Claims
- 1. A two stage rich-lean combustor operable with reduced emission of fuel bound and thermal nitrogen oxide products, said combustor comprising:
- a. tubular wall means having successive tubular wall portions disposed in successive downstream locations and having respectively increasing dimensions in the radial direction to provide a generally outwardly diverging combustor envelope along the axial direction;
- b. means for supporting said tubular wall portions relative to each other to provide a rigid structure for the combustor;
- c. nozzle means for supplying fuel to said combustor in at least one predetermined location;
- d. a first upstream grouping of said tubular wall portions comprising at least the first three wall portions defining a first oxygen deficient generally diverging zone for fuel rich low NO.sub.x combustion at high temperature;
- e. each pair of adjacent tubular wall portions defining a generally annular flow path between the outer periphery of the downstream end region of the radially inward upstream wall portion of the pair and the inner periphery of the upstream end region of the radially outward downstream wall portion of the pair to receive pressurized and generally axially directed inlet air so that substantially all of the inlet air flow to said first rich combustion zone, other than any nozzle atomizing air flow or other special air flow that may be provided, passes through said annular flow paths associated with said first rich combustion zone at a rate limited to support rich combustion as defined;
- f. first swirl means for imparting a tangential velocity to inlet air flow through the first and radially inmost annular flow path;
- g. second swirl means for imparting a tangential velocity to inlet air flow through the second annular flow path located radially outwardly and axially downstream from the first annular flow path;
- h. said first and second swirl means being interrelated to produce a first gradient in the tangential velocities of the inlet air flows through the first and second annular paths, and said first tangential velocity gradient being operative within the diverging envelope of said first rich combustion zone under operating inlet air pressure and gas axial velocity conditions to produce a toroidal vortex in said first rich combustion zone, with substantially all of the recirculating combustion air being recuperatively supplied by the swirling annular inlet flows after cooling the inner surfaces of said wall portions defining said first rich combustion zone;
- i. a second downstream grouping of said tubular portions comprising at least fourth and fifth wall portions defining a second generally diverging excess oxygen zone for low NO.sub.x lean combustion at relatively low temperature enabled by inlet air swirling into the exit stream from said first rich combustion zone to cool the outlet gases therein and to burn residual combustibles therein with high excess air;
- j. each pair of adjacent tubular wall portions including said third wall portion about the downstream end of said first rich combustion zone and said fourth and fifth wall portions in said second grouping defining a generally annular flow path between the outer periphery of the downstream end region of the radially inward upstream wall portion of the pair and the inner periphery of the upstream end region of the radially outward downstream wall portion of the pair to receive pressurized and generally axially directed inlet air so that substantially all of the inlet air flow to said second lean combustion zone, other than any nozzle atomizing or other special air flow that may be provided, passes through said annular flow paths associated with said second lean combustion zone at a rate sufficient to support lean combustion as defined;
- k. third swirl means for imparting a tangential velocity to inlet air flow through the third annular flow path located radially outwardly and axially downstream from the second annular flow path;
- l. fourth swirl means for imparting a tangential velocity to inlet air flow through the fourth annular flow path located radially outwardly and axially downstream from the third annular flow path;
- m. said third and fourth swirl means being interrelated to produce a second gradient in the tangential velocities of the inlet air flows through the third and fourth annular paths, and said second tangential velocity gradient being operative within the diverging envelope of said second lean combustion zone under operating inlet air pressure and gas axial velocity conditions to produce a toroidal vortex in said second lean combustion zone, with substantially all of the recirculating combustion air being recuperatively supplied by the swirling annular inlet flows after cooling the inner surfaces of said wall portions defining said second lean combustion zone.
- 2. A combustor as set forth in claim 1 wherein said nozzle means is disposed about the combustor axis within the first of said three wall portions.
- 3. A combustor as set forth in claim 1 wherein said first and said second tangential velocity gradients decrease with increasing radius.
- 4. A two stage rich-lean combustor operable with reduced emission of fuel bound and thermal nitrogen oxide products, said combustor comprising:
- a. tubular wall means having successive tubular wall portions disposed in successive downstream locations and having respectively increasing dimensions in the radial direction to provide a generally outwardly diverging combustor envelope along the axial direction;
- b. means for supporting said tubular wall portions relative to each other to provide a rigid structure for the combustor;
- c. nozzle means for supplying fuel to said combustor in at least one predetermined location;
- d. a first upstream grouping of said tubular wall portions comprising at least the first four wall portions defining a first oxygen deficient generally diverging zone for fuel rich lean NO.sub.x combustion at high temperature;
- e. each pair of adjacent tubular wall portions defining a generally annular flow path between the outer periphery of the downstream end region of the radially inward upstream wall portion of the pair and the inner periphery of the upstream end region of the radially outward downstream wall portion of the pair to receive pressurized and generally axially directed inlet air so that substantially all of the inlet air flow to said first rich combustion zone, other than any nozzle atomizing air flow or other special air flow that may be provided, passes through said annular flow paths associated with said first rich combustion zone at a rate limited to support rich combustion as defined;
- f. first swirl means for imparting a tangential velocity to inlet air flow through the first and radially inmost annular flow path;
- g. second swirl means for imparting a tangential velocity to inlet air flow through the second annular flow path located radially outwardly and axially downstream from the first annular flow path;
- h. third swirl means for imparting a tangential velocity to inlet air flow through the third annular flow path located radially outwardly and axially downstream from the second annular path;
- i. said first, second and third swirl means being interrelated to produce a first gradient in the tangential velocities of the inlet air flows through the first, second and third annular paths, and said first tangential velocity gradient being operative within the diverging envelope of said first rich combustion zone under operating inlet air pressure and gas axial velocity conditions to produce a toroidal vortex in said first rich combustion zone, with substantially all of the recirculating combustion air being recuperatively supplied by the swirling annular inlet flows after cooling the inner surfaces of said wall portions defining said first rich combustion zone;
- j. a second downstream grouping of said tubular wall portions comprising at least fifth and sixth wall portions defining a second generally diverging excess oxygen zone for low NO.sub.x lean combustion at relatively low temperature enabled inlet air swirling into the exit stream from said first rich combustion zone to cool the outlet gases therein and to burn residual combustibles therein with high excess air;
- k. each pair of adjacent tubular wall portions including said fourth wall portion about the downstream end of said first rich combustion zone and said fifth and sixth wall portions in said second grouping defining a generally annular flow path between the outer periphery of the downstream end region of the radially inward upstream wall portion of the pair and the inner periphery of the upstream end region of the radially outward downstream wall portion of the pair to receive pressurized and generally axially directed inlet air so that substantially all of the inlet air flow to said second lean combustion zone, other than any nozzle atomizing or other special air flow that may be provided, passes through said annular flow paths associated with said second lean combustion zone at a rate sufficient to support lean combustion as defined;
- l. fourth swirl means for imparting a tangential velocity to inlet air flow through the fourth annular flow path located radially outwardly and axially downstream from the third annular flow path;
- m. fifth swirl means for imparting a tangential velocity to inlet air flow through the fifth annular flow path located radially outwardly and axially downstream from the fourth annular flow path;
- n. said fourth and fifth swirl means being interrelated to produce a second gradient in the tangential velocities of the inlet air flows through the fourth and fifth annular paths, and said second tangential velocity gradient being operative within the diverging envelope of said second lean combustion zone under operating inlet air pressure and gas axial velocity conditions to produce a toroidal vortex in said second lean combustion zone, with substantially all of the recirculating combustion air being recuperatively supplied by the swirling annular inlet flows after cooling the inner surfaces of said wall portions defining said second lean combustion zone.
- 5. A combustor as set forth in claim 1, wherein the outlet ends of said wall portions disposed about said rich combustion zone are so located as to define for said rich combustion zone a generally divergent envelope concave toward the combustor axis thereby enhancing the separation of said rich and lean combustion zones and enabling quick reduction of the gas temperature by the fast admixing of combustion air to said rich combustion products so as to avoid the formation of thermal NO.sub.x during subsequent combustion of the remaining combustibles.
- 6. A combustor as set forth in claim 1, wherein the outlet ends of said wall portions disposed about said lean combustion zone are so located as to define a substantially straight line conical envelope for said lean combustion zone thereby supporting a central toroidal recirculation flow which is instrumental to reduced formation of thermal NO.sub.x.
- 7. A combustor as set forth in claim 5, wherein the outlet ends of said wall portions dispose about said lean combustion zone are so located as to define a substantially straight line conical envelope for said lean combustion zone thereby supporting a central toroidal recirculation flow which is instrumental to reduced formation of thermal NO.sub.x.
- 8. A combustor as set forth in claim 1, wherein said swirl means each comprise a plurality of guide vanes secured between said wall portions in said annular paths to define the tangential velocity of each resultant inlet swirling flow and to support said wall portions relative to each other.
- 9. A combustor as set forth in claim 8, wherein said guide vanes are so structured and angularly disposed as to produce for in each combustion zone axially spaced swirling flows having respective tangential velocities which decrease with increasing wall portion radius.
- 10. A combustor as set forth in claim 5, wherein the outermost wall portion about said rich combustion zone is provided with reduced radius throat means located between said rich fuel and lean fuel combustion zones to enhance the separation of the rich and lean vortices.
- 11. A two stage rich-lean combustor operable with reduced emission of fuel bound and thermal nitrogen oxide products, said combustor comprising:
- a. a plurality of overlapping annular rings disposed in successive downstream locations and having respectively increasing dimensions in the radial direction to provide a generally outwardly diverging combustor envelope along the axial direction;
- b. means for supporting said rings relative to each other to provide a rigid structure for the combustor;
- c. nozzle means for supplying fuel to said combustor in a one predetermined location;
- d. a first upstream grouping of said rings comprising at least the first three rings defining a first oxygen deficient generally diverging zone for fuel rich lean NO.sub.x combustion at high temperature;
- e. each pair of adjacent rings defining a generally annular flow path between the outer periphery of the downstream end region of the radially inward upstream ring of the pair and the inner periphery of the upstream end region of the radially outward downstream ring of the pair to receive pressurized and generally axially directed inlet air so that substantially all of the inlet air flow to said first rich combustion zone, other than any nozzle atomizing air flow or other special air flow that may be provided, passes through said annular flow paths associated with said first rich combustion zone at a rate limited to support rich combustion as defined;
- f. first swirl means for imparting a tangential velocity to inlet air flow through the first and radially inmost annular flow path;
- g. second swirl means for imparting a tangential velocity to inlet air flow through the second annular flow path located radially outwardly and axially downstream from the first annular flow path;
- h. said first and second swirl means being interrelated to produce a gradient in the tangential velocities of the inlet air flows through the first and second annular paths, and said first tangential velocity gradient being operative within the diverging envelope of said first rich combustion zone under operating inlet air pressure and gas axial velocity conditions to produce a toroidal vortex in said first rich combustion zone, with substantially all of the recirculating combustion air being recuperatively supplied by the swirling annular inlet flows after cooling the inner surfaces of said rings defining said first rich combustion zone;
- i. a second downstream grouping of said rings comprising at least fourth and fifth rings defining a second generally diverging excess oxygen zone for low NO.sub.x lean combustion at relatively low temperature enabled by inlet air swirling into the exit stream from said first rich combustion zone to cool the outlet gases therein and to burn residual combustibles therein with high excess air;
- j. each pair of adjacent rings including said third ring about the downstream end of said first rich combustion zone and said fourth and fifth rings in said second grouping defining a generally annular flow path between the outer periphery of the downstream end region of the radially inward upstream ring of the pair and the inner periphery of the upstream end region of the radially outward downstream ring of the pair to receive pressurized and generally axially directed inlet air so that substantially all of the inlet air flow to said second lean combustion zone, other than any nozzle atomizing or other special air flow that may be provided, passes through said annular flow paths associated with said second lean combustion zone at a rate sufficient to support lean combustion as defined;
- k. third swirl means for imparting a tangential velocity to inlet air flow through the third annular flow path located radially outwardly and axially downstream from the third annular flow path;
- l. fourth swirl means for imparting a tangential velocity to inlet air flow through the fourth annular flow path located radially outwardly and axially downstream from the third annular flow path;
- m. said third and fourth swirl means being interrelated to produce a second gradient in the tangential velocities of the inlet air flows through the third and fourth annular paths, and said second tangential velocity gradient being operative within the diverging envelope of said second lean combustion zone under operating inlet air pressure and gas axial velocity conditions to produce a toroidal vortex in said second lean combustion zone, with substantially all of the recirculating combustion air being recuperatively supplied by the swirling annular inlet flows after cooling the inner surfaces of said rings defining said second lean combustion zone.
- 12. A combustor as set forth in claim 11, wherein the outlet ends of said rings disposed about said rich combustion zone are so located as to define for said rich combustion zone a generally divergent envelope concave toward the combustor axis thereby enhancing the separation of said rich and lean combustion zones and reducing the gas temperature by the fast admixing of combustion air to said rich combustion products so as to avoid the formation of thermal NO.sub.x during subsequent combustion of the remaining combustibles.
- 13. A combustor as set forth in claim 11, wherein the outlet ends of said rings disposed about said lean combustion zone are so located as to define a substantially straight line conical envelope for said lean combustion zone thereby supporting a central toroidal recirculation flow which is instrumental to reduced formation of thermal NO.sub.x.
- 14. A combustor as set forth in claim 13, wherein two rings are provided about said lean combustion zone with the outlet end of the largest rich combustion zone ring forming the inlet of said lean combustion zone.
- 15. A combustor as set forth in claim 11, wherein said supporting means and said swirl means comprise a plurality of guide vanes secured between said rings in said annular paths to define the tangential velocity of each resultant inlet swirling flow.
- 16. A combustor as set forth in claim 15, wherein said guide vanes are so structured and angularly disposed as to produce in each combustion zone swirling flows having respective tangential velocities which decrease with increasing ring radius.
- 17. A combustor as set forth in claim 12, wherein the outermost ring about said rich combustion zone is provided with reduced radius throat means located between said rich fuel and lean combustion zones to enhance the separation of the rich and lean vortices, the outlet end of said outermost ring having a smaller radii than that of the outlet end of the next smaller ring about said rich combustion zone.
- 18. A combustor as set forth in claim 17, wherein said throat means includes means for injecting a gaseous flow radially inwardly toward the burner axis near a pressure stagnation point in the space between said vortices.
- 19. A combustor as set forth in claim 12, wherein venturi-shaped nozzle means are disposed near the outlet of each of said rings about said combustion zones.
- 20. A combustor as set forth in claim 11, wherein said rings are cylindrical in shape.
- 21. A combustor as set forth in claim 11 wherein said one predetermined fuel supply location is along the combustor axis near its upstream end.
- 22. A rich-lean combustor having at least one combustion stage and operable with reduced emission of fuel bound and thermal nitrogen oxide products, said combustor comprising:
- a. tubular wall means having at least three successive tubular wall portions disposed in successive downstream locations and having respectively increasing dimensions in the radial direction to provide a generally outwardly diverging combustor envelope along the axial direction that defines an outwardly diverging combustion zone for low NO.sub.x combustion;
- b. means for supporting said tubular wall portions relative to each other to provide a rigid structure for the combustor;
- c. nozzle means for supplying fuel to said combustor in at least one predetermined location;
- d. each successive pair of adjacent tubular wall portions being structured to define a generally annular inlet flow path extending in the radial direction between the outer surface of the radially inward upstream wall portion of the pair and the inner surface of the radially outward downstream wall portion of the pair and further extending downstream in the axial direction along the inner surface of the radially outward downstream wall portion of the pair so that successive annular flow paths axially overlap, to enable the annular flows to combine at least partly for swirling radially inward flow into said combustion zone, said wall portions further being sized and structurally coordinated so that the total annular air flow includes substantially all of the pressurized inlet air flow needed for complete fuel burning in said combustion zone, other than any nozzle atomizing air flow or other special air flow that may be provided and such that the combustion air flows inwardly at a rate needed to support rich combustion along the axial region of said combustion zone thereby enabling leaner combustion radially outwardly and axially downstream thereof within said combustion zone;
- e. first swirl means for imparting a tangential velocity to inlet air flow through the first and radially inmost annular flow path;
- f. second swirl means for imparting a tangential velocity to inlet air flow through the second annular flow path located radially outwardly and axially downstream from the first annular flow path; and
- g. said first and second swirl means being interrelated to produce a negative radial gradient in the tangential velocities of the inlet air flows through the first and second annular paths, said tangential velocities decreasing with increasing radius and being operative within the diverging envelope of said combustion zone under operating inlet air pressure and gas axial velocity conditions to produce a depression of the axial velocity on the combustor axis with substantially all of the combustion air being recuperatively supplied by the swirling annular inlet flows after cooling the inner surfaces of said wall portions defining said combustion zone.
- 23. A combustor as set forth in claim 22 wherein said nozzle means is disposed about the combustor axis within the first of said three wall portions.
- 24. A rich-lean combustor having at least one combustion stage and operable with reduced emission of fuel bound and thermal nitrogen oxide products, said combustor comprising:
- a. tubular wall means having at least four successive tubular wall portions disposed in successive downstream locations and having respectively increasing dimensions in the radial direction to provide a generally outwardly diverging combustor envelope along the axial direction that defines an outwardly diverging combustion zone for low NO.sub.x combustion;
- b. means for supporting said tubular wall portions relative to each other to provide a rigid structure for the combustor;
- c. nozzle means for supplying fuel to said combustor in at least one predetermined location;
- d. each successive pair of adjacent tubular wall portions being structured to define a generally annular inlet flow path extending in the radial direction between the outer surface of the radially inward upstream wall portion of the pair and the inner surface of the radially outward downstream wall portion of the pair and further extending downstream in the axial direction along the inner surface of the radially outward downstream wall portion of the pair so that successive annular flow paths axially overlap to enable the annular flows to combine at least partly for swirling radially inward flow into said combustion zone said wall portions further being sized and structurally coordinated so that the total annular air flow includes substantially all of the pressurized inlet air flow needed for complete fuel burning in said combustion zone other than any nozzle atomizing air flow or other special air flow that may be provided, and such that the combustion air flows inwardly at a rate needed to support rich combustion along the axial region of said combustion zone thereby enabling leaner combustion radially outwardly and axially downstream thereof within said combustion zone;
- e. first swirl means for imparting a tangential velocity to inlet air flow through the first and radially inmost annular flow path;
- f. second swirl means for imparting a tangential velocity to inlet air flow through the second annular flow path located radially outwardly and axially downstream from the first annular flow path; g. third swirl means for imparting a tangential velocity to inlet air flow through the third annular flow path located radially outwardly and axially downstream from the second annular path; and
- h. said first, second and third swirl means being interrelated to produce a negative radial gradient in the tangential velocities of the air flows through the first, second and third annular paths, said tangential velocities decreasing with increasing radius and being operative within the diverging envelope of said combustion zone under operating inlet air pressure and gas axial velocity conditions to produce a depression of the axial velocity on the combustor axis with substantially all of the combustion air being recuperatively supplied by the swirling annular inlet flows after cooling the inner surfaces of said wall portions defining said combustion zone.
- 25. A combustor as set forth in claim 22, wherein said swirl means each comprise a plurality of guide vanes secured between said wall portions in said annular paths to define the tangential velocity of each resultant inlet swirling flow and to support said wall portions relative to each other.
- 26. A combustor as set forth in claim 24, wherein said guide vanes are so structured and angularly disposed as to produce axially spaced swirling flows having respective tangential velocities which decrease with increasing wall portion radius.
- 27. A rich-lean combustor having at least one combustion stage and operable with reduced emission of fuel bound and thermal nitrogen oxide products, said combustor comprising:
- a. at least three overlapping annular rings disposed in successive downstream locations and having respectively increasing dimensions in the radial direction to provide a generally outwardly diverging combustor envelope along the axial direction that defines an outwardly diverging combustion zone for low NO.sub.x combustion;
- b. means for supporting said ring relative to each other to provide a rigid structure for the combustor;
- c. nozzle means for supplying fuel to said combustor in at least one predetermined location;
- d. each successive pair of adjacent rings defining a generally annular flow path between flow path between the outer periphery or downstream end region of the radially inward upstream ring of the pair and the inner periphery of the upstream end region of the radially outward downstream ring of the pair to receive pressurized and generally axially directed inlet air so that substantially all of the inlet air flow to said combustion zone, other than any nozzle atomizing air flow or other special air flow that may be provided, passes through said annular flow paths at a rate needed to support rich combustion along the axial region of said combustion zone thereby enabling leaner combustion to occur radially outwardly thereof within said combustion zone;
- e. first swirl means for imparting a tangential velocity to inlet air flow through the first and radially inmost annular flow path;
- f. second swirl means for imparting a tangential velocity to inlet air flow through the second annular flow path located radially outwardly and axially downstream from the first annular flow path; and
- g. said first and second swirl means being interrelated to produce a gradient in the tangential velocities of the inlet air flows through the first and second annular paths, said tangential velocity gradient decreasing with increasing radius and being operative within the diverging envelope of said combustion zone under operating inlet air pressure and gas axial velocity conditions to produce a toroidal vortex in said combustion zone, with substantially all of the recirculating combustion air being recuperatively supplied by the swirling annular inlet flows after cooling the inner surfaces of said rings defining said combustion zone.
- 28. A combustor as set forth in claim 27, wherein said supporting means and said swirl means comprise a plurality of guide vanes secured between said rings in said annular paths to define the tangential velocity of each resultant inlet swirling flow.
- 29. A combustor as set forth in claim 28 wherein said guide vanes are so structured and angularly disposed as to produce in said combustion zone swirling flows having respective tangential velocities which decrease with increasing ring radius.
- 30. A combustor as set forth in claim 27 wherein said one predetermined fuel supply location is along the combustor axis near its upstream end.
Parent Case Info
This application is a continuation of Ser. No. 488,145, filed May 25, 1983, now abandoned, which is a continuation of Ser. No. 238,668, filed Feb. 27, 1981, now abandoned, which is a continuation of Ser. No. 661,264, filed Oct. 15, 1984, now abandoned, which is a continuation of Ser. No. 015,539, filed 2/13/87, now abandoned.
US Referenced Citations (12)
Non-Patent Literature Citations (1)
Entry |
Carlstrom, L. A. et al. "Improved Emissions Performance in Today's Combustion System", AEG/SOA 7805, Jun. 1978, p. 17. |
Continuations (4)
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Number |
Date |
Country |
Parent |
488145 |
May 1983 |
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Parent |
238668 |
Feb 1981 |
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Parent |
661264 |
Oct 1984 |
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Parent |
15539 |
Feb 1987 |
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