equal to 65 mol % SiO₂ to less than or equal to 66 mol % SiO₂, greater than or equal to 59 mol % SiO₂ to less than or equal to 65 mol % SiO₂, greater than or equal to 59 mol % SiO₂ to less than or equal to 64 mol % SiO₂, greater than or equal to 59 mol % SiO₂ to less than or equal to 63 mol % SiO₂, greater than or equal to 59 mol % SiO₂ to less than or equal to 62 mol % SiO₂, greater than or equal to 59 mol % SiO₂ to less than or equal to 61 mol % SiO₂, or greater than or equal to 59 mol % SiO₂ to less than or equal to 60 mol % SiO₂.

In aspects, the glass composition may include SiO₂ in an amount greater than or equal to 59.6 mol % SiO₂ to less than or equal to 65.5 mol % SiO₂, including subranges. For example, in aspects, the glass composition may include SiO₂ in an amount greater than or equal to 60.0 mol % SiO₂ to less than or equal to 65.5 mol % SiO₂, greater than or equal to 60.5 mol % SiO₂ to less than or equal to 65.5 mol % SiO₂, greater than or equal to 61.0 mol % SiO₂ to less than or equal to 65.5 mol % SiO₂, greater than or equal to 61.5 mol % SiO₂ to less than or equal to 65.5 mol % SiO₂, greater than or equal to 62.0 mol % SiO₂ to less than or equal to 65.5 mol % SiO₂, greater than or equal to 62.5 mol % SiO₂ to less than or equal to 65.5 mol % SiO₂, greater than or equal to 63.0 mol % SiO₂ to less than or equal to 65.5 mol % SiO₂, greater than or equal to 59.6 mol % SiO₂ to less than or equal to 65.0 mol % SiO₂, greater than or equal to 59.6 mol % SiO₂ to less than or equal to 64.5 mol % SiO₂, greater than or equal to 59.6 mol % SiO₂ to less than or equal to 64.0 mol % SiO₂, greater than or equal to 59.6 mol % SiO₂ to less than or equal to 63.5 mol % SiO₂, greater than or equal to 59.6 mol % SiO₂ to less than or equal to 63.0 mol % SiO₂, or greater than or equal to 59.6 mol % SiO₂ to less than or equal to 62.5 mol % SiO₂.

Glass compositions disclosed herein include Al₂O₃. The addition of Al₂O₃ may serve as a glass network former. Furthermore, when the concentration of Al₂O₃ is balanced against the concentration of SiO₂ and the concentration of alkali oxides in the composition, it may reduce the liquidus temperature of the glass melt, thereby enhancing the liquidus viscosity.

In aspects, the mol % of Al₂O₃ plus the mol % of RO (Al₂O₃ mol %+RO mol %) in the composition may be greater than or equal to 17 mol %. In aspects, Al₂O₃ mol %+RO mol % may be greater than or equal to 17 mol % to less than or equal to 21 mol % (for example, 21 mol %≥Al₂O₃ mol %+RO mol %≥17 mol %), including subranges. In aspects, Al₂O₃ mol %+RO mol % may be greater than or equal to 18 mol %, greater than or equal to 19 mol %, or greater than or equal to 20 mol %. In aspects, Al₂O₃ mol %+RO mol % may be less than or equal to 20 mol %, less than or equal to 19 mol %, or less than or equal to 18 mol %. In the above equation, RO mol % equals MgO mol % plus CaO mol %.

Any of the above ranges may be combined with any other range. For example, in aspects, Al₂O₃ mol %+RO mol % may be greater than or equal to 17 mol % to less than or equal to 21 mol %, greater than or equal to 18 mol % to less than or equal to 21 mol %, greater than or equal to 19 mol % to less than or equal to 21 mol %, greater than or equal to 17 mol % to less than or equal to 20 mol %, or greater than or equal to 17 mol % to less than or equal to 19 mol %.

The (Al₂O₃ mol %+RO mol %) values described above benefit the glass compositions disclosed herein. With the (Al₂O₃ mol %+RO mol %) values as described above, the glass compositions are able to achieve the high peak compressive stresses across a broad depth of compression range as discussed herein. If (Al₂O₃ mol %+RO mol %) is below 17 mol %, then desirably high ion-exchange stresses may not be formed. If (Al₂O₃ mol %+RO mol %) is above 21 mol %, then the ion-exchange process can be too slow and/or the Young's modulus can be undesirably high. Also, the manufacturability of a glass composition can suffer from a value above 21 mol %.

In aspects, the glass composition may include Al₂O₃ in an amount of greater than or equal to 12.5 mol % to less than or equal to 16.0 mol % Al₂O₃, including subranges. For example, in aspects, the glass composition can include Al₂O₃ in an amount of greater than or equal to 13.0 mol % to less than or equal to 16.0 mol % Al₂O₃, greater than or equal to 13.5 mol % to less than or equal to 16.0 mol % Al₂O₃, greater than or equal to 14.0 mol % to less than or equal to 16.0 mol % Al₂O₃, greater than or equal to 14.5 mol % to less than or equal to 16.0 mol % Al₂O₃, greater than or equal to 15.0 mol % to less than or equal to 16.0 mol % Al₂O₃, greater than or equal to 12.5 mol % to less than or equal to 15.5 mol % Al₂O₃, greater than or equal to 12.5 mol % to less than or equal to 15.0 mol % Al₂O₃, greater than or equal to 12.5 mol % to less than or equal to 14.5 mol % Al₂O₃, greater than or equal to 12.5 mol % to less than or equal to 14.0 mol % Al₂O₃, or greater than or equal to 12.5 mol % to less than or equal to 13.5 mol % Al₂O₃.

In aspects, the glass composition may include Al₂O₃ in an amount of greater than or equal to 13 mol % to less than or equal to 15 mol % Al₂O₃, including subranges. For example, in aspects, the glass composition can include Al₂O₃ in an amount of greater than or equal to 13.5 mol % to less than or equal to 15 mol % Al₂O₃, greater than or equal to 14 mol % to less than or equal to 15 mol % Al₂O₃, greater than or equal to 14.5 mol % to less than or equal to 15 mol % Al₂O₃, greater than or equal to 13 mol % to less than or equal to 14.5 mol % Al₂O₃, greater than or equal to 13 mol % to less than or equal to 14.0 mol % Al₂O₃, or greater than or equal to 13 mol % to less than or equal to 13.5 mol % Al₂O₃.

In aspects, the glass composition may include Al₂O₃ in an amount of greater than or equal to 12.78 mol % to less than or equal to 15.96 mol % Al₂O₃, including subranges. For example, in aspects, the glass composition can include Al₂O₃ in an amount of greater than or equal to 13.0 mol % to less than or equal to 15.96 mol % Al₂O₃, greater than or equal to 13.25 mol % to less than or equal to 15.96 mol % Al₂O₃, greater than or equal to 13.5 mol % to less than or equal to 15.96 mol % Al₂O₃, greater than or equal to 13.75 mol % to less than or equal to 15.96 mol % Al₂O₃, greater than or equal to 14.0 mol % to less than or equal to 15.96 mol % Al₂O₃, greater than or equal to 14.25 mol % to less than or equal to 15.96 mol % Al₂O₃, greater than or equal to 14.5 mol % to less than or equal to 15.96 mol % Al₂O₃, greater than or equal to 14.75 mol % to less than or equal to 15.96 mol % Al₂O₃, greater than or equal to 15.0 mol % to less than or equal to 15.96 mol % Al₂O₃, greater than or equal to 12.78 mol % to less than or equal to 15.75 mol % Al₂O₃, greater than or equal to 12.78 mol % to less than or equal to 15.5 mol % Al₂O₃, greater than or equal to 12.78 mol % to less than or equal to 15.25 mol % Al₂O₃, greater than or equal to 12.78 mol % to less than or equal to 15.0 mol % Al₂O₃, greater than or equal to 12.78 mol % to less than or equal to 14.75 mol % Al₂O₃, greater than or equal to 12.78 mol % to less than or equal to 14.5 mol % Al₂O₃, greater than or equal to 12.78 mol % to less than or equal to 14.25 mol % Al₂O₃, greater than or equal to 12.78 mol % to less than or equal to 14.0 mol % Al₂O₃, or greater than or equal to 12.78 mol % to less than or equal to 13.75 mol % Al₂O₃.

In aspects, the glass composition may include Al₂O₃ in an amount of greater than or equal to 12.5 mol % to less than or equal to 16 mol % Al₂O₃, including subranges. For example, in aspects, the glass composition can include Al₂O₃ in an amount of greater than or equal to 13 mol % to less than or equal to 16 mol % Al₂O₃, greater than or equal to 14 mol % to less than or equal to 16 mol % Al₂O₃, greater than or equal to 12.5 mol % to less than or equal to 15 mol % Al₂O₃, or greater than or equal to 12.5 mol % to less than or equal to 14 mol % Al₂O₃.

Glass compositions described herein include Na₂O. Na₂O may aid in the ion-exchangeability of the glass composition, and improve the formability, and thereby manufacturability, of the glass composition. However, if too much Na₂O is added to the glass composition, the CTE may be too low, and the melting point may be too high. Further, if too much Na₂O is added to the glass composition, the ion-exchange rate of the glass may be too high in some cases to allow for precise control of ion-exchange within the composition.

In aspects, the glass composition may include Na₂O in an amount greater than or equal to 16 mol % to less than or equal to 21 mol % Na₂O, including subranges. For example, in aspects, the glass composition may include Na₂O in an amount greater than or equal to 16.5 mol % to less than or equal to 21 mol % Na₂O, greater than or equal to 17 mol % to less than or equal to 21 mol % Na₂O, greater than or equal to 17.5 mol % to less than or equal to 21 mol % Na₂O, greater than or equal to 18 mol % to less than or equal to 21 mol % Na₂O, greater than or equal to 18.5 mol % to less than or equal to 21 mol % Na₂O, greater than or equal to 19 mol % to less than or equal to 21 mol % Na₂O, greater than or equal to 19.5 mol % to less than or equal to 21 mol % Na₂O, greater than or equal to 20 mol % to less than or equal to 21 mol % Na₂O, greater than or equal to 16 mol % to less than or equal to 20.5 mol % Na₂O, greater than or equal to 16 mol % to less than or equal to 20 mol % Na₂O, greater than or equal to 16 mol % to less than or equal to 19.5 mol % Na₂O, greater than or equal to 16 mol % to less than or equal to 19 mol % Na₂O, greater than or equal to 16 mol % to less than or equal to 18.5 mol % Na₂O, greater than or equal to 16 mol % to less than or equal to 18 mol % Na₂O, or greater than or equal to 16 mol % to less than or equal to 17.5 mol % Na₂O.

In aspects, the glass composition may include Na₂O in an amount greater than or equal to 15.5 mol % to less than or equal to 17.5 mol % Na₂O, including subranges. For example, in aspects, the glass composition may include Na₂O in an amount greater than or equal to 15.75 mol % to less than or equal to 17.5 mol % Na₂O, greater than or equal to 16.0 mol % to less than or equal to 17.5 mol % Na₂O, greater than or equal to 16.25 mol % to less than or equal to 17.5 mol % Na₂O, greater than or equal to 16.5 mol % to less than or equal to 17.5 mol % Na₂O, greater than or equal to 16.75 mol % to less than or equal to 17.5 mol % Na₂O, greater than or equal to 17.0 mol % to less than or equal to 17.5 mol % Na₂O, greater than or equal to 15.5 mol % to less than or equal to 17.25 mol % Na₂O, greater than or equal to 15.5 mol % to less than or equal to 17.0 mol % Na₂O, greater than or equal to 15.5 mol % to less than or equal to 16.75 mol % Na₂O, greater than or equal to 15.5 mol % to less than or equal to 16.5 mol % Na₂O, greater than or equal to 15.5 mol % to less than or equal to 16.25 mol % Na₂O, or greater than or equal to 15.5 mol % to less than or equal to 16.0 mol % Na₂O.

In aspects, the glass composition may include Na₂O in an amount greater than or equal to 16.09 mol % to less than or equal to 20.2 mol % Na₂O, including subranges. For example, in aspects, the glass composition may include Na₂O in an amount greater than or equal to 16.5 mol % to less than or equal to 20.2 mol % Na₂O, greater than or equal to 17.0 mol % to less than or equal to 20.2 mol % Na₂O, greater than or equal to 17.5 mol % to less than or equal to 20.2 mol % Na₂O, greater than or equal to 18.0 mol % to less than or equal to 20.2 mol % Na₂O, greater than or equal to 18.5 mol % to less than or equal to 20.2 mol % Na₂O, greater than or equal to 19.0 mol % to less than or equal to 20.2 mol % Na₂O, greater than or equal to 16.09 mol % to less than or equal to 20.0 mol % Na₂O, greater than or equal to 16.09 mol % to less than or equal to 19.5 mol % Na₂O, greater than or equal to 16.09 mol % to less than or equal to 19.0 mol % Na₂O, greater than or equal to 16.09 mol % to less than or equal to 18.5 mol % Na₂O, greater than or equal to 16.09 mol % to less than or equal to 18.0 mol % Na₂O, greater than or equal to 16.09 mol % to less than or equal to 17.5 mol % Na₂O, or greater than or equal to 16.09 mol % to less than or equal to 17.0 mol % Na₂O.

In aspects, the mol % of Na₂O+the mol % of RO−the mol % of Al₂O₃(Na₂O mol %+RO mol %−Al₂O₃ mol %) for the glass composition may be greater than or equal to 4 mol %. In aspects, Na₂O mol %+RO mol %−Al₂O₃ mol % may be greater than or equal to 4 mol % to less than or equal to 11 mol % (for example, 11 mol %≥(Na₂O mol %+RO mol %−Al₂O₃ mol %)≥4 mol %), including subranges. In aspects, Na₂O mol %+RO mol %−Al₂O₃ mol % may be greater than or equal to 5 mol %, greater than or equal to 6 mol %, greater than or equal to 7 mol %, greater than or equal to 8 mol %, greater than or equal to 9 mol %, or greater than or equal to 10 mol %. In aspects, Na₂O mol %+RO mol %−Al₂O₃ mol % may be less than or equal to 11 mol %, less than or equal to 10 mol %, less than or equal to 9 mol %, less than or equal to 8 mol %, less than or equal to 7 mol %, less than or equal to 6 mol %, or less than or equal to 5 mol %. In the above equation, RO mol % equals MgO mol % plus CaO mol %.

Any of the above ranges may be combined with any other range. For example, in aspects, Na₂O mol %+RO mol %−Al₂O₃ may be greater than or equal to 4 mol % to less than or equal to 10 mol %, greater than or equal to 4 mol % to less than or equal to 9 mol %, greater than or equal to 4 mol % to less than or equal to 8 mol %, or greater than or equal to 4 mol % to less than or equal to 7 mol %.

The (Na₂O mol %+RO mol %−Al₂O₃ mol %) values described above benefit the glass compositions disclosed herein. With the (Na₂O mol %+RO mol %−Al₂O₃ mol %) values as described above, the glass compositions exhibit the following advantageous properties. First, tailoring the (Na₂O mol %+RO mol %−Al₂O₃ mol %) values as described above improves the meltability of the glass compositions. The (Na₂O mol %+RO mol %−Al₂O₃ mol %) values create advantageous thermal properties, for example liquidus temperatures and liquidus viscosities as discussed herein, which increase ease of manufacturing glass articles made from the compositions. If the (Na₂O mol %+RO mol %−Al₂O₃ mol %) value is below 4 mol %, the meltability of the glass composition can suffer. Second, tailoring the (Na₂O mol %+RO mol %−Al₂O₃ mol %) values as described above ensures an ion-exchanging window that can generate a desirable composition gradient while avoiding significant stress relaxation with a glass article that counteracts compressive stresses imparted by an ion-exchange process. If the value (Na₂O mol %+RO mol %−Al₂O₃ mol %) is above 11 mol %, a significant amount of stress relation within a glass article can occur during an ion-exchange process. This stress relaxation reduces the compressive stress, and in particular the peak compressive stress, imparted during an ion-exchange process.

In aspects, the mol % of Na₂O+the mol % of RO (Na₂O mol %+RO mol %) for the glass composition may be greater than or equal to 20 mol %. In aspects, Na₂O mol %+RO mol % may be greater than or equal to 20 mol % to less than or equal to 25 mol % (for example, 25 mol %≥(Na₂O mol %+RO mol %)≥20 mol %). The (Na₂O mol %+RO mol %) values described above can benefit the glass compositions disclosed herein. With the (Na₂O mol %+RO mol %) values as described above, the glass compositions can exhibit a desirable liquidus temperature, a desirable liquidus viscosity, or both for some manufacturing techniques used to form the compositions into glass articles, such as slot drawing. In addition, the (Na₂O mol %+RO mol %) values as described above can facilitate the formation of a high peak compressive stress during ion-exchange.

In aspects, the mol % of Al₂O₃+the mol % of Na₂O (Al₂O₃ mol %+Na₂O mol %) for the glass composition may be greater than or equal to 28 mol %. In aspects, Al₂O₃ mol %+Na₂O mol % may be greater than or equal to 28 mol % to less than or equal to 37 mol % (for example, 37 mol %≥(Na₂O mol %+RO mol %)≥28 mol %), including subranges. For example, in aspects, Al₂O₃ mol %+Na₂O mol % may be greater than or equal to 30 mol % to less than or equal to 37 mol %, greater than or equal to 32 mol % to less than or equal to 37 mol %, greater than or equal to 28 mol % to less than or equal to 35 mol %, or greater than or equal to 28 mol % to less than or equal to 33 mol %. The (Al₂O₃ mol %+Na₂O mol %) values described above can benefit the glass compositions disclosed herein. With the (Al₂O₃ mol %+Na₂O mol %) values as described above, the glass compositions can exhibit a desirable liquidus temperature, a desirable liquidus viscosity, or both for some manufacturing techniques used to form the compositions into glass articles, such as slot drawing.

Glass compositions described herein include MgO. MgO may lower the viscosity of a glass, which enhances the formability and manufacturability of the glass. The inclusion of MgO in a glass composition may also improve the strain point and the Young's modulus of the glass composition as well as the ion-exchange-ability of the glass. However, if too much MgO is added to the glass composition, the density and the CTE of the glass composition may increase to undesirable levels. Further, if too much MgO is added, the liquidus temperature may be too high and the liquidus viscosity may be too low for some manufacturing processes.

In aspects, the glass composition may include MgO in an amount greater than or equal to 1 mol % to less than or equal to 3.88 mol % MgO, including subranges. For example, in aspects, the glass composition may include MgO in an amount greater than or equal to 1.25 mol % to less than or equal to 3.88 mol % MgO, greater than or equal to 1.5 mol % to less than or equal to 3.88 mol % MgO, greater than or equal to 1.75 mol % to less than or equal to 3.88 mol % MgO, greater than or equal to 2.0 mol % to less than or equal to 3.88 mol % MgO, greater than or equal to 2.25 mol % to less than or equal to 3.88 mol % MgO, greater than or equal to 2.5 mol % to less than or equal to 3.88 mol % MgO, greater than or equal to 2.75 mol % to less than or equal to 3.88 mol % MgO, greater than or equal to 3.0 mol % to less than or equal to 3.88 mol % MgO, greater than or equal to 3.25 mol % to less than or equal to 3.88 mol % MgO, greater than or equal to 1 mol % to less than or equal to 3.5 mol % MgO, greater than or equal to 1 mol % to less than or equal to 3.25 mol % MgO, greater than or equal to 1 mol % to less than or equal to 3.0 mol % MgO, greater than or equal to 1 mol % to less than or equal to 2.75 mol % MgO, greater than or equal to 1 mol % to less than or equal to 2.5 mol % MgO, greater than or equal to 1 mol % to less than or equal to 2.25 mol % MgO, greater than or equal to 1 mol % to less than or equal to 2.0 mol % MgO, greater than or equal to 1 mol % to less than or equal to 1.75 mol % MgO, or greater than or equal to 1 mol % to less than or equal to 1.5 mol % MgO.

In aspects, the glass composition may include MgO in an amount greater than or equal to 1.92 mol % to less than or equal to 3.88 mol % MgO, including subranges. For example, in aspects, the glass composition may include MgO in an amount greater than or equal to 2.0 mol % to less than or equal to 3.88 mol % MgO, greater than or equal to 2.2 mol % to less than or equal to 3.88 mol % MgO, greater than or equal to 2.4 mol % to less than or equal to 3.88 mol % MgO, greater than or equal to 2.6 mol % to less than or equal to 3.88 mol % MgO, greater than or equal to 2.8 mol % to less than or equal to 3.88 mol % MgO, greater than or equal to 3.0 mol % to less than or equal to 3.88 mol % MgO, greater than or equal to 3.2 mol % to less than or equal to 3.88 mol % MgO, greater than or equal to 1.92 mol % to less than or equal to 3.6 mol % MgO, greater than or equal to 1.92 mol % to less than or equal to 3.4 mol % MgO, greater than or equal to 1.92 mol % to less than or equal to 3.2 mol % MgO, greater than or equal to 1.92 mol % to less than or equal to 3.0 mol % MgO, greater than or equal to 1.92 mol % to less than or equal to 2.8 mol % MgO, greater than or equal to 1.92 mol % to less than or equal to 2.6 mol % MgO, or greater than or equal to 1.92 mol % to less than or equal to 2.4 mol % MgO.

In aspects, the glass composition may include MgO in an amount greater than or equal to 1 mol % to less than or equal to 4 mol % MgO, including subranges. For example, in aspects, the glass composition may include MgO in an amount greater than or equal to 1.5 mol % to less than or equal to 4 mol % MgO, greater than or equal to 2 mol % to less than or equal to 4 mol % MgO, greater than or equal to 2.5 mol % to less than or equal to 4 mol % MgO, greater than or equal to 1 mol % to less than or equal to 3.5 mol % MgO, greater than or equal to 1 mol % to less than or equal to 3 mol % MgO, or greater than or equal to 1 mol % to less than or equal to 2.5 mol % MgO.

Glass compositions described herein include CaO. CaO may lower the viscosity of a glass, which may enhance the formability, the strain point and the Young's modulus, and may improve the ion-exchange-ability of the glass. However, if too much CaO is added to the glass composition, the density and the CTE of the glass composition may increase to undesirable levels. Further, CaO amounts described herein can help slow an ion-exchange process within the composition, which can enable more precise control of the ion-exchange process. For example, the CaO amounts can enable a more precise control of a DOC.

In aspects, the glass composition may include CaO in an amount greater than or equal to 0.78 mol % to less than or equal to 3 mol % CaO, including subranges. For example, in aspects, the glass composition may include CaO in an amount greater than or equal to 1.0 mol % to less than or equal to 3 mol % CaO, greater than or equal to 1.25 mol % to less than or equal to 3 mol % CaO, greater than or equal to 1.5 mol % to less than or equal to 3 mol % CaO, greater than or equal to 1.75 mol % to less than or equal to 3 mol % CaO, greater than or equal to 2.0 mol % to less than or equal to 3 mol % CaO, greater than or equal to 2.25 mol % to less than or equal to 3 mol % CaO, greater than or equal to 2.5 mol % to less than or equal to 3 mol % CaO, greater than or equal to 0.78 mol % to less than or equal to 2.75 mol % CaO, greater than or equal to 0.78 mol % to less than or equal to 2.5 mol % CaO, greater than or equal to 0.78 mol % to less than or equal to 2.25 mol % CaO, greater than or equal to 0.78 mol % to less than or equal to 2.0 mol % CaO, greater than or equal to 0.78 mol % to less than or equal to 1.75 mol % CaO, greater than or equal to 0.78 mol % to less than or equal to 1.5 mol % CaO, or greater than or equal to 0.78 mol % to less than or equal to 1.25 mol % CaO.

In aspects, the glass composition may include CaO in an amount greater than or equal to 0.78 mol % to less than or equal to 2 mol % CaO, including subranges. For example, in aspects, the glass composition may include CaO in an amount greater than or equal to 0.9 mol % to less than or equal to 2 mol % CaO, greater than or equal to 1.0 mol % to less than or equal to 2 mol % CaO, greater than or equal to 1.1 mol % to less than or equal to 2 mol % CaO, greater than or equal to 1.2 mol % to less than or equal to 2 mol % CaO, greater than or equal to 1.3 mol % to less than or equal to 2 mol % CaO, greater than or equal to 1.4 mol % to less than or equal to 2 mol % CaO, greater than or equal to 1.5 mol % to less than or equal to 2 mol % CaO, greater than or equal to 0.78 mol % to less than or equal to 1.9 mol % CaO, greater than or equal to 0.78 mol % to less than or equal to 1.8 mol % CaO, greater than or equal to 0.78 mol % to less than or equal to 1.7 mol % CaO, greater than or equal to 0.78 mol % to less than or equal to 1.6 mol % CaO, greater than or equal to 0.78 mol % to less than or equal to 1.5 mol % CaO, greater than or equal to 0.78 mol % to less than or equal to 1.4 mol % CaO, greater than or equal to 0.78 mol % to less than or equal to 1.3 mol % CaO, or greater than or equal to 0.78 mol % to less than or equal to 1.2 mol % CaO.

In aspects, the glass composition may include CaO in an amount greater than or equal to 0.78 mol % to less than or equal to 2.52 mol % CaO, including subranges. For example, in aspects, the glass composition may include CaO in an amount greater than or equal to 1.0 mol % to less than or equal to 2.52 mol % CaO, greater than or equal to 1.2 mol % to less than or equal to 2.52 mol % CaO, greater than or equal to 1.4 mol % to less than or equal to 2.52 mol % CaO, greater than or equal to 1.6 mol % to less than or equal to 2.52 mol % CaO, greater than or equal to 1.8 mol % to less than or equal to 2.52 mol % CaO, greater than or equal to 2.0 mol % to less than or equal to 2.52 mol % CaO, greater than or equal to 0.78 mol % to less than or equal to 2.4 mol % CaO, greater than or equal to 0.78 mol % to less than or equal to 2.2 mol % CaO, greater than or equal to 0.78 mol % to less than or equal to 2.0 mol % CaO, greater than or equal to 0.78 mol % to less than or equal to 1.8 mol % CaO, greater than or equal to 0.78 mol % to less than or equal to 1.6 mol % CaO, greater than or equal to 0.78 mol % to less than or equal to 1.4 mol % CaO, or greater than or equal to 0.78 mol % to less than or equal to 1.2 mol % CaO.

In aspects, the glass composition may include CaO in an amount greater than or equal to 0.5 mol % to less than or equal to 3 mol % CaO, including subranges. For example, in aspects, the glass composition may include CaO in an amount greater than or equal to 1 mol % to less than or equal to 3 mol % CaO, greater than or equal to 2 mol % to less than or equal to 3 mol % CaO, or greater than or equal to 0.5 mol % to less than or equal to 2 mol % CaO.

In aspects, the ratio of the mol % for MgO to the mol % of MgO plus the mol % of CaO (MgO mol %/(MgO mol %+CaO mol %)) for the glass composition may be greater than or equal to 0.5. In aspects, MgO mol %/(MgO mol %+CaO mol %) may be greater than or equal to 0.55, greater than or equal to 0.6, greater than or equal to 0.65, greater than or equal to 0.7, greater than or equal to 0.75, or equal to 0.8. In aspects, MgO mol %/(MgO mol %+CaO mol %) may be less than or equal to 0.8, less than or equal to 0.75, less than or equal to 0.7, less than or equal to 0.65, less than or equal to 0.6, less than or equal to 0.55, or equal to 0.5.

In aspects, MgO mol %/(MgO mol %+CaO mol %) may be greater than or equal to 0.5 to less than or equal to 0.8 (for example, 0.8≥(MgO mol %/(MgO mol %+CaO mol %))≥0.5), including all ranges and subranges between the foregoing values. For example, in aspects, MgO mol %/(MgO mol %+CaO mol %) may be greater than or equal to 0.55 to less than or equal to 0.8, greater than or equal to 0.6 to less than or equal to 0.8, greater than or equal to 0.65 to less than or equal to 0.8, greater than or equal to 0.7 to less than or equal to 0.8, greater than or equal to 0.5 to less than or equal to 0.75, greater than or equal to 0.5 to less than or equal to 0.7, greater than or equal to 0.5 to less than or equal to 0.65, or greater than or equal to 0.5 to less than or equal to 0.6.

Glass compositions described herein may be free or substantially free of one or more of: ZnO, SrO, BaO, B₂O₃, P₂O₅, Li₂O, and K₂O. In aspects, the glass composition may be free or substantially free of all of: ZnO, SrO, BaO, B₂O₃, P₂O₅, Li₂O, and K₂O. Some of these oxides can be expensive and/or in limited supply. The alkali earth metal oxides can undesirably increase Young's modulus and can slow an ion-exchange process. B₂O₃, P₂O₅, and K₂O can decrease the amount of compressive stress imparted during an ion-exchange process. Glass articles described herein are able to achieve advantageous properties without the need for these oxides. Accordingly, these oxides may be excluded from the composition. As used herein, the term “substantially free” means that the component is not added as a component of the batch material even though the component may be present in the final glass in very small amounts as a contaminant. As a result of the raw materials and/or equipment used to produce a glass composition of the present disclosure, certain impurities or components that are not intentionally added, can be present in the final glass composition. Such materials are present in the glass composition in minor amounts, referred to “tramp materials.” A composition that is “substantially free” of a component means that the component was not purposefully added to the composition, but the composition may still comprise the component in tramp or trace amounts. A composition that is “substantially free” of an oxide means that the oxide is present at an amount less than or equal to 0.1 mol %, for example 0 mol % to 0.1 mol %. As used herein, a glass composition that is “entirely free” of a component, is defined as meaning that the component (e.g., oxide) is not present in the composition, even in tramp or trace amounts.

In aspects, the glass composition may optionally include one or more fining agents. In aspects, the fining agents may include, for example, SnO₂. In such aspects, SnO₂ may be present in the glass composition in an amount of less than or equal to 2 mol %, for example from 0 mol % to 2 mol %, including subranges. For example, in aspects, SnO₂ may be present in the glass composition in an amount of greater than or equal to 0.1 mol % to less than or equal to 2 mol %, greater than or equal to 0.1 mol % to less than or equal to 1.5 mol %, greater than or equal to 0.1 mol % to less than or equal to 1 mol %, greater than or equal to 0.1 mol % to less than or equal to 0.5 mol %, or greater than or equal to 0.1 mol % to less than or equal to 0.25 mol %.

Physical properties of the glass compositions disclosed herein, and glass articles made from the glass compositions, are discussed below. These physical properties can be achieved by tailoring the component amounts of the glass composition, as will be discussed in more detail with reference to the examples.

In aspects, the Young's modulus (E) of a glass composition may be greater than or equal to 70 gigapascals (GPa) to less than or equal to 80 GPa, and all ranges and sub-ranges between the foregoing values. For example, in aspects, the Young's modulus (E) of a glass composition may be greater than or equal to 70 gigapascals (GPa) to less than or equal to 79 GPa, greater than or equal to 70 gigapascals (GPa) to less than or equal to 78 GPa, greater than or equal to 70 gigapascals (GPa) to less than or equal to 77 GPa, greater than or equal to 70 gigapascals (GPa) to less than or equal to 76 GPa, greater than or equal to 70 gigapascals (GPa) to less than or equal to 75 GPa, greater than or equal to 70 gigapascals (GPa) to less than or equal to 74 GPa, or greater than or equal to 70 gigapascals (GPa) to less than or equal to 73 GPa.

Unless specified otherwise, the Young's modulus values and Poisson's ratio values disclosed in this disclosure refer to a value as measured by a resonant ultrasonic spectroscopy technique of the general type set forth in ASTM E2001-13, titled “Standard Guide for Resonant Ultrasound Spectroscopy for Defect Detection in Both Metallic and Non-metallic Parts.” Also, unless specified otherwise, the Young's modulus and Poisson's ratio of a glass composition or article is measured before the composition or article is subjected to any ion-exchange process, or any other strengthening process. In particular, the Young's modulus and Poisson's ratio of a glass composition or article is measured before the composition or article is exposed to an ion-exchange solution, for example, before being immersed in an ion-exchange solution. A Poisson's ratio value (v) is calculated based on the Young's modulus value (E) and shear modulus value (G) obtained from the ASTM E2001-13 test using the following formula: E=2G(1+v).

In aspects, the liquidus viscosity of the glass composition may be in a range of greater than or equal to 500 kP (kilopoise). In aspects, the liquidus viscosity of the glass composition may be in a range of greater than or equal to 500 kP to less than or equal to 2300 kP, including subranges. For example, in aspects, the liquidus viscosity of the glass composition may be in a range of greater than or equal to 750 kP to less than or equal to 2300 kP, greater than or equal to 1000 kP to less than or equal to 2300 kP, greater than or equal to 1500 kP to less than or equal to 2300 kP, greater than or equal to 500 kP to less than or equal to 2000 kP, greater than or equal to 500 kP to less than or equal to 1750 kP, greater than or equal to 500 kP to less than or equal to 1500 kP, greater than or equal to 500 kP to less than or equal to 1250 kP, or greater than or equal to 500 kP to less than or equal to 1000 kP. In aspects, the liquidus viscosity of the glass composition may be in a range of greater than or equal to 1000 kP to less than or equal to 1500 kP.

In aspects, the glass compositions can have a liquidus temperature of greater than or equal to 500° C. In aspects, the glass compositions can have a liquidus temperature greater than or equal to 500° C. to less than or equal to 1200° C.

As used herein, the term “liquidus viscosity” refers to the viscosity of a molten glass at the liquidus temperature, wherein the liquidus temperature refers to the temperature at which crystals first appear as a molten glass cools down from the melting temperature, or the temperature at which the very last crystals melt away as temperature is increased from room temperature. Unless specified otherwise, a liquidus viscosity value disclosed in this application is determined by the following method. First, the liquidus temperature of the glass is measured in accordance with ASTM C829-81 (2015), titled “Standard Practice for Measurement of Liquidus Temperature of Glass by the Gradient Furnace Method.” Next, the viscosity of the glass at the liquidus temperature is measured in accordance with ASTM C965-96 (2012), titled “Standard Practice for Measuring Viscosity of Glass above the Softening Point”. Unless specified otherwise, the liquidus viscosity and temperature of a glass composition or article is measured before the composition or article is subjected to any ion-exchange process, or any other strengthening process. In particular, the liquidus viscosity and temperature of a glass composition or article is measured before the composition or article is exposed to an ion-exchange solution, for example, before being immersed in an ion-exchange solution.

From the above compositions, glass articles according to aspects may be formed by any suitable method, for example slot forming, float forming, rolling processes, fusion forming processes, etc. The glass composition and the articles produced therefrom may be characterized by the manner in which it may be formed. For instance, the glass composition may be characterized as float-formable (i.e., formed by a float process), down-drawable and, in particular, fusion-formable or slot-drawable (for example, formed by a down draw process, for example a fusion draw process or a slot draw process).

In aspects, the glass articles described herein may be formed by, for example, a down-draw process. Down-draw processes produce glass articles having a uniform thickness that possess relatively pristine surfaces. Because the average flexural strength of the glass article is controlled by the amount and size of surface flaws, a pristine surface that has had minimal contact has a higher initial strength. In addition, down drawn glass articles have a very flat, smooth surface that can be used in its final application without costly grinding and polishing.

In aspects, the glass articles may be described as fusion-formable (i.e., formable using a fusion draw process). The fusion process uses a drawing tank that has a channel for accepting molten glass raw material. The channel has weirs that are open at the top along the length of the channel on both sides of the channel. When the channel fills with molten material, the molten glass overflows the weirs. Due to gravity, the molten glass flows down the outside surfaces of the drawing tank as two flowing glass films. These outside surfaces of the drawing tank extend down and inwardly so that they join at an edge below the drawing tank. The two flowing glass films join at this edge to fuse and form a single flowing glass article. The fusion draw method offers the advantage that, because the two glass films flowing over the channel fuse together, neither of the outside surfaces of the resulting glass article comes in contact with any part of the apparatus. Thus, the surface properties of the fusion drawn glass article are not affected by such contact.

In aspects, the glass articles described herein may be formed by a slot draw process. The slot draw process is distinct from the fusion draw method. In slot draw processes, the molten raw material glass is provided to a drawing tank. The bottom of the drawing tank has an open slot with a nozzle that extends the length of the slot. The molten glass flows through the slot and/or nozzle and is drawn downward as a continuous glass article and into an annealing region.

Drawing processes for forming glass articles, for example, glass sheets, are desirable because they allow a thin glass article to be formed with few defects. It was previously thought that glass compositions were required to have relatively high liquidus viscosities—for example a liquidus viscosity greater than 1000 kP, greater than 1100 kP, or greater than 1200 kP—to be formed by a drawing process, for example, fusion drawing or slot drawing. However, developments in drawing processes may allow glasses with lower liquidus viscosities (for example, a liquidus viscosity as low as 500 kP) to be used in drawing processes.

In aspects, the glass articles described herein may exhibit an amorphous microstructure and may be substantially free of crystals or crystallites. In other words, the glass articles in these aspects exclude glass-ceramic materials. In other aspects, the glass articles described herein may include glass-ceramic materials.

As mentioned above, the glass compositions, and articles made from the glass compositions, can be strengthened by an ion-exchange process. With reference to FIG. 1, a glass article 100 may have one or more regions under compressive stress. For example, glass article 100 may have a first compressive stress region 120 and/or a second compressive stress region 122, extending from exterior surfaces of glass article 100 (e.g., surfaces 110, 112) to a depth of compression (DOC, d1, d2) and a second region (e.g., central region 130) under a tensile stress or CT extending from the DOC into the central or interior region of glass article 100. Ion-exchanged compressive stress regions 120, 122 have a concentration of a metal oxide that is different at two or more points through a thickness (t) of glass article 100.

According to the convention normally used in the art, compression or compressive stress (CS) is expressed as a negative (<0) stress and tension or tensile stress is expressed as a positive (>0) stress. Throughout this description, however, CS is expressed as a positive or absolute value—i.e., as recited herein, CS=|CS|. The CS may have a maximum at the surface of the glass, and vary with distance d from the surface according to a function. Referring again to FIG. 1, a first compressive stress region 120 extends from first surface 110 to a depth d₁ and a second compressive stress region 122 extends from second surface 112 to a depth d₂. Together, these compressive stress regions 120, 122 define the compression region or CS region of glass article 100.

In aspects, the peak compressive stress of one or more compressive stress regions of the glass article may be greater than or equal to 500 MPa to less than or equal to 1300 megapascals (MPa), including subranges. For example, in aspects, the peak compressive stress of one or more compressive stress regions of the glass article may be greater than or equal to 600 MPa to less than or equal to 1300 MPa, greater than or equal to 700 MPa to less than or equal to 1300 MPa, greater than or equal to 800 MPa to less than or equal to 1300 MPa, greater than or equal to 900 MPa to less than or equal to 1300 MPa, greater than or equal to 1000 MPa to less than or equal to 1300 MPa, greater than or equal to 500 MPa to less than or equal to 1200 MPa, greater than or equal to 500 MPa to less than or equal to 1100 MPa, greater than or equal to 500 MPa to less than or equal to 1000 MPa, greater than or equal to 500 MPa to less than or equal to 900 MPa, or greater than or equal to 500 MPa to less than or equal to 800 MPa.

In aspects, glass articles made from the glass compositions may have a ratio of peak compressive stress value to Young's modulus value (peak compressive stress value/Young's modulus value, CS/E) of greater than or equal to 15. In aspects, the glass article may have a CS/E ratio in a range of greater than or equal to 15 to less than or equal to 18, including sub-ranges. For example, in aspects, the glass articles may have a CS/E ratio greater than or equal to 15.5 to less than or equal to 18, greater than or equal to 16 to less than or equal to 18, greater than or equal to 16.5 to less than or equal to 18, greater than or equal to 17 to less than or equal to 18, greater than or equal to 15 to less than or equal to 17.5, greater than or equal to 15 to less than or equal to 17, greater than or equal to 15 to less than or equal to 16.5, or greater than or equal to 15 to less than or equal to 16.

These CS/E ratios, and CS/E ratio ranges, may be achieved at the peak compressive stress and with the depths of compression described herein. For example, in aspects, a glass article may have a CS/E ratio, or CS/E ratio range, as described above with a peak compressive stress in a range of greater than or equal to 500 MPa to less than or equal to 1300 MPa. As another example, a glass article may have a CS/E ratio, or CS/E ratio range, as described above with a depth of compression in a range of greater than or equal to 5 microns to less than or equal to 30 microns. As another example, a glass article may have a CS/E ratio, or CS/E ratio range, as described above with a depth of compression in a range of greater than or equal to 5 microns to less than or equal to 20 microns. As another example, a glass article may have a CS/E ratio, or CS/E ratio range, as described above with a depth of compression in a range of greater than or equal to 5% to less than or equal to 20% of a thickness of the glass article.

The high peak compressive stresses that may be achieved by ion-exchange provides the capability to bend the glass to a tighter (i.e., smaller) bend radius for a given glass thickness. The high peak compressive stress allows the glass to retain net compression and thus contain surface flaws when the glass is subjected to bending around a tight radius. Near-surface flaws cannot extend to failure if they are contained under this net compression, or are disposed within the effective surface compressive layer.

FIG. 2 illustrates two-point bending of a glass article 100 between two parallel plates 200 using a bend force 202. A bend force 202 is applied using a two-point bend test apparatus where two parallel plates 200 are pressed against glass article 100 during a bending test with a constant force, bend force 202. If needed, fixtures associated with the test apparatus ensure that glass article 100 is bent symmetrically relative to a fold line 210 as the bend force 202 is applied to glass article 100 via plates 200. Plates 200 can be moved together in unison until a particular plate distance (D) is achieved. As used herein, the term “failure” under a bending force refers to breakage, destruction, delamination, crack propagation, permanent deformation, or other mechanism that render an article unsuitable for its intended purpose.

In FIG. 2, surface 110 of glass article 100 is subjected to a tensile stress from the bending, which causes an effective DOC from the surface to decrease from the DOC from surface 110 when the article is unbent, while surface 112 is subjected to additional compressive stress from the bending. The effective DOC from surface 110 increases with increasing plate distance and decreases with decreasing plate distance (when surface 112 of article 100 is bent towards itself as shown in FIG. 2). In other words, the effective DOC is the DOC in an unbent condition minus an effective depth from the tensile stress induced by the bend.

In aspects, glass article 100 avoids failure during a static two-point bend test when held between two parallel plates 200 at a plate distance (D) of 10 millimeters (mm) or less for 240 hours at 60° C. and 93% relative humidity. For example, in aspects, glass article 100 avoids failure during a static two-point bend test when held between two plates for 240 hours at 60° C. and 93% relative humidity to a plate distance (D) of 10 mm to 1 mm. The plate distance (D) may be for example, 10 mm, 9 mm, 8 mm, 7 mm, 6 mm, 5 mm, 4 mm, 3 mm, 2 mm, or 1 mm.

The compressive stress of both regions 120 and 122 is balanced by stored tension in the central region 130 of glass article 100. Unless specified otherwise, CT values are reported as maximum CT values. DOC may be measured by a surface stress meter or a scattered light polariscope (SCALP) depending on the ion exchange treatment and the thickness of the article being measured. Where the stress in the substrate is generated by exchanging potassium ions into the substrate, a surface stress meter, for example, the FSM-6000 (Orihara Industrial Co., Ltd., Japan), is used to measure depth of compression. Where the stress is generated by exchanging sodium ions into the substrate, and the article being measured is thicker than about 400 microns, SCALP is used to measure the depth of compression and maximum central tension (CT). Where the stress in the substrate is generated by exchanging both potassium and sodium ions into the glass, and the article being measured is thicker than about 400 microns, the depth of compression and CT are measured by SCALP. Without wishing to be bound by theory, the exchange depth of sodium may indicate the depth of compression while the exchange depth of potassium ions may indicate a change in the magnitude of the compressive stress (but not necessarily the change in stress from compressive to tensile). As used herein, “depth of layer” means the depth that the ions have exchanged into the substrate (e.g., sodium, potassium). Through the disclosure, when the maximum central tension cannot be measured directly by SCALP (as when the article being measured is thinner than about 400 microns) the maximum central tension can be approximated by product of a maximum compressive stress and a depth of compression divided by the difference between the thickness of the substrate and twice the depth of compression, wherein the compressive stress and depth of compression are measured by FSM.

When the substrate thickness is greater than about 400 microns, the refracted near-field (RNF) method may also be used to derive a graphical representation of the stress profile. When the RNF method is utilized to derive a graphical representation of the stress profile, the maximum CT value provided by SCALP is utilized in the RNF method. In particular, the stress profile measured by RNF is force balanced and calibrated to the maximum CT value provided by a SCALP measurement. The RNF method is described in U.S. Pat. No. 8,854,623, entitled “Systems and methods for measuring a profile characteristic of a glass sample”, which is incorporated herein by reference in its entirety. In particular, the RNF method includes placing the glass article adjacent to a reference block, generating a polarization-switched light beam that is switched between orthogonal polarizations at a rate of from 1 Hz to 50 Hz, measuring an amount of power in the polarization-switched light beam and generating a polarization-switched reference signal, wherein the measured amounts of power in each of the orthogonal polarizations are within 50% of each other. The method further includes transmitting the polarization-switched light beam through the glass sample and reference block for different depths into the glass sample, then relaying the transmitted polarization-switched light beam to a signal photodetector using a relay optical system, with the signal photodetector generating a polarization-switched detector signal. The method also includes dividing the detector signal by the reference signal to form a normalized detector signal and determining the profile characteristic of the glass sample from the normalized detector signal.

When a SCALP measurement is performed, it is done using SCALP polariscope (e.g., SCALP-04 or SCALP-05), available from GlassStress Ltd., Talinn, Estonia. The precise sample speed SS and exposure times t_E to reduce the measurement noise in the polarimeter to an acceptable level when measuring a sample to characterize at least one stress-related characteristic depends on a number of factors. These factors include the characteristics of the image sensing device (e.g., the gain, image capture rate (frames/second), pixel size, internal pixel average techniques, etc.), as well as the nature of the no-stress-related (NSR) scattering feature(s), the intensity of the input light beam, the number of polarization states used, etc. Other factors include the measurement wavelength of the light beam from the laser source and the intensity of the scattered light beam. Example measurement wavelengths can include 640 nanometers (nm), 518 nm and 405 nm. Example exposure times can range from 0.05 millisecond to 100 milliseconds. Example frame rates can range from 10 to 200 frames per second. Example calculations of the optical retardation can utilize from two to two-hundred frames over a measurement time t_M of from 0.1 seconds to 10 seconds.

In aspects, the glass article may have a maximum CT from greater than or equal to 20 MPa to less than or equal to 400 megapascals (MPa), for example from greater than or equal to 50 MPa to less than or equal to 350 MPa, from greater than or equal to 75 MPa to less than or equal to 300 MPa, from greater than or equal to 100 MPa to less than or equal to 250 MPa, or from greater than or equal to 150 MPa to less than or equal to 200 MPa, and all ranges and sub-ranges between the foregoing values having any two of the above-listed values as endpoints, including the endpoints. For example, in aspects, the maximum CT may be in a range of greater than or equal to 20 MPa to less than or equal to 400 MPa, greater than or equal to 50 MPa to less than or equal to 350 MPa, greater than or equal to 75 MPa to less than or equal to 300 MPa, greater than or equal to 100 MPa to less than or equal to 250 MPa, or greater than or equal to 150 MPa to less than or equal to 200 MPa, or within an range having any two of these values as endpoints, inclusive of the endpoints.

In aspects, the DOC of region 120 and/or region 122 may be in a range of greater than or equal to 5 microns to less than or equal to 50 microns, including subranges. For example, the DOC may be greater than or equal to 10 microns to less than or equal to 50 microns, greater than or equal to 15 microns to less than or equal to 50 microns, greater than or equal to 20 microns to less than or equal to 50 microns, greater than or equal to 25 microns to less than or equal to 50 microns, greater than or equal to 30 microns to less than or equal to 50 microns, greater than or equal to 35 microns to less than or equal to 50 microns, greater than or equal to 40 microns to less than or equal to 50 microns, greater than or equal to 5 microns to less than or equal to 45 microns, greater than or equal to 5 microns to less than or equal to 40 microns, greater than or equal to 5 microns to less than or equal to 35 microns, greater than or equal to 5 microns to less than or equal to 30 microns, greater than or equal to 5 microns to less than or equal to 25 microns, greater than or equal to 5 microns to less than or equal to 20 microns, or greater than or equal to 5 microns to less than or equal to 15 microns. In aspects, the DOC may be in a range of greater than or equal to 5 microns to less than or equal to 30 microns. In aspects, the DOC may be in a range of greater than or equal to 5 microns to less than or equal to 20 microns.

In aspects, DOC may be reported as a portion of the thickness (t) of the glass article 100. For example, glass articles may have a depth of compression (DOC) from greater than or equal to 5% (0.05t) of the thickness of the glass article to less than or equal to 20% (0.20t) of the thickness of the glass article, including subranges. For example, in aspects, the DOC may be greater than or equal to 10% to less than or equal to 20% of the thickness of the glass article, greater than or equal to 15% to less than or equal to 20% of the thickness of the glass article, greater than or equal to 5% to less than or equal to 15% of the thickness of the glass article, or greater than or equal to 5% to less than or equal to 10% of the thickness of the glass article.

Thickness (t) of glass article 100 is measured between surface 110 and surface 112. In aspects, the thickness of glass article 100 may be less than or equal to 4 millimeters (mm). In aspects, the thickness of glass article 100 may be in a range of greater than or equal to 15 microns to less than or equal to 4 mm, including subranges. For example, in aspects, the thickness of glass article 100 may be greater than or equal to 20 microns to less than or equal to 4 mm, greater than or equal to 30 microns to less than or equal to 4 mm, greater than or equal to 40 microns to less than or equal to 4 mm, greater than or equal to 50 microns to less than or equal to 4 mm, greater than or equal to 60 microns to less than or equal to 4 mm, greater than or equal to 70 microns to less than or equal to 4 mm, greater than or equal to 80 microns to less than or equal to 4 mm, greater than or equal to 90 microns to less than or equal to 4 mm, greater than or equal to 1 mm to less than or equal to 4 mm, greater than or equal to 15 microns to less than or equal to 3 mm, greater than or equal to 15 microns to less than or equal to 2 mm, greater than or equal to 15 microns to less than or equal to 1 mm, greater than or equal to 15 microns to less than or equal to 500 microns, greater than or equal to 15 microns to less than or equal to 400 microns, greater than or equal to 15 microns to less than or equal to 300 microns, greater than or equal to 15 microns to less than or equal to 200 microns, or greater than or equal to 15 microns to less than or equal to 100 microns.

Compressive stress layers may be formed in the glass article by exposing the glass article to an ion-exchange solution. In aspects, the ion-exchange solution may include a molten potassium salt. In aspects, the ion-exchange solution may include greater than or equal to 50 wt % potassium salt, greater than or equal to 60 wt % potassium salt, greater than or equal to 70 wt % potassium salt, greater than or equal to 80 wt % potassium salt, greater than or equal to 90 wt % potassium salt, or 100 wt % potassium salt. For example, in aspects, the ion-exchange solution may include greater than or equal to 50 wt % to less than or equal to 100 wt % potassium salt, greater than or equal to 60 wt % to less than or equal to 100 wt % potassium salt, greater than or equal to 70 wt % to less than or equal to 100 wt % potassium salt, greater than or equal to 80 wt % to less than or equal to 100 wt % potassium salt, or greater than or equal to 90 wt % to less than or equal to 100 wt % potassium salt. In aspects, the potassium salt may be potassium nitrate (KNO₃). In aspects, all or a portion of the remaining weight percent in an ion-exchange solutions may be a molten nitrate salt, for example, sodium nitrate (NaNO₃).

The glass article may be exposed to the ion-exchange solution by immersing a glass article made from the glass composition into a bath of the ion-exchange solution, spraying the ion-exchange solution onto a glass article made from the glass composition, or otherwise physically applying the ion-exchange solution to the glass article. Upon exposure to the glass article, the ion-exchange solution may, according to aspects, be at a temperature from greater than or equal to 350° C. to less than or equal to 480° C., including subranges. For example, in aspects, the temperature may be greater than or equal to 360° C. to less than or equal to 470° C., greater than or equal to 370° C. to less than or equal to 460° C., greater than or equal to 380° C. to less than or equal to 450° C., greater than or equal to 390° C. to less than or equal to 440° C., greater than or equal to 400° C. to less than or equal to 430° C., or greater than or equal to 410° C. to less than or equal to 420° C.

In aspects, the glass article may be exposed to the ion-exchange solution for a duration from greater than or equal to 5 minutes to less than or equal to 24 hours, including subranges. For example, in aspects, the duration may be from greater than or equal to 5 minutes to less than or equal to 20 hours, from greater than or equal to 5 minutes to less than or equal to 16 hours, from greater than or equal to 5 minutes to less than or equal to 12 hours, from greater than or equal to 5 minutes to less than or equal to 6 hours, from greater than or equal to 5 minutes to less than or equal to 2 hours, from greater than or equal to 5 minutes to less than or equal to 1 hour, or from greater than or equal to 5 minutes to less than or equal to 30 minutes.

After an ion-exchange process is performed, it should be understood that a composition at the surface of a glass article may be different than the composition of the as-formed glass article (for example, the glass article before it undergoes an ion-exchange process). This results from one type of alkali metal ion in the as-formed glass, for example, for example Na+, being replaced with larger alkali metal ions, for example K+. However, the glass composition at or near the center of the depth of the glass article will, in aspects, still have the composition of the as-formed glass article. Unless specified otherwise, glass compositions disclosed in this application are compositions of the glass article near the center of the depth of the article where the composition is unaffected (or is least affected) by an ion-exchange process, i.e., the composition of the as-formed glass article.

The glass articles disclosed herein may be incorporated into another article for example an article with a display (or display articles) (e.g., consumer electronics, including mobile phones, watches, tablets, computers, navigation systems, and the like), architectural articles, transportation articles (e.g., automobiles, trains, aircraft, sea craft, etc.), appliance articles, or any article that may benefit from some transparency, scratch-resistance, abrasion resistance or a combination thereof. An exemplary article incorporating any of the glass articles disclosed herein is shown in FIGS. 3A and 3B. Specifically, FIGS. 3A and 3B show a consumer electronic product 300 including a housing 302 having a front surface 304, a back surface 306, and side surfaces 308. Electrical components that are at least partially inside or entirely within the housing may include at least a controller 320, a memory 322, and a display 310 at or adjacent to front surface 306 of housing 302. Display 310 may be, for example, a light emitting diode (LED) display or an organic light emitting diode (OLED) display.

A cover substrate 312 may be disposed at or over front surface 304 of housing 302 such that it is disposed over display 310. Cover substrate 312 may include any of the glass articles disclosed herein and may be referred to as a “cover glass.” Cover substrate 312 may serve to protect display 310 and other components of consumer electronic product 300 (e.g., controller 320 and memory 322) from damage. In aspects, cover substrate 312 may be bonded to display 310 with an adhesive. In aspects, cover substrate 312 may define all or a portion of front surface 304 of housing 302. In aspects, cover substrate 312 may define front surface 304 of housing 302 and all or a portion of side surfaces 308 of housing 302. In aspects, consumer electronic product 300 may include a cover substrate defining all or a portion of back surface 306 of housing 302.

EXAMPLES

Aspects will be further clarified by the following examples. It should be understood that these examples are not limiting to aspects described above.

Glass compositions made of the oxides listed in Tables 2A-2H below were prepared by conventional glass forming methods. Compositions 1-50 (C1-C50) in Tables 2A-2H are glass compositions according to aspects of the present application. In Tables 2A-2H, all oxide components are in mol %.

Tables 3A-3J list material properties of Compositions 1-50 (C1-C50) in Tables 2A-2H. The Young's modulus (E) values reported in Tables 3A-3J were measured according to the methods disclosed in this specification. The shear modulus values were measured by a resonant ultrasonic spectroscopy technique of the general type set forth in ASTM E2001-13, titled “Standard Guide for Resonant Ultrasound Spectroscopy for Defect Detection in Both Metallic and Non-metallic Parts.”

Additional material properties listed in Tables 3A-3J include: density, where the density values were determined using the buoyancy method of ASTM C693-93(2013); low temperature (in a range of 0° C. to 300° C.) CTE measured in part per million (ppm) per degree Celsius (ppm/° C.); strain, anneal and softening points, where the strain points were determined using the beam bending viscosity method of ASTM C598-93(2013), annealing points were determined using the fiber elongation method of ASTM C336-71(2015), and softening points were determined using the fiber elongation method of ASTM C338-93(2013); 10¹¹ Poise, liquidus viscosities, where the liquidus viscosity is determined as discussed herein; and stress optical coefficient (SOC), which is related to the birefringence of the glass. Unless specified otherwise, SOC is measured according to Procedure C (Glass Disc Method) described in ASTM standard C770-16, entitled “Standard Test Method for Measurement of Glass Stress-Optical Coefficient,” the contents of which are incorporated herein by reference in their entirety. Unless specified otherwise, the properties listed in Tables 3A-3J were measured before the composition or article was subjected to any ion-exchange process, or any other strengthening process. The CTE values reported in Tables 3A-3J where measured using a fiber elongation technique. A dilatometer was set up according to ASTM E228 (“Standard Test Method for Linear Thermal Expansion of Solid Materials With a Push-Rod Dilatometer”). For the fiber elongation test, a fiber sample of a particular composition mounted in the dilatometer was inserted into a 0° C. ice bath and then a 300° C. isothermal furnace to determine the average linear coefficient of thermal expansion over that temperature range. The fiber samples were prepared by flameworking.

Tables 4A-4G include ion-exchange conditions and properties for Compositions 1-48 (C1-C48) of Tables 2A-2G. For the ion-exchange processes reported in Tables 4A-4G, samples of each composition were immersed in a molten salt bath composed of 100 wt % KNO₃. Each sample had a length of 1 inch, a width of 1 inch, and a thickness of 0.8 mm. Composition A (CA) in Tables 4A-4G is a comparative composition composed of: 68.95 mol % SiO₂, 10.27 mol % Al₂O₃, 5.36 MgO, 0.06 mol % CaO, 15.20 Na₂O, and 0.17 mol % SnO₂.

As shown in Tables 4A-4G, all of Compositions 1-48 (C1-C48) achieved a CS/E ratio of at least 15 with various DOCs. And with the exception of C30-C36, which were not ion-exchanged for more than 30 minutes, each composition achieved a CS/E ratio of at least 15 with a DOC of about 15 microns or more. Graph 500 in FIG. 5 is a plot of the CS/E ratio with a DOC of about 20 microns versus the liquidus viscosity for various ion-exchanged glass compositions. The gray diamonds in graph 500 represent various compositions in Tables 2A-2H with a DOC value in the range of 20±5 microns taken from the DOC values reported in Tables 4A-4F. Graph 500 shows that a majority of the compositions had a CS/E ratio of at least 15 and a liquidus viscosity above 500° C.

	TABLE 2A
	C1	C2	C3	C4	C5	C6	C7	C8	C9
SiO2	63.26	63.17	63.26	64.57	64.31	64.10	65.18	65.44	64.74
Al2O3	15.92	15.93	15.96	15.01	14.96	14.97	13.95	14.01	13.99
MgO	2.93	3.34	3.71	2.89	3.32	3.75	2.94	3.28	3.84
CaO	1.22	1.02	0.81	1.18	1.01	0.81	1.24	0.99	0.82
Na2O	16.50	16.37	16.09	16.20	16.23	16.20	16.53	16.11	16.45
K2O	0.01	0.01	0.01	0.01	0.01	0.01	0.01	0.01	0.01
SnO2	0.16	0.15	0.15	0.15	0.15	0.15	0.15	0.15	0.15
Sum	100.00	100.00	100.00	100.00	100.00	100.00	100.00	100.00	100.00

	TABLE 2B
	C10	C11	C12	C13	C14	C15
SiO2	60.06	62.12	64.03	60.18	62.09	64.09
Al2O3	15.89	15.07	14.29	16.40	15.60	14.80
MgO	2.92	2.91	2.90	1.92	1.93	1.92
CaO	0.98	0.97	0.98	1.98	1.98	1.98
Na2O	19.98	18.76	17.63	19.34	18.24	17.03
K2O	0.01	0.01	0.01	0.01	0.01	0.01
SnO2	0.16	0.16	0.16	0.15	0.16	0.15
Sum	100.00	100.00	100.00	100.00	100.00	100.00

	TABLE 2C
	C16	C17	C18	C19	C20	C21
SiO2	59.69	61.54	64.12	60.18	61.99	64.02
Al2O3	15.47	14.51	13.85	15.73	14.93	14.11
MgO	3.21	3.11	3.14	2.65	2.67	2.67
CaO	1.27	1.22	1.23	1.73	1.74	1.74
Na2O	20.20	19.45	17.48	19.53	18.50	17.29
K2O	0.01	0.01	0.01	0.01	0.01	0.01
SnO2	0.16	0.16	0.16	0.16	0.15	0.16
Sum	100.00	100.00	100.00	100.00	100.00	100.00

	TABLE 2D
	C22	C23	C24	C25	C26	C27
SiO2	60.27	62.14	64.06	60.31	62.02	64.07
Al2O3	14.74	13.95	13.14	15.25	14.48	13.66
MgO	3.88	3.88	3.88	2.88	2.92	2.91
CaO	0.97	0.98	0.98	1.96	1.99	1.98
Na2O	19.97	18.88	17.77	19.43	18.41	17.21
K2O	0.01	0.01	0.01	0.01	0.01	0.01
SnO2	0.15	0.15	0.15	0.15	0.16	0.16
Sum	100.00	100.00	100.00	100.00	100.00	100.00

	TABLE 2E
	C28	C29	C30	C31	C32	C33	C34	C35	C36
SiO2	64.26	64.55	64.40	63.92	64.12	64.58	63.74	64.28	64.09
Al2O3	13.33	13.04	12.78	13.38	13.06	12.80	13.36	13.09	12.80
MgO	2.90	2.90	2.96	2.87	2.88	2.88	2.94	2.88	2.93
CaO	2.01	2.02	2.05	2.50	2.52	2.51	2.05	2.00	2.03
Na2O	17.32	17.32	17.64	17.16	17.24	17.05	17.73	17.58	17.97
K2O	0.01	0.01	0.01	0.01	0.01	0.01	0.01	0.01	0.01
SnO2	0.16	0.16	0.16	0.16	0.16	0.16	0.16	0.16	0.16
Sum	100.00	100.00	100.00	100.00	100.00	100.00	100.00	100.00	100.00

	TABLE 2F
	C37	C38	C39	C40	C41	C42
SiO2	65.17	64.70	64.66	65.21	64.95	64.67
Al2O3	14.03	14.05	14.02	14.01	14.00	14.02
MgO	2.45	2.46	2.45	1.94	1.96	1.96
CaO	1.69	1.71	1.68	2.18	2.19	2.21
Na2O	16.49	16.91	17.01	16.49	16.73	16.97
K2O	0.01	0.01	0.01	0.01	0.01	0.01
SnO2	0.16	0.16	0.16	0.16	0.16	0.16
Sum	100.00	100.00	100.00	100.00	100.00	100.00

	TABLE 2G
	C43	C44	C45	C46	C47	C48
SiO2	65.03	65.10	65.13	64.63	64.68	64.64
Al2O3	14.00	13.98	14.00	14.01	13.99	13.99
MgO	2.91	3.29	3.67	3.36	3.77	3.68
CaO	1.18	0.98	0.78	1.18	0.98	1.28
Na2O	16.71	16.47	16.24	16.64	16.43	16.24
K2O	0.01	0.01	0.01	0.01	0.01	0.01
SnO2	0.16	0.16	0.16	0.16	0.15	0.16
Sum	100.00	100.00	100.00	100.00	100.00	100.00

	TABLE 2H
	C49	C50
	SiO2	65.01	65.17
	A12O3	13.99	13.99
	MgO	3.41	2.48
	CaO	0.97	1.68
	Na2O	16.45	16.50
	K2O	0.01	0.01
	SnO2	0.16	0.16
	Sum	100.00	100.00

TABLE 3A
Properties	C1	C2	C3	C4
Density	2.466	2.466	2.464	2.460
CTE (0-300° C.)	84.50	83.30	81.70	83.90
ppm/° C.
Stain Point	649.0	649.0	654.0	640.0
(fiber Elongation)
Annealing Point	703.0	704.0	708.0	694.0
(fiber Elongation)
Softening Point	954.6	959.0	962.6	947.9
(fiber Elongation)
10{circumflex over ( )}11 Poises	790	795	805	780
Young's modulus	73.6	73.8	74.0	73.0
(GPa)
Shear modulus	30.4	30.5	30.5	30.2
(GPa)
Poisson's ratio	0.212	0.211	0.212	0.210
RI @ 589.3	1.5075	1.5072	1.5064	1.5063
SOC (546.1 nm)	2.972	2.983	2.982	2.985
single PT
VFT parameters
from HTV
A	−4.492	−4.392	−4.272	−4.106
B	11267.6	10933.0	10590.5	10526.8
To	6.1	29.8	56.6	32.2
Liquidus
(gradient boat)
duration (hours)	24	24	24	24
Air (° C.)	1105	1090	1130	1060
internal (° C.)	1095	1090	1120	1055
Pt (° C.)	1100	1090	1120	1045
primary phase	Nepheline	Nepheline	Forsterite	Nepheline
2ndry phase	—	Forsterite	Nepheline	—
		up to	up to
		1075° C.	1065° C.
liquidus viscosity	718	833	487	1536
(Internal) kP

TABLE 3B
Properties	C5	C6	C7	C8	C9
Density	2.460	2.461	2.459	2.456	2.459
CTE (0-300° C.)	83.90	83.30	85.10	84.00	84.80
ppm/° C.
Stain Point	640.0	643.0	617.0	627.0	622.0
(fiber Elongation)
Annealing Point	694.0	697.0	670.0	681.0	675.0
(fiber Elongation)
Softening Point	944.9	945.5	918.2	934.4	920.9
(fiber Elongation)
10{circumflex over ( )}11 Poises	780	785	755	765	765
Young's modulus	73.1	73.3	72.5	72.7	72.8
(GPa)
Shear modulus	30.2	30.3	30.0	30.0	30.1
(GPa)
Poisson's ratio	0.210	0.211	0.210	0.211	0.211
RI @ 589.3	1.5063	1.5062	1.5066	1.5055	1.5062
SOC (546.1 nm)	2.982	2.989	2.986	3.012	2.986
single PT
VFT parameters
from HTV
A	−4.013	−3.916	−3.772	−3.671	−3.596
B	10194.4	9865.2	9810.1	9550.4	9208.4
To	52.9	75.7	46.9	72.6	91.0
Liquidus
(gradient boat)
duration (hours)	24	24	24	24	24
Air (° C.)	1055	1090	1010	1010	1050
internal (° C.)	1055	1090	1015	1010	1050
Pt (° C.)	1050	1080	1020	1000	1030
primary phase	Forsterite	Forsterite	Nepheline	Nepheline	Forsterite
2ndry phase	Nepheline	Nepheline	—	—	Nepheline
	up to	up to			up to
	1050° C.	1025° C.			1015° C.
liquidus viscosity	1446	646	2294	3290	1015
(Internal) kP -

TABLE 3C
Properties	C10	C11	C12	C13	C14	C15
Density	2.484	2.474	2.464	2.489	2.480	2.469
CTE (0-300° C.)	95.10	91.50	88.30	92.40	89.80	86.30
ppm/° C.
Stain Point	607.0	608.0	611.0	612.0	613.0	613.0
(fiber Elongation)
Annealing Point	658.0	660.0	664.0	663.0	664.0	666.0
(fiber Elongation)
Softening Point	891.2	899.1	907.6	899.7	906.8	913.4
(fiber Elongation)
10{circumflex over ( )}11 Poises	740	745	745	745	745	750
Young's modulus	72.7	72.4	72.2	73.1	73.2	72.8
(GPa)
Shear modulus (GPa)	29.9	29.9	29.9	30.1	30.1	30.1
Poisson's ratio	0.216	0.213	0.210	0.214	0.214	0.212
RI @ 589.3	1.5127	1.5101	1.5078	1.5142	1.5118	1.5093
SOC (546.1 nm)	2.897	2.925	2.955	2.885	2.93	2.955
single PT
VFT parameters
from HTV
A	−3.017	−3.128	−3.157	−3.225	−2.962	−3.272
B	7856.4	8207.0	8460.7	8337.7	7875.3	8780.0
To	125.5	111.6	101.9	106.0	135.2	83.9
Liquidus
(gradient boat)
duration (hours)	24	24	24	24	24	24
Air (° C.)	1190	1130	1060	1215	1160	1065
internal (° C.)	1185	1120	1055	1210	1150	1060
Pt (° C.)	1180	1120	1050	1205	1150	1060
primary phase	Unknown	Nepheline	Nepheline	Unknown	Nepheline	Nepheline
2ndry phase	Nepheline up	—	—	Nepheline up	—	—
	to 1180° C.			to 1210° C.
liquidus viscosity	25	102	525	21	63	528
(Internal) kP

TABLE 3D
Properties	C16	C17	C18	C19	C20	C21
Density	2.489	2.482	2.467	2.489	2.480	2.470
CTE (0-300° C.)	95.90	94.30	88.70	93.60	90.70	87.40
ppm/° C.
Stain Point	596.0	588.0	602.0	602.0	602.0	604.0
(fiber Elongation)
Annealing Point	646.0	638.0	654.0	652.0	653.0	656.0
(fiber Elongation)
Softening Point	876.2	866.6	893.7	883.6	887.7	896.8
(fiber Elongation)
10{circumflex over ( )}11 Poises	730	725	740	735	735	740
Young's modulus	73.2	72.9	72.6	73.5	73.0	72.9
(GPa)
Shear modulus (GPa)	30.1	29.8	30.0	30.1	30.1	30.1
Poisson's ratio	0.218	0.222	0.210	0.221	0.215	0.212
RI @ 589.3	1.5110	1.5094	1.5068	1.5112	1.5096	1.5078
SOC (546.1 nm)	2.866	2.892	2.95	2.887	2.909	2.943
single PT
VFT parameters
from HTV
A	−2.803	−2.796	−2.838	−2.997	−3.069	−3.181
B	7293.8	7489.8	7752.9	7751.2	8127.4	8504.2
To	139.6	122.4	129.1	126.9	102.7	81.4
Liquidus
(gradient boat)
duration (hours)	24	24	24	24	24	24
Air (° C.)	1200	1115	1035	1185	1115	1045
internal (° C.)	1190	1110	1030	1175	1110	1035
Pt (° C.)	1175	1105	1020	1170	1110	1025
primary phase	Unknown	Unknown	Nepheline	Unknown	Nepheline	Nepheline
2ndry phase	Nepheline up	Nepheline up	Cassiterite up	Nepheline up	—	—
	to 1190° C.	to 1105° C.	to 1080° C.	to 1175° C.
liquidus viscosity	14	61	586	25	100	546
(Internal) kP

TABLE 3E
Properties	C22	C23	C24	C25	C26	C27
Density	2.487	2.478	2.468	2.492	2.483	2.473
CTE (0-300° C.)	95.50	92.30	88.40	93.40	91.70	87.20
ppm/° C.
Stain Point	590.0	590.0	593.0	594.0	594.0	597.0
(fiber Elongation)
Annealing Point	640.0	641.0	645.0	643.0	644.0	649.0
(fiber Elongation)
Softening Point	864.5	868.1	874.5	868.5	872.4	882.4
(fiber Elongation)
10{circumflex over ( )}11 Poises	730	730	730	730	730	735
Young's modulus	72.6	72.3	71.9	73.4	72.9	72.8
(GPa)
Shear modulus (GPa)	29.7	29.8	29.7	30.1	30.1	30.1
Poisson's ratio	0.221	0.214	0.211	0.217	0.213	0.212
RI @ 589.3	1.5105	1.5088	1.5069	1.5120	1.5103	1.5085
SOC (546.1 nm)	2.865	2.904	2.940	2.868	2.887	2.931
single PT
VFT parameters
from HTV
A	−2.653	−2.739	−2.498	−2.966	−2.757	−3.020
B	6900.0	7333.8	6933.8	7574.3	7364.1	8129.4
To	174.8	137.5	178.9	134.3	144.3	94.9
Liquidus
(gradient boat)
duration (hours)	24	24	24	24	24	24
Air (° C.)	1185	1105	1025	1165	1105	1020
internal (° C.)	1170	1095	1020	1160	1095	1015
Pt (° C.)	1165	1090	1020	1150	1085	1000
primary phase	Unknown	Nepheline	Nepheline	Nepheline	Nepheline	Nepheline
2ndry phase	Nepheline up	—	—	Unknown up	—	—
	to 1175° C.			to 1165° C.
liquidus viscosity	19	83	557	26	97	654
(Internal) kP

TABLE 3F
Properties	C28	C29	C30	C31
Density	2.469	2.468	2.463	2.484
CTE (0-300° C.)	87.07	87.20	87.41	87.91
ppm/° C.
Stain Point	589.5	585.2	579.3	583.3
(fiber Elongation)
Annealing Point	642.2	637.7	631.6	636.5
(fiber Elongation)
Softening Point	877.9	872.9	865.1	868.2
(fiber Elongation)
10{circumflex over ( )}11 Poises	725	720	715	720
Young's modulus	72.7	72.6	72.5	73.2
(GPa)
Shear modulus	30.1	30.1	30.0	30.3
(GPa)
Poisson's ratio	0.209	0.208	0.209	0.207
RI @ 589.3	1.5086	1.5082	1.5085	1.5099
SOC (546.1 nm)	2.916	2.905	2.889	2.886
single PT
VFT parameters
from HTV
A	−2.875	−2.636	−2.245	−3.087
B	7825.5	7394.1	6581.4	8339.3
To	113.9	130.1	180.6	59.9
Liquidus
(gradient boat)
duration (hours)	24	24	24	24
Air (° C.)	1030	1010	995	1025
internal (° C.)	1025	1000	990	1015
Pt (° C.)	1010	995	985	1010
primary phase	Nepheline	Nepheline	Nepheline	Nepheline
2ndry phase	—	Forsterite	Forsterite	—
		up to	up to
		950° C.	935° C.
liquidus viscosity	518	731	769	440
(Internal) kP

TABLE 3G
Properties	C32	C33	C34	C35	C36
Density	2.470	2.473	2.458	2.474	2.465
CTE (0-300° C.)	86.52	86.90	86.23	88.62	88.34
ppm/° C.
Stain Point	581.0	577.8	589.2	581.8	576.3
(fiber Elongation)
Annealing Point	634.2	630.7	642.1	634.0	628.3
(fiber Elongation)
Softening Point	867.3	863.5	877.8	866.9	860.2
(fiber Elongation)
10{circumflex over ( )}11 Poises	715	715	725	715	710
Young's modulus	73.0	72.9	72.8	72.6	72.5
(GPa)
Shear modulus	30.3	30.2	30.1	30.0	29.9
(GPa)
Poisson's ratio	0.207	0.206	0.210	0.209	0.210
RI @ 589.3	1.5095	1.5092	1.5092	1.5083	1.5088
SOC (546.1 nm)	2.871	2.887	2.890	2.880	2.877
single PT
VFT parameters
from HTV
A	−2.683	−2.639	−2.544	−2.525	−2.070
B	7403.9	7437.7	6970.8	7214.2	6249.6
To	134.8	114.1	193.4	124.9	195.1
Liquidus
(gradient boat)
duration (hours)	24	24	24	24	24
Air (° C.)	995	1005	1040	1005	1005
internal (° C.)	995	990	1030	995	1000
Pt (° C.)	985	985	1020	980	985
primary phase	Nepheline	Nepheline	Nepheline	Nepheline	Nepheline
2ndry phase	Forsterite	Forsterite	—	—	Forsterite
	up to	up to			up to
	960° C.	990° C.			920° C.
liquidus viscosity	841	711	614	583	494
(Internal) kP

TABLE 3H
Properties	C37	C38	C39	C40	C41	C42
Density	2.463	2.465	2.466	2.466	2.468	2.469
CTE (0-300° C.)	84.06	85.49	85.90	83.99	84.86	85.66
ppm/° C.
Stain Point	612.4	607.7	606.1	605.0	601.9	599.1
(fiber Elongation)
Annealing Point	665.3	660.2	658.5	657.9	654.6	651.6
(fiber Elongation)
Softening Point	913.0	904.9	902.7	905.5	900.3	895.7
(fiber Elongation)
10{circumflex over ( )}11 Poises	755	750	750	750	750	745
Young's	72.7	72.8	72.6	72.7	72.9	72.8
modulus (GPa)
Shear modulus (GPa)	30.1	30.1	30.0	30.1	30.1	30.1
Poisson's ratio	0.208	0.210	0.211	0.210	0.211	0.211
RI @ 589.3	1.5065	1.5071	1.5071	1.5072	1.5076	1.5077
SOC (546.1 nm)	2.939	2.93	2.918	2.94	2.921	2.912
single PT
VFT parameters
from HTV
A	−3.103	−3.147	−3.271	−3.174	−3.012	−2.928
B	8451.7	8630.9	8726.1	8687.1	8271.4	8111.9
To	103.7	78.0	84.4	75.4	98.6	99.7
Liquidus
(gradient boat)
duration (hours)	72	72	72	72	72	72
Air (° C.)	1130	1115	1100	1100	1025	1075
internal (° C.)	1020	1030	1040	1010	1025	1020
Pt (° C.)	1020	1025	1035	1010	1020	1020
primary phase	Nepheline	Nepheline	Nepheline	Nepheline	Nepheline	Nepheline
2ndry phase	Forsterite	Forsterite	—	—	—	—
liquidus viscosity	1320	830	725	1321	825	770
(Internal) kP

TABLE 3I
Properties	C43	C44	C45	C46	C47	C48
Density	2.460	2.458	2.457	2.462	2.461	2.463
CTE (0-300° C.)	84.93	84.09	83.22	84.56	83.79	83.05
ppm/° C.
Stain Point	616.5	622.7	629.2	618.9	624.8	623.3
(fiber Elongation)
Annealing Point	669.0	675.7	682.8	672.2	678.5	677.5
(fiber Elongation)
Softening Point	915.8	922.6	930.2	916.2	922.7	921.6
(fiber Elongation)
10{circumflex over ( )}11 Poises	760	765	770	760	765	765
Young's modulus	72.4	72.5	72.6	72.7	72.8	73.1
(GPa)
Shear modulus (GPa)	29.9	30.0	30.0	30.0	30.0	30.2
Poisson's ratio	0.210	0.211	0.212	0.211	0.212	0.211
RI @ 589.3	1.5057	1.5055	1.5054	1.5064	1.5062	1.5069
SOC (546.1 nm)	2.943	2.956	2.960	2.928	2.940	2.931
single PT
VFT parameters
from HTV
A	−3.284	−3.247	−3.166	−2.985	−3.046	−3.129
B	8841.8	8725.7	8373.1	8025.7	8080.3	8340.4
To	75.8	100.3	138.5	140.0	144.5	124.2
Liquidus
(gradient boat)
duration (hours)	72	72	72	72	72	72
Air (° C.)	1130	1100	1115	1035	1060	1050
internal (° C.)	1030	1020	1065	1045	1055	1045
Pt (° C.)	1010	1015	1060	1035	1045	1035
primary phase	Nepheline	Nepheline	Forsterite	Nepheline	Forsterite	Forsterite
2ndry phase	—	Forsterite	—	Forsterite up	—	Nepheline up
				to 1005° C.		to 1025° C.
liquidus viscosity	960	1740	744	764	674	849
(Internal) kP

	TABLE 3J
	Properties	C49	C50
	Density	2.458	2.463
	CTE (0-300° C.)	8.51	8.51
	ppm/° C.
	Stain Point	620.0	614.0
	(fiber Elongation)
	Annealing Point	674.0	666.0
	(fiber Elongation)
	Softening Point	923.8	912.6
	(fiber Elongation)
	low-T CTE in ppm/° C. (from	9.03	9.04
	CTE bar at 500° C. cooling)
	low-T CTE in ppm/° C. (from	8.67	8.71
	CTE bar at 300° C. cooling)
	low-T CTE in ppm/° C. (from	7.95	7.96
	CTE bar at 50° C. cooling)
	High-T CTE in ppm	20.86	20.96
	Strain PT (BBV) (10{circumflex over ( )}14.68 P)	623.1	611.9
	Annealing PT (BBV)	673	662.2
	(10{circumflex over ( )}13.18 P)
	Soft PT(PPV) (10{circumflex over ( )}7.6 P)	921.5	909.2
	Young's modulus	72.7	73.3
	(GPa)
	Shear modulus	30.1	30.1
	(GPa)
	Poisson's ratio	0.208	0.218
	RI @ 589.3	1.5058	1.5067
	SOC (546.1 nm)	2.956	2.944
	single PT
	VFT parameters
	from HTV
	A	−3.180	−3.102
	B	8463.3	8484.4
	To	121.0	101.1
	Liquidus
	(gradient boat)
	duration (hours)	72	72
	Air (° C.)	1045	1020
	internal (° C.)	1035	1015
	Pt (° C.)	1025	1010
	primary phase	Nepheline	Nepheline
	2ndry phase	Forsterite	Forsterite
		up to	up to
		1015° C.	970° C.
	liquidus viscosity	1201	1520
	(Internal) kP

TABLE 4A
410° C. 100% KNO3
	C1	C2	C3	C4	C5	C6	C7	C8	C9	CA
Time (hours)	0.25	0.25	0.25	0.25	0.25	0.25	0.25	0.25	0.25	0.25
CS (MPa)	1221	1192	1196	1168	1190	1192	1157	1126	1167	998
DOC (μm)	9.2	9.0	9.1	9.2	9.2	9.1	9.0	9.3	9.3	9.0
CS/E (MPa/GPa)	16.6	16.2	16.2	16.0	16.3	16.3	16.0	15.5	16.0	14.0
Time (hours)	0.5	0.5	0.5	0.5	0.5	0.5	0.5	0.5	0.5	0.5
CS (MPa)	1246	1248	1256	1208	1216	1228	1159	1162	1200	1017
DOC (μm)	12.4	12.5	12.2	12.8	12.8	12.4	12.7	12.7	12.6	12.0
CS/E (MPa/GPa)	16.9	16.9	17.0	16.5	16.6	16.8	16.0	16.0	16.5	14.3
Time (hours)	1.0	1.0	1.0	1.0	1.0	1.0	1.0	1.0	1.0	1.0
CS (MPa)	1253	1236	1239	1206	1215	1217	1166	1150	1184	1018
DOC (μm)	17.3	17.3	16.9	18.3	17.5	17.3	17.7	17.2	17.4	17.3
CS/E (MPa/GPa)	17.0	16.8	16.7	16.5	16.6	16.6	16.1	15.8	16.3	14.3
Time (hours)	2.0	2.0	2.0	2.0	2.0	2.0	2.0	2.0	2.0	2.0
CS (MPa)	1241	1236	1207	1205	1208	1217	1137	1151	1167	999
DOC (μm)	24.7	24.3	25	24.9	24.8	24.7	24.9	24.7	24.9	23.9
CS/E (MPa/GPa)	16.9	16.8	16.3	16.5	16.5	16.6	15.7	15.8	16.0	14.0

TABLE 4B
410° C. 100% KNO3
	C10	C11	C12	C13	C14	C15	CA
Time (hours)	0.25	0.25	0.25	0.25	0.25	0.25	0.25
CS (MPa)	1265	1236	1187	1260	1230	1187	984
DOC (μm)	9.7	9.6	9.3	9.0	8.9	8.6	8.8
CS/E (MPa/GPa)	17.4	17.1	16.4	17.2	16.8	16.3	13.8
Time (hours)	0.5	0.5	0.5	0.5	0.5	0.5	0.5
CS (MPa)	1298	1244	1186	1284	1237	1182	1008
DOC (μm)	13.2	12.9	13.3	12.3	11.7	12.4	11.9
CS/E (MPa/GPa)	17.8	17.2	16.4	17.6	16.9	16.2	14.1
Time (hours)	1.0	1.0	1.0	1.0	1.0	1.0	1.0
CS (MPa)	1242	1226	1188	1273	1231	1177	1010
DOC (μm)	19.1	18.8	18.6	17.1	17.0	17.2	17.4
CS/E (MPa/GPa)	17.1	16.9	16.5	17.4	16.8	16.2	14.2
Time (hours)	2.0	2.0	2.0	2.0	2.0	2.0	2.0
CS (MPa)	1180	1200	1162	1248	1200	1173	996
DOC (μm)	27.2	25.4	25.4	23.4	23.5	23.4	24.0
CS/E (MPa/GPa)	16.2	16.6	16.1	17.1	16.4	16.1	14.0

TABLE 4C
410° C. 100% KNO3
	C16	C17	C18	C19	C20	C21	CA
Time (hours)	0.25	0.25	0.25	0.25	0.25	0.25	0.25
CS (MPa)	1276	1217	1180	1254	1199	1135	981
DOC (μm)	9.0	9.2	8.7	8.6	8.5	8.4	8.8
CS/E (MPa/GPa)	17.4	16.7	16.3	17.1	16.4	15.6	13.8
Time (hours)	0.5	0.5	0.5	0.5	0.5	0.5	0.5
CS (MPa)	1247	1201	1176	1284	1233	1180	980
DOC (μm)	12.3	12.3	11.7	11.5	11.3	11.4	11.8
CS/E (MPa/GPa)	17.0	16.5	16.2	17.5	16.9	16.2	13.7
Time (hours)	1.0	1.0	1.0	1.0	1.0	1.0	1.0
CS (MPa)	1251	1163	1168	1249	1223	1168	1009
DOC (μm)	17.2	17.2	17	16.5	15.5	15.4	17.1
CS/E (MPa/GPa)	17.1	16.0	16.1	17.0	16.7	16.0	14.2
Time (hours)	2.0	2.0	2.0	2.0	2.0	2.0	2.0
CS (MPa)	1234	1165	1147	1238	1207	1152	994
DOC (μm)	23.6	23.7	23.7	23.3	22.2	22.2	23.8
CS/E (MPa/GPa)	16.9	16.0	15.8	16.8	16.5	15.8	13.9

TABLE 4D
410° C. 100% KNO3
	C22	C23	C24	C25	C26	C27	CA
Time (hours)	0.25	0.25	0.25	0.25	0.25	0.25	0.25
CS (MPa)	1264	1218	1168	1269	1206	1149	977
DOC (μm)	8.9	8.7	8.5	7.9	7.8	7.4	8.7
CS/E (MPa/GPa)	17.4	16.8	16.2	17.3	16.5	15.8	13.7
Time (hours)	0.5	0.5	0.5	0.5	0.5	0.5	0.5
CS (MPa)	1253	1227	1167	1243	1229	1170	997
DOC (μm)	12.5	11.5	11.4	11.0	10.7	10.7	11.7
CS/E (MPa/GPa)	17.3	17.0	16.2	16.9	16.9	16.1	14.0
Time (hours)	1.0	1.0	1.0	1.0	1.0	1.0	1.0
CS (MPa)	1236	1180	1151	1255	1222	1165	1006
DOC (μm)	17.1	17.2	16.7	15.3	15.3	14.8	17.1
CS/E (MPa/GPa)	17.0	16.3	16.0	17.1	16.8	16.0	14.1
Time (hours)	2.0	2.0	2.0	2.0	2.0	2.0	2.0
CS (MPa)	1202	1154	1107	1191	1174	1124	996
DOC (μm)	23.4	23.7	23.4	22.9	21.8	21.4	23.7
CS/E (MPa/GPa)	16.6	16.0	15.4	16.2	16.1	15.4	14.0

TABLE 4E
410° C. - 100% KNO3
	C28	C29	C30	C31	C32	C33	C34	C35	C36	CA
Time (hours)	0.25	0.25	0.25	0.25	0.25	0.25	0.25	0.25	0.25	0.25
CS (MPa)	1126	1115	1125	1124	1140	1081	1134	1108	1109	975
DOC (μm)	7.8	7.7	7.7	7.3	7.3	7.4	7.9	7.8	7.6	8.9
CS/E (MPa/GPa)	15.5	15.3	15.5	15.4	15.6	14.8	15.6	15.3	15.3	13.7
Time (hours)	0.5	0.5	0.5	0.5	0.5	0.5	0.5	0.5	0.5	0.5
CS (MPa)	1148	1139	1111	1145	1139	1117	1161	1153	1121	1009
DOC (μm)	11.0	10.8	11.0	10.1	9.9	10.0	10.9	10.9	10.9	12.1
CS/E (MPa/GPa)	15.8	15.7	15.3	15.6	15.6	15.3	16.0	15.9	15.5	14.1
Time (hours)	1.0	1.0	1.0	1.0	1.0	1.0	1.0	1.0	1.0	1.0
CS (MPa)	1134	1115	—	—	—	—	—	—	—	1003
DOC (μm)	14.9	14.9	—	—	—	—	—	—	—	17.1
CS/E (MPa/GPa)	15.6	15.4	—	—	—	—	—	—	—	14.1

TABLE 4F
410° C. - 100% KNO3
	C37	C38	C39	C40	C41	C42	CA
Time (hours)	0.25	0.25	0.25	0.25	0.25	0.25	0.25
CS (MPa)	1154	1150	1173	1131	1126	1152	969
DOC (μm)	8.5	8.6	8.4	8.0	8.0	7.8	8.7
CS/E (MPa/GPa)	15.9	15.8	16.2	15.6	15.4	15.8	13.6
Time (hours)	0.5	0.5	0.5	0.5	0.5	0.5	0.5
CS (MPa)	1162	1149	1181	1142	1141	1157	—
DOC (μm)	11.3	11.6	11.3	11.0	11.0	11.0	—
CS/E (MPa/GPa)	16.0	15.8	16.3	15.7	15.7	15.9	—
Time (hours)	1.0	1.0	1.0	1.0	1.0	1.0	1.0
CS (MPa)	1167	1177	1185	1148	1149	1159	1006
DOC (μm)	15.9	15.7	15.7	15.5	15.2	15.2	17.0
CS/E (MPa/GPa)	16.1	16.2	16.3	15.8	15.8	15.9	14.1
Time (hours)	2.0	2.0	2.0	2.0	2.0	2.0	3.0
CS (MPa)	1166	1134	1146	1136	1133	1120	992
DOC (μm)	22.7	23.1	22.9	21.5	21.4	21.8	23.6
CS/E (MPa/GPa)	16.0	15.6	15.8	15.6	15.5	15.4	13.9

TABLE 4G
410° C. - 100% KNO3
	C43	C44	C45	C46	C47	C48	CA
Time (hours)	0.25	0.25	0.25	0.25	0.25	0.25	0.25
CS (MPa)	1186	1194	1189	1170	1194	1168	964
DOC (μm)	8.8	8.7	8.8	8.6	8.4	8.0	8.5
CS/E (MPa/GPa)	16.4	16.5	16.4	16.1	16.4	16.0	13.5
Time (hours)	0.5	0.5	0.5	0.5	0.5	0.5	0.5
CS (MPa)	1185	1196	1211	1188	1200	1189	999
DOC (μm)	11.5	11.7	11.9	11.3	11.3	10.7	11.4
CS/E (MPa/GPa)	16.4	16.5	16.7	16.3	16.5	16.3	14.0
Time (hours)	1.0	1.0	1.0	1.0	1.0	1.0	1.0
CS (MPa)	1180	1180	1199	1201	1207	1191	1000
DOC (μm)	17.1	17.5	17.5	16.7	16.9	15.7	17.2
CS/E (MPa/GPa)	16.3	16.3	16.5	16.5	16.6	16.3	14.0
Time (hours)	2.0	2.0	2.0	2.0	2.0	2.0	2.0
CS (MPa)	1164	1187	1177	1177	1190	1188	993
DOC (μm)	23.7	23.6	25.1	23.5	23.4	22.6	23.8
CS/E (MPa/GPa)	16.1	16.4	16.2	16.2	16.3	16.3	13.9

While various aspects have been described herein, they have been presented by way of example, and not limitation. It should be apparent that adaptations and modifications are intended to be within the meaning and range of equivalents of the disclosed aspects, based on the teaching and guidance presented herein. It therefore will be apparent to one skilled in the art that various changes in form and detail can be made to the aspects disclosed herein without departing from the spirit and scope of the present disclosure. The elements of aspects presented herein are not necessarily mutually exclusive, but may be interchanged to meet various situations as would be appreciated by one of skill in the art.

Aspects of the present disclosure are described in detail herein with reference to aspects thereof as illustrated in the accompanying drawings, in which like reference numerals are used to indicate identical or functionally similar elements. References to “aspects” or “an aspect” indicate that the aspect described may include a particular feature, structure, or characteristic, but every aspect may not necessarily include the particular feature, structure, or characteristic. Moreover, such phrases are not necessarily referring to the same aspect. Further, when a particular feature, structure, or characteristic is described in connection with an aspect, it is submitted that it is within the knowledge of one skilled in the art to affect such feature, structure, or characteristic in connection with other aspects whether or not explicitly described.

The examples are illustrative, but not limiting, of the present disclosure. Other suitable modifications and adaptations of the variety of conditions and parameters normally encountered in the field, and which would be apparent to those skilled in the art, are within the spirit and scope of the disclosure.

The indefinite articles “a” and “an” to describe an element or component means that one or more than one of these elements or components is present. Although these articles are conventionally employed to signify that the modified noun is a singular noun, as used herein the articles “a” and “an” also include the plural, unless otherwise stated in specific instances. Similarly, the definite article “the,” as used herein, also signifies that the modified noun may be singular or plural, again unless otherwise stated in specific instances.

Directional terms as used herein—for example up, down, right, left, front, back, top, bottom, inward, outward—are made only with reference to the figures as drawn and are not intended to imply absolute orientation.

As used in the claims, “comprising” is an open-ended transitional phrase. A list of elements following the transitional phrase “comprising” is a non-exclusive list, such that elements in addition to those specifically recited in the list may also be present. As used in the claims, “consisting essentially of” or “composed essentially of” limits the composition of a material to the specified materials and those that do not materially affect the basic and novel characteristic(s) of the material. As used in the claims, “consisting of” or “composed entirely of” limits the composition of a material to the specified materials and excludes any material not specified.

Where a range of numerical values is recited herein, comprising upper and lower values, unless otherwise stated in specific circumstances, the range is intended to include the endpoints thereof, and all integers and fractions within the range. It is not intended that the scope of the claims be limited to the specific values recited when defining a range. Further, when an amount, concentration, or other value or parameter is given as a range, one or more preferred ranges or a list of upper preferable values and lower preferable values, this is to be understood as specifically disclosing all ranges formed from any pair of any upper range limit or preferred value and any lower range limit or preferred value, regardless of whether such pairs are separately disclosed. Finally, when the term “about” is used in describing a value or an end-point of a range, the disclosure should be understood to include the specific value or end-point referred to. Whether or not a numerical value or end-point of a range recites “about,” the numerical value or end-point of a range is intended to include two aspects: one modified by “about,” and one not modified by “about.”

As used herein, the term “about” means that amounts, sizes, formulations, parameters, and other quantities and characteristics are not and need not be exact, but may be approximate and/or larger or smaller, as desired, reflecting tolerances, conversion factors, rounding off, measurement error and the like, and other factors known to those of skill in the art.

It is to be understood that the phraseology or terminology used herein is for the purpose of description and not of limitation. The breadth and scope of the present disclosure should not be limited by any of the above-described exemplary aspects, but should be defined in accordance with the following claims and their equivalents.

Claims

1. An ion-exchanged alkali aluminosilicate glass article, comprising: greater than or equal to 55 mol % SiO2;greater than or equal to 12.5 mol % to less than or equal to 16.0 mol % Al2O3;greater than or equal to 1 mol % to less than or equal to 3.88 mol % MgO;greater than or equal to 0.78 mol % to less than or equal to 3 mol % CaO; andNa2O,wherein Al2O3 mol %+RO mol %≥17 mol %,wherein RO mol %=MgO mol %+CaO mol %, andwherein the glass article is substantially free of ZnO, SrO, BaO, B2O3, P2O5, Li2O, and K2O.

2. The ion-exchanged alkali aluminosilicate glass article of claim 1, wherein the glass article comprises: a Young's modulus value measured in GPa before being ion-exchanged; anda compressive stress layer extending from a surface of the glass article to a depth of compression, the compressive stress layer comprising a peak compressive stress value measured in MPa,wherein a ratio of the peak compressive stress value to the Young's modulus value is greater than or equal to 15.

3. The ion-exchanged alkali aluminosilicate glass article of claim 2, wherein the ratio of the peak compressive stress value to the Young's modulus value is greater than or equal to 15 to less than or equal to 18.

4. The ion-exchanged alkali aluminosilicate glass article of claim 2, wherein the Young's modulus value is in a range of greater than or equal to 70 MPa to less than or equal to 80 MPa.

5. The ion-exchanged alkali aluminosilicate glass article of claim 2, wherein the peak compressive stress value is in a range of greater than or equal to 500 MPa to less than or equal to 1300 MPa.

6. The ion-exchanged alkali aluminosilicate glass article of claim 2, wherein the depth of compression is in a range of greater than or equal to 5 microns to less than or equal to 30 microns.

7. The ion-exchanged alkali aluminosilicate glass article of claim 2, wherein the depth of compression is in a range of greater than or equal to 5% to less than or equal to 20% of a thickness of the glass article.

8. The ion-exchanged alkali aluminosilicate glass article of claim 1, wherein Na2O mol %+RO mol %≥20 mol %.

9. The ion-exchanged alkali aluminosilicate glass article of claim 1, wherein (Na2O mol %+RO mol %−Al2O3 mol %)≥4 mol %.

10. The ion-exchanged alkali aluminosilicate glass article of claim 1, wherein 11 mol %≥(Na2O mol %+RO mol %−Al2O3 mol %)≥4 mol %.

11. The ion-exchanged alkali aluminosilicate glass article of claim 1, wherein 21 mol %≥Al2O3 mol %+RO mol %≥17 mol %.

12. The ion-exchanged alkali aluminosilicate glass article of claim 1, wherein 37 mol %≥Al2O3 mol %+Na2O mol %≥28 mol %.

13. The ion-exchanged alkali aluminosilicate glass article of claim 1, wherein (MgO mol %/(MgO mol %+CaO mol %))≥0.5.

14. The ion-exchanged alkali aluminosilicate glass article of claim 1, wherein 0.8≥(MgO mol %/(MgO mol %+CaO mol %))≥0.5.

15. The ion-exchanged alkali aluminosilicate glass article of claim 1, comprising: greater than or equal to 1.92 mol % to less than or equal to 3.88 mol % MgO.

16. The ion-exchanged alkali aluminosilicate glass article of claim 1, comprising: greater than or equal to 0.78 mol % to less than or equal to 2.52 mol % CaO.

17. The ion-exchanged alkali aluminosilicate glass article of claim 1, comprising: greater than or equal to 59 mol % to less than or equal to 66 mol % SiO2; andgreater than or equal to 16 mol % to less than or equal to 21 mol % Na2O.

18. The ion-exchanged alkali aluminosilicate glass article of claim 1, comprising: greater than or equal to 64 mol % to less than or equal to 66 mol % SiO2;greater than or equal to 13 mol % to less than or equal to 15 mol % Al2O3;greater than or equal to 2 mol % to less than or equal to 3.88 mol % MgO;greater than or equal to 0.78 mol % to less than or equal to 2 mol % CaO; andgreater than or equal to 15.5 mol % to less than or equal to 17.5 mol % Na2O.

19. The ion-exchanged alkali aluminosilicate glass article of claim 1, comprising: greater than or equal to 59.6 mol % to less than or equal to 65.5 mol % SiO2;greater than or equal to 12.78 mol % to less than or equal to 15.96 mol % Al2O3;greater than or equal to 1.92 mol % to less than or equal to 3.88 mol % MgO;greater than or equal to 0.78 mol % to less than or equal to 2.52 mol % CaO; andgreater than or equal to 16.09 mol % to less than or equal to 20.2 mol % Na2O.

20. The ion-exchanged alkali aluminosilicate glass article of claim 1, comprising a thickness in a range of greater than or equal to 15 microns to less than or equal to 300 microns.

21. The ion-exchanged alkali aluminosilicate glass article of claim 1, comprising a liquidus viscosity in a range of greater than or equal to 500 kP to less than or equal to 2300 kP, measured before being ion-exchanged.

22. The ion-exchanged alkali aluminosilicate glass article of claim 1, wherein the glass article comprises a compressive stress layer extending from a surface of the glass article to a depth of compression, the compressive stress layer comprising a peak compressive stress value in a range of greater than or equal to 500 MPa to less than or equal to 1300 MPa.