This application claims priorities to Japanese patent application serial number 2002-226308, the contents of which are incorporated herein by reference.
1. Field of the Invention
The present invention relates to impeller pumps of a type known as Westco pumps, generative or friction pumps, cascade pumps and circumferential-flow pumps that have rotary impellers.
2. Description of the Related Art
A known Westco pump is shown in
Referring to
Referring to
However, in the known Westco pump, the grooves 112 formed in the lower surface and the grooves 112 formed in the upper surface are arranged at the same positions in the circumferential direction of the impeller 110. In addition, the discharge port 153 of the pump channel 151 and the discharge port 173 of the pump channel 171 are disposed at the same position in the circumferential position of the impeller 110. Therefore, the phase of pulsation of the fuel discharged from the pump channel 151 and the phase of pulsation of the fuel discharged from the pump channel 171 are the same with each other, and the pulsations of fuel may be intensified by the convergence of the fuel discharged from the discharge ports 153 and 173. As a result, pump noises that may be caused by the pulsations may increase. Here, the term “pulsation” is used to mean a periodic change in pressure of the fuel during the operation of the pump.
Furthermore, in the known Westco pump, the directions of flow of the fuel from the pump channels 151 and 171 are changed at substantially right angles toward the discharge ports 153 and 173, respectively. Therefore, the fuel collides with corner portions 151a and 171a (see
Japanese Laid-Open Patent Publication Nos. 3-18688, 8-14814 and 2000-329085 teach Westco pumps having impact reduction means. However, these publications relate to Westco pumps in which a fluid is drawn from a suction port disposed on one side of an impeller and is then discharged from a discharge port disposed on the other side of the impeller. The impeller has a plurality of grooves that are formed in each of upper and lower surfaces of the impeller and are spaced from each other in the circumferential direction by a predetermined pitch. The impact reduction means is provided for reducing impacts of the fluid, which impacts may be produced when the direction of the flow of the fluid is changed toward the discharge port. Thus, the Westco pumps of the publications are not configured to discharge the fluid from two discharge ports that are disposed on both upper and lower sides of the impeller. Therefore, the publications do not teach reduction means that is designed or intended to reduce the pulsations of the fluid that may be intensified due to the convergence of the fluid discharged from the discharge ports.
It is accordingly an object of the present invention to teach improved techniques for reducing or minimizing noises of impeller pumps, which noises may be produced by pulsations and impacts of fluid.
According to one aspect of the present teachings, impeller pumps for fluids are taught that may include a rotary impeller and a pump casing. The pump casing may define a first pump channel and a second pump channel. The impeller may be disposed within the pump casing and may oppose to the first pump channel and the second pump channel, respectively. Therefore, the fluid may receive pumping actions by the impeller at both the first and the second pump channels as the impeller rotates. The fluid discharged from the first and second pump channel and the fluid discharge from the second pump channel may then be converged. The fluid discharged from the first pump channel and the second pump channel may have pulsations, e.g., due to grooves of the impeller defined for causing pumping actions. A pulsation canceling device may cancel the pulsations of the fluid discharged from the first and second pump channels. In addition, an impact reducing device may reduce impacts produced by the flow of the fluid from the first pump channel and/or the flow of the fluid from the second pump channel. For example, such impacts may be produced when the fluid collides with an end wall, e.g., a partition wall, that defines an end portion of the pump channel in the rotational direction.
Because the pulsations may be canceled by the pulsation canceling device and the impacts may be reduced by the impact reducing device, noises that may be produced by the pulsations and the impacts may be reduced or minimized. In particular, because of the synergism action of the pulsation canceling device and the impact reducing device, the noises may be further reduced.
According to another aspect of the present teachings, the impact reducing device serves to shift a phase of the pulsation of the fluid discharged from the first discharge port from a phase of the pulsation of the flow of the fluid discharged from the second discharge port, so that the pulsations may cancel each other. In case that the cyclic period of the pulsation of the fluid discharge from the first discharge port is the same as the cyclic period of the pulsation of the fluid discharged from the second discharge port, the shift of phase may be set to be half the cyclic period of the pulsation.
More specifically, if the impeller has grooves formed on each side and spaced from each other by a predetermined pitch, the phase may be suitably shifted by (1) displacing the grooves on one side of the impeller from the grooves on the other side of the impeller by a distance of half the pitch of the grooves or (2) displacing a first suction port (that communicates with the first pump channel) from a second suction port (that communicates with the second pump channel) by a distance corresponding to half the pitch of the grooves.
According to another aspect of the present teachings, the impact reducing device may serve to gradually reduce a sectional area of a part, in particular a part opposing to the grooves of the impeller, of a terminal end of the first pump channel and/or the second pump channel. Preferably, the sectional area of the part of the terminal end may be reduced in the rotational direction of the impeller. With this arrangement, the direction of flow of the fluid may be gradually changed and high order frequency components of the pulsations may be reduced. As a result, noises may be reduced or minimized. The high order frequency (HOF) of the pulsation may be determined by the following expression:
HOF=K·Z·N(K≧2)
Here, Z is the number of impellers and N is the rotational speed (rps) of the impeller(s). In this case, a basic frequency (BSF) of the pulsation may be expressed by “BSF=Z·N” and HOF components are those having frequencies greater than BSF.
For example, the sectional area of the part of the terminal end may be reduced by reducing a width in the radial direction of the impeller and/or a depth in the axial direction of the part.
According to another aspect of the present teachings, at least one communication hole may be formed in the impeller. The communication hole may communicate between a pair of the grooves that are defined in a first surface and a second surface of the impeller, respectively, and oppose to each other in an axial direction of the impeller. The grooves in the first surface of the impeller and the grooves in the second surface of the impeller may oppose to the first pump channel and the second pump channel, respectively. Therefore, the first pump channel and the second pump channel may communicate with each other through at least one communication hole. As a result, the pressure within the first pump channel and the pressure within the second pump channel may be equalized, so that the impeller can smoothly rotate. Therefore, the efficiency of the pump can be improved.
According to another aspect of the present teachings, the impeller pumps may further include a motor section that serves to rotate or drive the impeller. This arrangement is particularly advantageous when the impeller pumps are used as in-tank fuel pumps for pumping fuels stored in fuel tanks of automobiles.
Additional objects, features and advantages of the present invention will be readily understood after reading the following detailed description together with the claims and the accompanying drawings, in which:
In one embodiment of the present teachings, impeller pumps, e.g., Westco pumps, may include a rotary impeller. The impeller may have a first surface and a second surface opposing to each other. Each of the first and second surfaces may include a plurality of grooves arranged in a circumferential direction of the impeller and spaced from each other by a predetermined pitch. The impeller may be disposed within a pump casing that defines a first pump channel and a second pump channel.
The first pump channel and the second pump channel may oppose to the grooves formed in the first surface and the grooves formed in the second surface of the impeller, respectively. The first pump channel may communicate with a first suction port and a first discharge port that are separated from each other by a first partition wall. The second pump channel may communicate with a second suction port and a second discharge port that are separated from each other by a second partition wall.
The first and second discharge ports may communicate with a convergence channel, so that the fluid discharged from the fist discharge port and the fluid discharged from the second discharge port may converge at the convergence channel.
A pulsation canceling device may cancel pulsations of the fluid discharged from the first discharge port and the second discharge port, respectively.
An impact reducing device may reduce or minimize impacts of the fluid caused by change of direction of a flow of the fluid discharged from the first pump channel toward the first discharge port and/or a flow of the fluid discharged from the second pump channel toward the second discharge port.
Because the pulsations may be canceled by the pulsation canceling device and the impacts may be reduced by the impact reducing device, noises that may be produced by the pulsations and the impacts may be reduced or minimized. In particular, because of the synergism action of the pulsation canceling device and the impact reducing device, the noises may be further reduced.
According to another embodiment of the present teachings, the canceling device may shift a phase of the pulsation of the fluid discharged from the first discharge port from a phase of the pulsation of the flow of the fluid discharged from the second discharge port.
For example, in order to shift the phase, the grooves of the impeller defined in the first surface may be displaced from the grooves defined in the second surface by a predetermined distance, e.g., half the pitch of the grooves of the impeller. In such a case, the first discharge port and the second discharge port may be disposed at the same position in the circumferential direction of the impeller.
Alternatively, the first discharge port may be shifted from the second discharge port by a distance corresponding to half the pitch of the grooves of the impeller. In such a case, the grooves of the impeller defined in the first surface and the grooves of the impeller defined in the second surface may be disposed at the same positions in the circumferential direction of the impeller.
In another embodiment of the present teachings, the impact reducing device may serve to gradually reduce a sectional area of a part, in particular a part opposing the corresponding grooves of the impeller, of a terminal end of the first pump channel and/or the second pump channel. Preferably, the sectional area of the part of the terminal end may be reduced in the rotational direction of the impeller.
For example, the impact reducing device may include a width decreasing region defined by the terminal end of the first pump channel and/or the second pump channel, so that the width of the part opposing to the grooves may gradually decrease in the rotational direction of the impeller. The width decreasing region may extend along the rotational direction of the impeller or may extend in the direction outward from the first pump channel and/or the second pump channel in the radial direction.
Alternatively, the impact reducing device may include a depth decreasing region disposed at the terminal end of the first pump channels and/or the second pump channel, so that the depth of the part opposing to the grooves may gradually decrease in the rotational direction of the impeller.
Preferably, the depth decreasing region may include an inclined surface that is inclined in the rotational direction of the impeller.
In another embodiment of the present teachings, at least one communication hole may be defined in the impeller. The communication hole may serve to communicate between a pair of the grooves that are defined in the first surface and the second surface, respectively, and oppose to each other in an axial direction of the impeller. Therefore, the first pump channel and the second pump channel may communicate with each other via the communication hole. As a result, the pressure within the first pump channel and the pressure within the second pump channel may be equalized, so that the impeller can smoothly rotate. Therefore, the efficiency of the pump can be improved. Such a communication hole may be provided for all the opposing pairs of the grooves or may be formed for only a predetermined number of opposing pairs of the grooves.
Each of the additional features and teachings disclosed above and below may be utilized separately or in conjunction with other features and teachings to provide improved impeller pumps and using such impeller pumps. Representative examples of the present invention, which examples utilize many of these additional features and teachings both separately and in conjunction, will now be described in detail with reference to the attached drawings. This detailed description is merely intended to teach a person of skill in the art further details for practicing preferred aspects of the present teachings and is not intended to limit the scope of the invention. Only the claims define the scope of the claimed invention. Therefore, combinations of features and steps disclosed in the following detailed description may not be necessary to practice the invention in the broadest sense, and are instead taught merely to particularly describe representative examples of the invention. Moreover, various features of the representative examples and the dependent claims may be combined in ways that are not specifically enumerated in order to provide additional useful embodiments of the present teachings.
Various representative impeller pumps will now be described with reference to
Referring to
The motor section 2 may be configured as a brush-type DC motor. A pump casing 4 may be disposed at one end (lower end as viewed in
In order to rotate the armature 9, a DC electric power may be supplied from a DC power source (not shown) to the armature 9 (that may be an armature coil) via terminals (not shown) that are mounted on the motor cover 8. The other elements of the motor section 2 associated with the armature 9 are well known in the art, and therefore, an explanation of these elements will not be necessary. In addition, any other type of known motors may be incorporated as the motor section 2.
The pump section 3 may be configured as a Westco pump and will now be described. Referring to
Referring to
A predetermined number of grooves 12 may be formed in the peripheral region of each of a first surface and a second surface opposing to the first surface of the impeller 10. The grooves 12 formed in each of the first and second surfaces are arranged to be spaced equally from each other in the circumferential direction of the impeller 10 by a predetermined pitch. A fin 14 may be defined as a partition between each two adjacent grooves 12.
Referring to
On the other hand, referring to
The configuration of each grooves 12 will now be described. Referring to
The front edge 12a and the rear edge 12b may extend substantially in the radial direction of the impeller 10 and may have outer end portions that are curved in the rotational direction of the impeller 10 (direction indicated by the arrow 10Y). The inner edge 12c may be smoothly connected to inner end portions in the radial direction of the front edge 12a and the rear edge 12b. The outer edge 12d may be smoothly connected to outer end portions in the radial direction of the front edge 12a and the rear edge 12b.
Referring to
Referring again to
On the other hand, as shown in
Referring to
Referring to
Referring to
On the other hand, referring to
Returning to
The operation of the basic representative Westco pump will now be described. Referring to
The fuel that has been supplied into the first pump channel 51 and the second pump channel 71 may receive kinetic energies from the grooves 12 (fins 14) defined on both sides of the impeller 10 and may be pressurized within the first and second pump channels 51 and 71 so as to be fed toward the first and second discharge ports 53 and 73, respectively. The fuel that has reached the terminal ends of the first and second pump channels 51 and 71 may be introduced into the convergence channel 62 via the first and second discharge ports 53 and 73. Thereafter, the fuel may enter the space 2a of the motor section 2 via the fuel discharge channel 50 (see
First Representative Embodiment
A first representative Westco pump will now be described with reference to
Further, as shown in
According to the first representative Westco pump, the phase of pulsation (indicated by line 12L1 in
Because of the synergetic actions of the impact reduction device and the pulsation canceling device, the pump noises that may be produced by the impacts and the pulsations of the fuel can be reduced or minimized.
In addition, because each of the first side grooves 12 of the impeller 10 communicates with the corresponding second side grooves 12 opposing via the communication hole 16 (see
Second Representative Embodiment
A second representative Westco pump will now be described. The second representative Westco pump is a modification of the first representative Westco pump. Therefore, the description will be made to only the features that are different from the first representative Westco pump and the same explanation will not be repeated.
Referring to
Thus, the first side grooves 12 and the second side grooves 12 of the impeller 20 are positioned at the same positions with each other in the circumferential direction. The first discharge port 53 of the first pump channel 51 and the second discharge port 73 of the second pump channel 71 are displaced from each other in the circumferential direction by the distance corresponding to half the groove pitch.
Further, in the same manner as the first representative embodiment, the inclined surfaces 155 and 175 serving as the impact reduction device are formed on the partition walls 5a and 7a at the terminal ends of the first pump channel 51 and the second pump channel 71 on the side of the first discharge port 55 and the second discharge port 175, respectively.
According to the second representative Westco pump, because of the arrangement of the first discharge port 53 of the first pump channel 51 and the second discharge port 73 of the second pump channel 71 that are displaced from each other in the circumferential direction by the distance corresponding to half the groove pitch, the phase of pulsation of the fuel discharged from the first discharge port 53 and the phase of pulsation of the fuel discharged from the second discharge port 73 may be shifted by half the cyclic period of the pulsation. This arrangement may serve as a pulsation canceling device. Thus, when the flow of the fuel from the first discharge port 53 and the flow of the fuel from the second discharge port 73 converge at the convergence channel 62 (see
In addition, because of the inclined surfaces 155 and 157 that serve as the impact reducing devices for the first pump channel 51 and the second pump channel 71, respectively, the impacts of the fuel due to change of directions of flow from the first and second pump channels 51 and 71 toward the first and second discharge ports 53 and 73 may be reduced or minimized.
Because of the synergetic actions of the impact reduction devices and the pulsation canceling device, the pump noises that may be produced by the impacts and the pulsations of the fuel can be minimized.
Third Representative Embodiment
A third representative Westco pump will now be described. The third representative Westco pump is a modification of the first representative Westco pump. More specifically, the third representative Westco pump is different from the first representative Westco pump only in the construction of the impact reducing devices. Therefore, the description will be made to only the impact reducing devices.
Referring to
In addition, as shown in
Although not shown in the drawings, the second pump channel 71 of the pump body 7 (see
According to the third representative Westco pump, because the part of the width of the first pump channel 51 opposing to the grooves 12 of the impeller 10 gradually decreases at the width decreasing region 357 (see
In order to cancel the pulsations of the fuel, the third representative Westco pump may incorporate the combination of the first pump casing 4 (see
Fourth Representative Embodiment
A fourth representative Westco pump will now be described. The fourth representative Westco pump is a modification of the first representative Westco pump. More specifically, the fourth representative Westco pump is different from the first representative Westco pump only in the construction of the impact reducing devices. Therefore, the description will be made to only the impact reducing devices.
The impact reducing devices of the fourth representative Westco pump may be similar to impact reducing means disclosed in Japanese Laid-Open Publication No. 2000-329085.
Thus, the first discharge port 53 of the first pump channel 51 defined in the pump cover 5 may be elongated in the circumferential direction of the impeller 10 as shown in
In addition, as shown in
Further, a corner portion defined by the pump cover 5 at the transient point from the first pump channel 51 to the first discharge port 53 may be chamfered to form an inclined surface 458, so that the fuel can smoothly from the first pump channel 51 to the first discharge port 53.
Furthermore, a front wall of the first discharge port 53 in the rotational direction of the impeller 10 may be configured as an inclined surface 459. Furthermore, a corner portion between the inclined surface 459 and the inclined surface 455 also may be chamfered to define an end surface 456.
Although not shown in the drawings, the width decreasing region 457, the inclined surfaces 455, 458 and 459 and the end surface 456 also may be defined by the pump body 7 (see
According to the fourth representative Westco pump, both of the depth decreasing region 455 and the width decreasing region 457 may serve as impact reducing devices for reducing impacts of the fuel when the direction of flow of the fuel is changed from the first pump channel 51 toward the first discharge port 53. In addition, due to synergistic actions of the depth decreasing region and the width decreasing region 457, the impacts may be further reduced.
Also, in order to cancel the pulsations of the fuel, the fourth representative Westco pump may incorporate the combination of the first pump casing 4 (see
Comparative experiments have been made for the fourth representative Westco pump and the conventional Westco pump with regard to a sound pressure.
Fifth Representative Embodiment
A fifth representative Westco pump will now be described. The fifth representative Westco pump is a modification of the fourth representative Westco pump. More specifically, the fifth representative Westco pump is different from the fourth representative Westco pump only in the construction of the impact reducing devices. Therefore, the description will be made to only the impact reducing devices.
Referring to
Within the width decrease region 557, inclined surface 555 may be defined at the terminal end on the side of the first discharge port 53 of the fist pump channel 51. The inclined surfaces 555 may jointly form a substantially L-shaped configuration as viewed in
Although not shown in the drawings, the width decreasing region 557 and the inclined surfaces 555 also may be defined by the pump body 7 (see
According to the fifth representative Westco pump, both of the width decreasing region 557 and the depth decreasing region defined by the inclined surfaces 555 may serve as impact reducing devices for reducing impacts of the fuel when the direction of flow of the fuel is changed from the first pump channel 51 toward the first discharge port 53. In addition, because of the synergistic actions of the width decreasing region 557 and the depth decreasing region, the impacts may be further reduced.
Also, in order to cancel the pulsations of the fuel, the fifth representative Westco pump may incorporate the combination of the first pump casing 4 (see
Although the representative embodiments have been described in connection with Westco pumps that are used as fuel pumps for automobiles, the present invention may be applied to pumps for pumping any other kind of fluid, e.g., hydraulic fluid and water.
In addition, the position of the communication hole 16 communicating between each opposing pair of the grooves 12 of the impeller 10 (20) may be suitably determined. Further, a plural number of the communication holes may be provided for communicating between each opposing pair of the grooves 12.
Number | Date | Country | Kind |
---|---|---|---|
2002-226308 | Aug 2002 | JP | national |
Number | Name | Date | Kind |
---|---|---|---|
4915582 | Nishikawa | Apr 1990 | A |
6224323 | Murase et al. | May 2001 | B1 |
6336788 | Fujii et al. | Jan 2002 | B1 |
6443692 | Sakamoto et al. | Sep 2002 | B1 |
6527507 | Rollwage et al. | Mar 2003 | B2 |
6659713 | Fujii et al. | Dec 2003 | B1 |
6733230 | Miura et al. | May 2004 | B2 |
Number | Date | Country |
---|---|---|
0 909 897 | Apr 1999 | EP |
03 18688 | Jan 1991 | JP |
08 14814 | Jan 1996 | JP |
2000 329085 | Jan 2002 | JP |
Number | Date | Country | |
---|---|---|---|
20040022652 A1 | Feb 2004 | US |