This application is a U.S. National Phase filing of PCT Application No. PCT/SG2016/050620 filed 27 Dec. 2016 that claims priority to Singapore Patent Application No. 10201510660T filed 24 Dec. 2015, both of which are hereby incorporated by reference as if set forth herewith.
The present invention relates to a semi-submersible offshore structure. More particularly, the invention relates to a low motion semi-submersible offshore structure that has improved stability in deep water.
Most of the conventional semi-submersible structures comprise a hull that has sufficient buoyancy to support a deck box or platform above the water surface. The hull typically comprises two substantially parallel pontoons and a plurality of vertically upstanding columns that extend from the pontoons to support the deck box above the water surface. The pontoons and portions of columns are submerged below the operational water line during norming operation.
The conventional semi-submersible structure shown in
Other challenges face by conventional semi-submersibles when operating under harsh offshore environmental conditions include unsymmetrical load distribution of the semi-submersible which makes it not ideal for mooring design. In particular, the total wind and current load in quartering sea could be about 40% more than at the head sea. The total wind and current load in the beam sea could be about 20% more than the loads at the head sea. As a result, the mooring design of a semi-submersible is greatly influenced by forces from the quartering sea. A conventional semi-submersible may utilize a mooring system that consists of a 12 point chain and 4 thrusters. This results in unsymmetrical load distribution on the semi-submersible and this in turns, makes it not ideal for mooring design.
Another conventional semi-submersible structure known in the art is one that comprises a ring pontoon, a plurality of vertically upstanding columns that extend from the pontoons to support a rectangular deck box above the water surface. The semi-submersible of this configuration has several drawbacks. One of which is that it has high mass due to large displacement of the semi-submersible and high added mass due to the semi-submersible's large skirts. The semi-submersible has a relatively high natural period and this shifts the Response Amplitude Operator (RAO) curve to the right. However, the mono-hull of the semi-submersible of this configuration does not have any heave second hump.
It is therefore desirable to provide a semi-submersible structure that seeks to address at least some of the problems encountered in conventional semi-submersibles, or at least to provide an alternative.
The problems in the art are solved and an advance in the art is made by a semi-submersible offshore structure in accordance with some embodiments of this invention. In one aspect of the present invention, a low motion semi-submersible offshore structure is provided. The low motion semi-submersible offshore structure comprises a deck box; a submersible lower hull comprising a ring pontoon having an annular pontoon body with a top surface, a bottom surface, an outer circumferential wall, an inner circumferential wall, and a plurality of spaced-apart through holes extending from the bottom surface of the ring pontoon to the top surface of the ring pontoon; a plurality of main columns extending upwardly from the pontoon body to the deck box for supporting the deck box above a water surface; and a plurality of pencil columns, each of the pencil columns having an upper end and a lower end, with each of the pencil columns positioned between two main columns and extending upwardly from the respective spaced-apart through hole to the deck box, and wherein each of the pencil columns having a water chamber provided within the pencil column for receiving water through the through hole and entrapping water within the pencil column for dampening pitch and wave motions of the semi-submersible during operation.
In accordance with some embodiments of this invention, each of the pencil columns further comprises a dampening means for dampening water that enters the pencil column.
In accordance with many embodiments of this invention, the dampening means is a second chamber provided within and at the upper end of the pencil column for entrapping air within the pencil column for use as a damper to the water entering the pencil column.
In accordance with a number of embodiments of this invention, the dampening means is a piston provided within and at the upper end of the pencil column for entrapping air within the pencil column for use as a damper to the water entering the pencil column.
In accordance with some embodiments of this invention, the water chamber extends through the entire length of the pencil column. In accordance with many embodiments of this invention, the low motion semi-submersible offshore structure further comprises means for introducing high pressure compressed air into the pencil columns for controlling flow of water within the pencil columns, wherein the said means is provided outside and proximate the upper end of the pencil column.
In accordance with some embodiments of this invention, the plurality of pencil columns extend radially inwardly toward a center vertical axis of the ring pontoon to the deck box.
In accordance with an embodiment of this invention, the semi-submersible offshore structure comprises four main columns and four pencil columns.
The above advantages and features of a system in accordance with this invention are described in the following detailed description and are shown in the drawings:
In the following description, numerous specific details are set forth in order to provide a thorough understanding of various illustrative embodiments of the invention. It will be understood, however, to one skilled in the art, that embodiments of the invention may be practiced without some or all of these specific details.
Referring to drawings by numerals of reference, there is shown a low motion semi-submersible structure (10) for use in offshore applications, such as for offshore oil and gas drilling and production. The structure (10) comprises a deck box (11) forming an upper hull and a submersible lower hull comprising a ring pontoon (12) having an annular pontoon body with a top surface (13), a bottom surface (14), an outer circumferential wall (15), an inner circumferential wall (16), and a plurality of space-apart through holes (17) extending from the bottom surface of the ring pontoon to the top surface of the ring pontoon. The semi-submersible structure (10) has a plurality of main columns (18) extending upwardly from the pontoon body to the deck box (11) for supporting the deck box (11) above a water surface and a plurality of pencil columns (19) with each extending upwardly from a respective spaced-apart through hole (17) to the deck box (11). Each of the pencil columns (19) has an upper end and a lower end. The upper end can be an open end or a closed end which comes in contact with the deck box (11). The lower end is an open end that comes in contact with the through hole (17) at the top surface of the ring pontoon (12).
Each of the pencil columns (19) has a water chamber (20) provided within the pencil column that allows water to flow in and out of the pencil column through the through hole (17) and entrapping water within the pencil column for dampening pitch and wave motions of the semi-submersible during operation. Each of the pencil columns (19) further comprises a dampening means for dampening water that enters the pencil column (19).
The pencil columns (19) in accordance with some embodiments of the present invention may take several forms. Some example in accordance with various embodiments are shown in
Referring now to
Referring now to
In one embodiment, the plurality of pencil columns (19) extends upwardly from the respective spaced-apart through hole in an upright position. An exemplary embodiment of this configuration is shown in
The pencil column (19) generally has a width that is narrower than the main column (18). In one embodiment, the pencil column (19) has an internal diameter of 5 to 7 m. The water chamber (20) within the pencil column (19) has an internal diameter of 4 to 6.5 m. The pencil column (19) can be of any suitable shape. In one embodiment, the pencil column has, over the entire length, a substantially circular cross-section.
Each of the main columns (18) extends upwardly from ring pontoon in an upright position. The main columns (18) can be of any suitable shape, size, width and height. In one embodiment, the main column has, over the entire length, a substantially trapezoidal or rectangular cross-section. Other shapes may be employed without departing from the scope of the present invention.
In one embodiment, the main columns (18) and the pencil columns (19) have substantially the same height. In other embodiments, for example, the embodiment shown in
Any suitable number of main columns (18) and pencil columns (19) may be employed without departing from the scope of the invention. In one embodiment, the semi-submersible comprises at least four main columns (18) and at least four pencil columns (19). The main columns (18) and the pencil columns (19) may be arranged in any suitable manner.
The ring pontoon (12) of the present invention can be of any suitable shape, size and height.
In one embodiment, the ring pontoon (12) has an outer diameter ranging from 90 to 110 m. The inner diameter of the ring pontoon ranges from 65 to 85 m.
Due to the manner in which the ring pontoon (12) is shaped and sized, the drag coefficient (Cd) of the ring pontoon (12) is relatively lower than the drag coefficient of a conventional semi-submersible with two substantially parallel pontoons. The Cd of the ring pontoon (12) of the present invention ranges from 0.3 to 1.2, whilst the Cd of a conventional semi-submersible with two parallel pontoons is about 2.2. The circular shaped ring pontoon of the present invention significantly reduces current load and provides a more symmetrical load to the semi-submersible.
The deck box (11) can be of the same or different shape and size as the ring pontoon (12). In a shown embodiment, the deck box (11) and the ring pontoon (12) have the same shape and are substantially of the same size. In a preferred embodiment, the deck box (11) is of a circular or polygonal shape.
Due to the manner in which the deck box (11) is shaped and sized, the drag coefficient (Cd) of the circular or polygonal shaped deck box (11) of the present invention is relatively lower than the drag coefficient of a conventional semi-submersible with a square deck box. The Cd of the deck box (11) of the present invention ranges from 0.3 to 1.2, whilst the Cd of a conventional semi-submersible with a square deck box is 2.2. A circular or polygonal shaped deck box significantly reduces wind load and provides a more symmetrical load to the semi-submersible.
Referring to
In the present invention, the ring pontoon (12) has an outer diameter of about 90 to 110 m. This provides the semi-submersible with added mass, of about 20% more than conventional semi-submersible. The column spacing (denotes as ‘L’ in
The heave natural period may be expressed by the following equation:
where T represents the heave natural period, M represents the mass (displacement) of the ring pontoon, p represents the density of water, g represents acceleration due to gravity, A33 represents the added mass of the ring pontoon, and Aw represents the waterplane area of the ring pontoon.
The water chamber (20) within the pencil column, having an internal diameter of about 4 to 6.5 m, provides a damping effect to the semi-submersible, thereby reducing the pitch, roll and heave motions of the semi-submersible by about 25% as compared to conventional semi-submersible. As the ring pontoon moves up and down, the pencil columns with the water chambers move along with it. The up and down motion of the pencil columns with the water chambers generates waves in the surrounding water which radiate energy away from the ring pontoon. The up and down motion of the pencil columns with the water chamber causes water to flow in and out of the water chamber. The water within the water chamber induces viscous damping by the friction and vortex shedding between the water and the pencil column's inner surface.
The low motion semi-submersible in accordance with an embodiment of the present invention is capable of achieving a heave second hump of less than 0.15 m/m and a heave natural period of about 19.3 to 20.5 seconds. The semi-submersible allows for use of Surface BOP to reduce operation costs for maintenance and inspection. Due to its efficiency and high uptime (of about 90%), the semi-submersible of the present invention is able to reduce the cost per well and this benefits the drilling contractors. The mooring system for use in harsh offshore environment is based on the number of moorings that are used and as lesser moorings are required, this will reduce the allocation of the CAPEX for thrusters and engine.
The circular or polygonal shaped deck box in accordance with some embodiments of the present invention can provide similar area in terms of utilization of space with less surface area as compared to a conventional square or rectangular shaped deck box. This means that a circular or polygonal shaped deck box can provide the same volume with lesser steel weight as compared to a square or rectangular shaped deck box, as surface area is a function of steel weight.
For harsh offshore environment, fatigue is a major concern in all semi-submersible designs. In accordance with many embodiments of the present invention, no bracings are used to increase fatigue life of the semi-submersible.
The low motion semi-submersible in accordance with some embodiments of the present invention can be operated worldwide including, but not limited to, in harsh offshore environment, deepwater and arctic region, with higher operability and longer survivability as compared to some conventional semi-submersibles known in the art. The semi-submersible technology of the present invention can be well extended to any suitable offshore structure including, but not limited to, offshore drilling platform, production platform, accommodation platform, etc.
The low motion semi-submersible in accordance with some embodiments of the present invention has several advantages. One of which is that the semi-submersible has a deep draft (thus less wave energy). In particular, because the wave energy experienced by a semi-submersible reduces exponentially with respect to water depth, a semi-submersible having a deep draft (from 24 to 40 m) would experience diminished wave energy as compared to a semi-submersible that has a shallower draft. The draft of the semi-submersible in accordance with many embodiments of the present invention increased from 24 m to 40 m. This allows the pontoons be better submerged and as a result, improves the overall motion of the semi-submersible by at least 35%.
Another advantage of the low motion semi-submersible of the present invention is that by having pencil columns provided between two main columns, this reduces the column spacing of the semi-submersible. This helps to reduce the heave second hump to less than 0.15 m/m and improve the motion of the semi-submersible by at least 15%.
A further advantage of the low motion semi-submersible in accordance with a number of embodiments of the present invention is that having columns with water chambers help to entrap water within the pencil columns. This provides a damping action which helps to improve both the stability and motion of the semi-submersible by at least 2%. The up and down motion of the water chamber generates waves and radiates energy. Viscous damping is induced by the friction and vortex shedding between the water and the inner surface of the pencil column. The water entrapped within the pencil columns helps to improve both stability and motion of the semi-submersible.
The following examples are provided to further illustrate and describe particular embodiments of the present invention, and are in no way to be construed to limit the invention to the specific procedures, conditions or embodiments described therein.
The low motion semi-submersible in accordance with some embodiments of the present invention is able to achieve the desirable results. In particular, the semi-submersible in accordance with many embodiments of the present invention is able to achieve a heave second hump of less than 0.15 m/m and a heave natural period of about 19.3 to 20.5 seconds. This is attributed to the semi-submersible having a reduced column spacing (L) which results in motion cancellation, thus reduces the second hump value to less than 0.15 m/m. The increased added mass of the ring pontoon increases the heave natural period to the desired range.
The readings of the operational draft, heave natural period and heave second hump of the semi-submersibles are shown in Table 2 below:
The table below compares the various aspects of the low motion semi-submersible (‘LMS’) in accordance with an embodiment of the present invention with a conventional semi-submersible having twin parallel pontoons.
In summary, the lower motion semi-submersible of the present invention is able to achieve a 90% reduction of heave second hump, 20% increment of operability, 20% reduction in wave load, 30% reduction in wind load, has almost similar current load, a significant reduction in CAPEX in mooring design, an improvement in the semi-submersible life as there is no fatigue sensitive area in the structure, a 35% increment of steel weight and reduction of transit speed.
The above is a description of the subject matter the inventors regard as the invention and is believed that others can and will design alternative systems that include this invention based on the above disclosure.
Number | Date | Country | Kind |
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10201510660 | Dec 2015 | SG | national |
Filing Document | Filing Date | Country | Kind |
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PCT/SG2016/050620 | 12/27/2016 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2017/111703 | 6/29/2017 | WO | A |
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Entry |
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International Search Report from Australian Patent Office dated Feb. 7, 2017 for relating International Application No. PCT/SG2016/050620. |
Written Opinion from Australian Patent Office dated Feb. 7, 2017 for relating International Application No. PCT/SG2016/050620. |
International Preliminary Report on Patentability from Australian Patent Office dated Nov. 1, 2017 for relating International Application No. PCT/SG2016/050620. |
Number | Date | Country | |
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20190031291 A1 | Jan 2019 | US |