The present disclosure relates to a low oxygen air supply system.
A conventionally known low oxygen air supply system is configured to generate an air (hereinafter, referred to as a low oxygen air) having a lower oxygen concentration than the oxygen concentration (about 21%) in the air and supply a user with the atmosphere thus generated (see Japanese Laid-Open Patent Publication No. 2020-131121). The low oxygen air supply system is exemplarily used to create a low oxygen environment for high-altitude training in a simulated highland environment in an indoor space.
The present disclosure provides a low oxygen air supply system including: a first low oxygen air supply unit and a second low oxygen air supply unit each configured to generate a low oxygen air lower in oxygen concentration than air and supply a first target space with the low oxygen air thus generated; a fan configured to supply the first target space with outdoor air; at least one oxygen sensor configured to detect oxygen concentration in the first target space; and a control unit configured to control behavior of the first low oxygen air supply unit, the second low oxygen air supply unit, and the fan.
An oxygen supplier according to the present disclosure will be described in detail hereinafter with reference to the accompanying drawings. The present disclosure should not be limited to the following exemplifications, and is intended to include any modification recited in the claims within meanings and a scope equivalent to those of the claims.
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The low oxygen air supply system 10 according to the present embodiment is used along with an air conditioner 80 configured to heat or cool air in the indoor space A1. The air conditioner 80 conditions temperature in the indoor space A1.
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The low oxygen air supply system 10 is configured to supply the indoor space A1 with the low oxygen air LA generated in each of the low oxygen air supply units 20 via the low oxygen air supply tube 13 and a supply port 16. The outdoor air supply tube 12 exemplified in the present embodiment has a first end opened to the outdoor space A3 so as to suck the air (the outdoor air OA) in the outdoor space A3 via the first end. The outdoor air supply tube 12 may alternatively have the first end opened to the machine chamber A2 to be configured to suck the air (the outdoor air OA) in the machine chamber A2 via the first end. In this case, the machine chamber A2 has a wall surface provided with a vent hole configured to import the outdoor air OA to the machine chamber A2 from the outdoor space A3. The machine chamber A2 is preferably heated or cooled by an air conditioner 80.
The low oxygen air supply system 10 further includes an outdoor air duct 15 allowing communication between the indoor space A1 and the outdoor space A3. The supply fan 40 is disposed at a halfway point of the outdoor air duct 15. When the supply fan 40 actuates, the low oxygen air supply system 10 supplies the indoor space A1 with the outdoor air OA via the outdoor air duct 15 and a blow-out port 41. The low oxygen air supply system 10 may alternatively include a filter having a deodorant effect and disposed at a halfway point of the low oxygen air supply tube 13 to be configured to remove specific odor of the low oxygen air LA. The low oxygen air supply system 10 may still alternatively include a device configured to provide the low oxygen air LA with a scent with use of aroma oil or the like and disposed at a halfway point of the low oxygen air supply tube 13 so as to supply the indoor space A1 with the low oxygen air LA thus scented.
The present embodiment describes a method of generating a low oxygen air by the low oxygen air supply unit with use of a nitrogen adsorbent. However, the present disclosure is not limited to this method and may exemplarily adopt a membrane separation method with use of a hollow fiber membrane.
Initially described hereinafter is the configuration of the first unit 20A. As depicted in
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As depicted in
The adsorption column 25 is a pressure vessel accommodating an adsorbent X configured to adsorb nitrogen in the compressed air supplied from the compressor 22. The adsorption column 25 is constituted by a first adsorption column 25a and a second adsorption column 25b. The Low oxygen air supply unit 20 according to the present embodiment adopts zeolite as the adsorbent X. The adsorbent used in the low oxygen air supply unit according to the present disclosure is not limited to this and may exemplarily be configured to adsorb oxygen.
The adsorbent (zeolite) X is configured to adsorb nitrogen contained in the air. When the adsorbent X adsorbing nitrogen is decompressed, the adsorbent can separate (release) the adsorbed nitrogen. The air passing through a space filled with the adsorbent X is increased in oxygen concentration due to adsorption of nitrogen. The air passing through a space filled with the adsorbent X adsorbing nitrogen is decreased in oxygen concentration due to release of the nitrogen from the adsorbent X. The low oxygen air supply unit 20 is configured to generate the low oxygen air LA and the high oxygen atmosphere HA with use of a function of adsorbing nitrogen and a function of releasing adsorbed nitrogen by the adsorbent X.
One of the first adsorption column 25a and the second adsorption column 25b in the adsorption column 25 generates the high oxygen atmosphere HA and the other one generates the low oxygen air LA. The flow path switching valve 24 is constituted by a first switching valve 24a and a second switching valve 24b. The first adsorption column 25a is switched by the first switching valve 24a into a state in communication with the compressor 22 and a state in communication with the vacuum pump 23. The second adsorption column 25b is switched by the second switching valve 24b into a state in communication with the vacuum pump 23 when the first adsorption column 25a is in communication with the compressor 22, and is switched into a state in communication with the compressor 22 when the first adsorption column 25a is in communication with the vacuum pump 23.
The oxygen tank 28 reserves the high oxygen atmosphere HA generated in the first adsorption column 25a and the second adsorption column 25b.
The first unit 20A according to the present embodiment adopts an oxygen concentration method of a vacuum pressure swing adsorption system (VPSA) type including sucking to decompress with use of the vacuum pump 23 one of the first adsorption column 25a and the second adsorption column 25b while the other one of the first adsorption column 25a and the second adsorption column 25b is supplied with compressed air. The low oxygen air supply system 10 according to the present disclosure may alternatively adopt the oxygen concentration method other than the VPSA type. The low oxygen air supply system 10 according to the present disclosure may adopt the oxygen concentration method of a pressure swing adsorption system (PSA) type including atmospherically opening to decompress one of the first adsorption column 25a and the second adsorption column 25b while the compressor 22 supplies the other one of the first adsorption column 25a and the second adsorption column 25b with compressed air, or exhausting to decompress one of the first adsorption column 25a and the second adsorption column 25b with use of the vacuum pump 23 while the other one of the first adsorption column 25a and the second adsorption column 25b is atmospherically opened.
In the second unit 20B, the adsorbent X adsorbs nitrogen in the air in one of the first adsorption column 25a and the second adsorption column 25b compressed by the compressor 22 and the adsorbent X releases adsorbed nitrogen in the other one atmospherically opened by a second open valve 38, to generate the low oxygen air LA and the high oxygen atmosphere HA. The second unit 20B according to the present embodiment includes the first open valve 37 that may be excluded. In this case, the flow path switching valve 24 functions as the first open valve 37.
In the third unit 20C, the adsorbent X adsorbs nitrogen in the air in one of the first adsorption column 25a and the second adsorption column 25b atmospherically opened by the second open valve 38 and the adsorbent X releases adsorbed nitrogen in the other one decompressed by the vacuum pump 23, to generate the low oxygen air LA and the high oxygen atmosphere HA. The third unit 20C according to the present embodiment includes the second open valve 38 that may be excluded. In this case, the flow path switching valve 24 functions as the second open valve 38.
The first switching valve 24a and the second switching valve 24b are so-called three port connection valves. As depicted in
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As depicted in
The check valve 26 prevents backflows of low oxygen air and high oxygen atmosphere. The check valve 26 is constituted by a first check valve 26a and a second check valve 26b. The first check valve 26a is disposed on a flow path downstream of the first adsorption column 25a, and the second check valve 26b is disposed on a flow path downstream of the second adsorption column 25b. The low oxygen air supply unit 20 includes the first check valve 26a and the second check valve 26b so as to be configured to allow the high oxygen atmosphere HA exhausted from the first adsorption column 25a and the second adsorption column 25b to flow only downstream. The purge valve 27 is disposed on a flow path connecting a flow path between the first adsorption column 25a and the first check valve 26a and a flow path between the second adsorption column 25b and the second check valve 26b.
The high oxygen atmosphere HA from the first check valve 26a and the high oxygen atmosphere HA from the second check valve 26b are alternately supplied to the oxygen tank 28 to be reserved in the oxygen tank 28. Downstream of the oxygen tank 28, the decompression valve 29 configured to decompress the high oxygen atmosphere HA to be supplied from the oxygen tank 28 to outside and the flow rate control valve 30 configured to adjust a flow rate of the high oxygen atmosphere HA. The flow rate control valve 30 is configured to adjust the flow rate of the high oxygen atmosphere HA to be supplied from the oxygen tank 28 to outside.
In the first unit 20A depicted in
In the second unit 20B depicted in
In the third unit 20C depicted in
The flow rate control valve 30 is configured to adjust supply quantity of the high oxygen atmosphere HA. The low oxygen air supply unit 20 adjusts a valve opening degree of the flow rate control valve 30 so as to adjust a flow rate of the air discharged from the compressor 22 for adjustment in supply quantity of the high oxygen atmosphere HA. The low oxygen air supply unit 20 according to the present embodiment includes the flow rate control valve 30 that may be excluded. In this case, the supply quantity of the high oxygen atmosphere HA can be adjusted through adjustment of the number of revolutions of a motor (not depicted) configured to drive the compressor 22, or supply quantities of the high oxygen atmosphere HA and the low oxygen air LA can be adjusted through control of the number of low oxygen air supply units 20.
The low oxygen air supply system 10 according to the present disclosure includes the flow rate control valve 30 provided only in a tube system for the high oxygen atmosphere HA, and may further include another flow rate control valve 30 provided in a tube system for the low oxygen air LA. When the flow rate control valve 30 adjusts the supply quantity of the high oxygen atmosphere HA, the low oxygen air LA can be adjusted in oxygen concentration as well as flow rate. In the low oxygen air supply system 10 according to the present disclosure, the flow rate control valve 30 adjusts a flow rate of the high oxygen atmosphere HA to adjusts the oxygen concentration of the low oxygen air LA.
As described above, the low oxygen air supply unit 20 includes the flow rate control valve 30 configured to adjust supply quantity of the air from the compressor 22. In the low oxygen air supply system 10 thus configured, the flow rate of the high oxygen atmosphere HA is adjusted to enable adjustment of the flow rate of the low oxygen air LA. In this case, the flow rate of the low oxygen air LA can be adjusted with use of a flow rate control valve 30 smaller in size. This achieves cost reduction for installation of the flow rate control valve 30.
Each of the silencers 60 is a tube member having a header shape, and has a function as a header and a function as a displacement silencer. The silencers 60 include a first silencer 61 provided on a tube system for the outdoor air OA to be supplied to the low oxygen air supply units 20, a second silencer 62 provided on a tube system for the low oxygen air LA to be supplied from the low oxygen air supply units 20, and a third silencer 63 provided on a tube system for the high oxygen atmosphere HA to be supplied from the low oxygen air supply units 20.
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The second silencer 62 is provided at a halfway point of the low oxygen air supply tube 13 to integrate a plurality of low oxygen air supply tubes 13. In the integral unit 11, the plurality of low oxygen air supply tubes 13 extending from the second silencer 62 is connected to the low oxygen air exhaust ports 32 of the low oxygen air supply units 20. The second silencer 62 is configured to reduce noise propagating from the low oxygen air supply units 20 to outside via the low oxygen air supply tubes 13.
The third silencer 63 is provided at a halfway point of the high oxygen atmosphere supply tube 14 to integrate a plurality of high oxygen atmosphere supply tubes 14. In the integral unit 11, the plurality of high oxygen atmosphere supply tubes 14 extending from the third silencer 63 is connected to the high oxygen atmosphere exhaust ports 33 of the low oxygen air supply units 20. The third silencer 63 is configured to reduce noise propagating from the low oxygen air supply units 20 to outside via the high oxygen atmosphere supply tubes 14.
The rack 70 is a shelf configured to mount the plurality of low oxygen air supply units 20 and the plurality of silencers 60. In the low oxygen air supply system 10 according to the present disclosure, the integral unit 11 is constituted by four low oxygen air supply units 20 and the first to third silencers 61 to 63, which are mounted on the single rack 70. The low oxygen air supply system 10 depicted in
As described above, in the low oxygen air supply system 10 according to the present embodiment, the low oxygen air supply units 20 are mounted on the rack 70. In the low oxygen air supply system 10 thus configured, the low oxygen air supply units 20 can be disposed three-dimensionally in each of the integral units 11. This reduces an installation space to facilitate installation of the low oxygen air supply system 10.
In the low oxygen air supply system 10 according to the present embodiment, the first silencer 61 merges the low oxygen air LA supplied from the plurality of low oxygen air supply units 20. The low oxygen air supply system 10 thus configured can be reduced in the number of the silencers 60 in comparison to a case where each of the low oxygen air supply units 20 is provided with the silencer 60. The low oxygen air supply system 10 can thus effectively reduce noise generated from the low oxygen air supply units 20 with the smaller number of the silencers 60. The present embodiment exemplifies the case where the integral units 11 are installed in the machine chamber A2. However, the integral units 11 is not limited to this case in terms of an installation site, and may alternatively be installed in the indoor space A1 or the like. In the low oxygen air supply system 10, the plurality of silencers 60 reduces noise generated from the low oxygen air supply units 20 to enable installation of the integral units 11 in the indoor space A1.
The supply fan 40 is configured to supply the indoor space A1 with the air (the outdoor air OA) in the outdoor space A3. The supply fan 40 according to the present embodiment sucks the air in the outdoor space A3, and may alternatively suck the air (the outdoor air OA) in the machine chamber A2. In this case, the wall surface of the machine chamber A2 is provided with a vent hole to allow the supply fan 40 to suck the outdoor air OA imported to the machine chamber A2 from the outdoor space A3 via the vent hole.
In the low oxygen air supply system 10 according to the present disclosure, the indoor space A1 is ventilated by the supply fan 40. In the low oxygen air supply system 10 according to the present disclosure, the indoor space A1 is provided with a clearance (not depicted) communicating with the outdoor space A3. Preferred examples of the clearance include an opening (undercut) provided in a lower portion of a door. The indoor space A1 has positive pressure when the supply fan 40 supplies the outdoor air OA, and the air flows from the clearance toward the machine chamber A2 and the outdoor space A3 lower in pressure to ventilate the indoor space A1. In the low oxygen air supply system 10, the supply fan 40 executes class 2 ventilation of the indoor space A1. In other words, In the low oxygen air supply system 10 according to the present disclosure, the air is not exhausted from the indoor space A1 with use of any exhaust fan. The low oxygen air supply system 10 according to the present disclosure merges, in the indoor space A1, the outdoor air OA supplied from the supply fan 40 and the low oxygen air LA supplied from the low oxygen air supply units 20. The low oxygen air supply system 10 thus configured achieves a reduction in the size (duct size) of the outdoor air duct 15.
The control device 50 depicted in
The control device 50 is connected to an operation PC 51 and a management PC 52 via a communication cable and a router 54. The low oxygen air supply system 10 operates and stops in accordance with user operation and setting of the operation PC 51. The operation PC 51 includes a monitor (not depicted) configured to display information such as an actuation state of the low oxygen air supply system 10 and the supply quantity of the low oxygen air LA. The operation PC 51 is disposed near the integral unit 11 (the low oxygen air supply unit 20). The management PC 52 is disposed in the indoor space A1. The low oxygen air supply system 10 presents to a user in the indoor space A1 information such as current oxygen concentration and carbon dioxide concentration in the indoor space A1 with use of a monitor 55 connected to the management PC 52. In a case where the low oxygen air supply system 10 has abnormality, the control device 50 notifies of occurrence of the abnormality with use of the monitor connected to the operation PC 51 and the monitor 55 connected to the management PC 52. The present embodiment exemplifies the case where the management PC 52 is provided. However, the management PC 52 may be excluded. In this case, the operation PC 51 and the monitor 55 may be connected to present, with use of the operation PC 51 and the monitor 55, information such as oxygen concentration and carbon dioxide concentration in the indoor space A1.
The control device 50 is further connected to a remote operation PC 53 via an internet line 90 and a server 56. When a manager remotely operates the remote operation PC 53, the low oxygen air supply system 10 is configured to monitor operation, stoppage, oxygen concentration and carbon dioxide concentration in the indoor space A1, and the like. The low oxygen air supply system 10 according to the present disclosure may alternatively exclude the remote operation PC 53.
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The control device 50 is further connected to a sensor unit 59. The sensor unit 59 is installed in the indoor space A1. The sensor unit 59 includes an oxygen sensor 57 and a carbon dioxide sensor 58.
The oxygen sensor 57 is configured to detect oxygen concentration in a space. The carbon dioxide sensor 58 is configured to detect carbon dioxide concentration in a space. In the low oxygen air supply system 10 according to the present disclosure, the oxygen sensor 57 for the indoor space A1 is constituted by two oxygen sensors 57 (a first oxygen sensor 57a and a second oxygen sensor 57b). In the low oxygen air supply system 10 according to the present disclosure, the carbon dioxide sensor 58 is constituted by two carbon dioxide sensors 58 (a first carbon dioxide sensor 58a and a second carbon dioxide sensor 58b). The present embodiment exemplifies the case where the low oxygen air supply system 10 includes two oxygen sensors 57 and two carbon dioxide sensors 58. The low oxygen air supply system 10 according to the present disclosure may alternatively include three or more oxygen sensors 57 and three or more carbon dioxide sensors 58.
The low oxygen air supply system 10 according to the present disclosure further includes an oxygen sensor 57 (a third oxygen sensor 57c) for the high oxygen chamber A4. The third oxygen sensor 57c is disposed in the high oxygen chamber A4 and detects oxygen concentration in the high oxygen chamber A4. In the low oxygen air supply system 10, the control device 50 is configured to calculate supply capacity of the low oxygen air LA (oxygen concentration in the low oxygen air LA and supply quantity of the low oxygen air LA) in the low oxygen air supply system 10 in accordance with a detection value (oxygen concentration in the high oxygen atmosphere HA) of the third oxygen sensor 57c. The low oxygen air supply system 10 thus configured compares supply capacity of the low oxygen air LA calculated in accordance with detection values of the third pressure sensor 67, the oxygen sensors 57, and the like in the indoor space A1, with supply capacity of the low oxygen air LA calculated in accordance with the detection value of the third oxygen sensor 57c to easily check normal functioning of the low oxygen air supply system 10. The third oxygen sensor 57c is not limitedly installed in the high oxygen chamber A4, and may alternatively be installed in the high oxygen atmosphere supply tube 14, the oxygen tank 28, or the like.
The control device 50 adjusts the supply quantity of the low oxygen air LA in accordance with the detection values of the oxygen sensors 57 (i.e., oxygen concentration in the indoor space A1). The control device 50 adjusts the supply quantity of the low oxygen air LA through adjustment of an opening degree of the flow rate control valve 30, change in the number of the low oxygen air supply units 20, or change in the number of revolutions of motors for the compressor 22 and the vacuum pump 23 in each of the low oxygen air supply units 20.
The control device 50 adjusts the supply quantity of the low oxygen air LA in accordance with the detection values of the carbon dioxide sensors 58 (i.e., carbon dioxide concentration in the indoor space A1). The low oxygen air supply system 10 decreases carbon dioxide concentration in the indoor space A1 by increasing the supply quantity of the low oxygen air LA (in other words, supply quantity of nitrogen) in a case where carbon dioxide concentration increases in the indoor space A1.
The control device 50 is further connected to a first pressure sensor 35 and a second pressure sensor 36. The first pressure sensor 35 and the second pressure sensor 36 are installed in the case 21.
The first pressure sensor 35 is configured to detect supply pressure of the low oxygen air LA in the low oxygen air supply unit 20, and is installed in the low oxygen air supply tube 13 in the low oxygen air supply unit 20. The second pressure sensor 36 is configured to detect supply pressure of the high oxygen atmosphere HA in the low oxygen air supply unit 20, and is installed in the high oxygen atmosphere supply tube 14 in the low oxygen air supply unit 20.
The control device 50 calculates supply quantity (flow rate) of the low oxygen air LA in the low oxygen air supply unit 20 in accordance with information such as a detection value (pressure) of the first pressure sensor 35 and a tube diameter of the low oxygen air supply tube 13. The control device 50 calculates supply quantity (flow rate) of the high oxygen atmosphere HA in the low oxygen air supply unit 20 in accordance with information such as a detection value (pressure) of the second pressure sensor 36 and a tube diameter of the high oxygen atmosphere supply tube 14.
The control device 50 is further connected to the third pressure sensor 67, a fourth pressure sensor 68, and a fifth pressure sensor 69. The third pressure sensor 67, the fourth pressure sensor 68, and the fifth pressure sensor 69 are installed in the machine chamber A2.
The third pressure sensor 67 is configured to detect supply pressure of the low oxygen air LA, and is installed in the low oxygen air supply tube 13 having been merged at the second silencer 62. The fourth pressure sensor 68 is configured to detect supply pressure of the high oxygen atmosphere HA, and is installed in the high oxygen atmosphere supply tube 14 having been merged at the third silencer 63. The fifth pressure sensor 69 is configured to detect supply pressure of the outdoor air OA, and is installed at the outdoor air duct 15.
The control device 50 calculates total supply quantity of the low oxygen air LA in the low oxygen air supply system 10 in accordance with information such as the detection value of the third pressure sensor 67 and the tube diameter of the low oxygen air supply tube 13. The control device 50 calculates total supply quantity of the high oxygen atmosphere HA in the low oxygen air supply system 10 in accordance with information such as a detection value of the fourth pressure sensor 68 and the tube diameter of the high oxygen atmosphere supply tube 14. The control device 50 calculates supply quantity of the outdoor air OA in the low oxygen air supply system 10 in accordance with a detection value of the fifth pressure sensor 69. The low oxygen air supply system 10 according to the present disclosure may alternatively exclude the fifth pressure sensor 69. In this case, the control device 50 may calculate the supply quantity of the outdoor air OA in accordance with a number of fan revolutions and an operation current value of the supply fan 40.
In the low oxygen air supply system 10, the supply fan 40 executes class 2 ventilation of the indoor space A1 and keeps positive pressure in the indoor space A1 to inhibit entry of any unexpected air to the indoor space A1 (disturbance) so as to inhibit oxygen concentration variation in the indoor space A1. The control device 50 may adjust the supply quantity of the outdoor air OA in accordance with the detection values of the carbon dioxide sensors 58 (i.e., carbon dioxide concentration in the indoor space A1). In this case, the control device 50 adjusts the supply quantity of the outdoor air OA to the indoor space A1 by turning ON or OFF the supply fan 40 or changing the number of fan revolutions of the supply fan 40.
The control device 50 is configured to individually control behavior of each of the low oxygen air supply units 20 connected thereto. Upon detection of any trouble in part of the low oxygen air supply units 20, the control device 50 stops the low oxygen air supply unit 20 in trouble and operates the remaining low oxygen air supply units 20 other than the low oxygen air supply unit 20 in trouble to continuously supply the low oxygen air LA. The low oxygen air supply system 10 according to the present embodiment can thus continuously operate even in such a case where part of the low oxygen air supply units 20 has trouble.
As depicted in
In a case where one of the low oxygen air supply units 20 has trouble, the low oxygen air supply system 10 closes any one the gate valves 64 to 66 corresponding to the low oxygen air supply unit 20 in trouble so as to replace the low oxygen air supply unit 20 in trouble while the low oxygen air supply system 10 is continuously operating. The low oxygen air supply system 10 according to the present embodiment can thus repair the low oxygen air supply system 10 without stopping supply of the low oxygen air LA (provision of the low oxygen environment) even upon trouble in part of the low oxygen air supply units 20.
The low oxygen air supply system 10 described above includes the plurality of low oxygen air supply units 20 configured to generate the low oxygen air LA lower in oxygen concentration than the air and supply the indoor space A1 with the low oxygen air LA thus generated, the supply fan 40 configured to supply the indoor space A1 with the outdoor air OA, the oxygen sensor 57 configured to detect oxygen concentration in the indoor space A1, the carbon dioxide sensor 58 configured to detect carbon dioxide concentration in the indoor space A1, and the control device 50 configured to control behavior of the low oxygen air supply units 20 and the supply fan 40. Even in a case where any of the low oxygen air supply units 20 has trouble, the low oxygen air supply system 10 thus configured can continuously supply the low oxygen air LA with use of the remaining low oxygen air supply units 20. The low oxygen air supply system 10 can thus secure supply quantity of the low oxygen air LA necessary for keeping the low oxygen environment even in such a case where part of the low oxygen air supply units 20 has trouble, so as to continuously provide the low oxygen environment.
The low oxygen air supply system 10 according to the present disclosure includes the two oxygen sensors 57 (the first oxygen sensor 57a and the second oxygen sensor 57b). The control device 50 in the low oxygen air supply system 10 can thus compare a detection value of the first oxygen sensor 57a with a detection value of the second oxygen sensor 57b.
In a case where the oxygen sensors 57 have any abnormal detection value during operation of the low oxygen air supply system 10, the control device 50 compares the detection values of the oxygen sensors 57a and 57b so as to determine whether abnormality in the indoor space A1 or trouble in any of the oxygen sensors 57 causes the abnormal detection value. The control device 50 determines whether or not the oxygen sensors 57 have trouble in accordance with a result of comparison between the detection values of the oxygen sensors 57a and 57b, a difference from a reference detection value of each of the oxygen sensors 57a and 57b, a change situation of the abnormal detection value, and the like.
The low oxygen air supply system 10 according to the present disclosure includes the two carbon dioxide sensors 58 (the first carbon dioxide sensor 58a and the second carbon dioxide sensor 58b). The control device 50 in the low oxygen air supply system 10 can thus compare a detection value of the first carbon dioxide sensor 58a with a detection value of the second carbon dioxide sensor 58b.
In a case where the carbon dioxide sensors 58 have any abnormal detection value during operation of the low oxygen air supply system 10, the control device 50 compares the detection values of the carbon dioxide sensors 58a and 58b so as to determine whether abnormality in the indoor space A1 or trouble in any of the carbon dioxide sensors 58 causes the abnormal detection value. The control device 50 determines whether or not the carbon dioxide sensors 58 have trouble in accordance with a result of comparison between the detection values of the carbon dioxide sensors 58a and 58b, a difference from a reference detection value of each of the carbon dioxide sensors 58a and 58b, a change situation of the abnormal detection value, and the like.
The low oxygen air supply system 10 includes the two oxygen sensors 57 and the two carbon dioxide sensors 58 to exactly control behavior of the low oxygen air supply units 20 so as to reliably keep oxygen concentration in the indoor space A1 in a desired low oxygen state as well as reliably monitor oxygen concentration and carbon dioxide concentration in the indoor space A1.
The low oxygen air supply system 10 includes the two oxygen sensors 57 and the two carbon dioxide sensors 58 so as to accurately correct the oxygen sensors 57 and the carbon dioxide sensors 58. Upon correction of the oxygen sensors 57 and the carbon dioxide sensors 58, the low oxygen air supply system 10 stops the low oxygen air supply units 20 and operate the supply fan 40 so as to supply the indoor space A1 being vacant with only the outdoor air OA. In this case, the indoor space A1 is equal in oxygen concentration (about 21%) to the ordinary air, and is equal in carbon dioxide concentration (about 300 to 400 ppm) to the ordinary air.
The low oxygen air supply system 10 compares actually measured values with the oxygen concentration (about 21%) of the ordinary air assumed as a correction reference value to correct the two oxygen sensors 57a and 57b. The low oxygen air supply system 10 compares actually measured values with the carbon dioxide concentration (about 300 to 400 ppm) of the ordinary air assumed as a correction reference value to correct the two carbon dioxide sensors 58a and 58b. In this manner, the configuration including the two oxygen sensors 57 and the carbon dioxide sensors 58 has comparison targets for deviation of the measured values with the correction reference value, and facilitates deterioration or abnormality of the sensors 57 and 58. the low oxygen air supply system 10 may alternatively include sensors having a self correction function as the oxygen sensors 57 and the carbon dioxide sensors 58.
As depicted in
The preparatory operating mode is executed for transition of the oxygen concentration in the indoor space A1 from oxygen concentration equivalent to the oxygen concentration in the outdoor space A3 to an oxygen concentration (low oxygen concentration) suitable for business at timing before the business hours start. The low oxygen air supply system 10 according to the present embodiment exemplarily sets 7:00 am to 8:30 am as an execution period for the preparatory operating mode. The preparatory operating mode ends at timing slightly before the business hours start in the present embodiment. The low oxygen air supply system 10 may alternatively continue the preparatory operating mode until the business hours start.
The business operating mode is executed for keeping the oxygen concentration in the indoor space A1 at oxygen concentration suitable for business (low oxygen concentration at about 16%) during the business hours. The low oxygen air supply system 10 according to the present embodiment exemplarily sets 8:30 am to 10:00 pm as an execution period for the business operating mode. The low oxygen air supply system 10 may adopt a schedule having transition from the preparatory operating mode to the business operating mode at timing before the business hours start as exemplified in the present embodiment.
The closing operating mode is executed for transition of the oxygen concentration in the indoor space A1 from the low oxygen concentration suitable for business to the oxygen concentration equivalent to the oxygen concentration in the outdoor space A3 at timing after the business hours ends. The low oxygen air supply system 10 according to the present embodiment exemplarily sets 10:00 pm to 11:00 pm as an execution period for the closing operating mode.
The standby mode is executed for keeping the oxygen concentration in the indoor space A1 equivalent to the oxygen concentration in the outdoor space A3 without supplying the indoor space A1 with the low oxygen air LA while the store is closed (timing before and after the business hours). In other words, the standby mode is executed for keeping the indoor space A1 to have an ordinary oxygen concentration. The low oxygen air supply system 10 according to the present embodiment exemplarily sets 11:00 pm to 7:00 am on the following day as an execution period for the standby mode.
The control device 50 in the low oxygen air supply system 10 according to the present disclosure is configured to calculate airtightness (a C value) of the indoor space A1 in accordance with change in oxygen concentration and carbon dioxide concentration during execution of the preparatory operating mode. By daily checking the airtightness (the C value) of the indoor space A1, the low oxygen air supply system 10 can detect deterioration in the airtightness of the indoor space A1 due to deterioration at a sealed portion, deterioration of a building itself, and the like.
As indicated in
In the low oxygen air supply system 10 according to the present disclosure, the control device 50 operates the low oxygen air supply system 10 in accordance with the operation schedule to provide the low oxygen environment in the indoor space A1 of the store in accordance with the business schedule of the store. Even in a case where part of the low oxygen air supply units 20 has trouble, the low oxygen air supply system 10 can continuously provide the low oxygen environment by operating the remaining low oxygen air supply units 20 not in trouble. Adoption of the low oxygen air supply system 10 according to the present disclosure thus eliminates necessity for extraordinary closing of the store upon trouble in part of the low oxygen air supply units 20.
In the low oxygen air supply system 10 according to the present disclosure, the control device 50 adjusts the operation cycle of the low oxygen air supply units 20 in operation such that the low oxygen air supply units 20 have the peak time Tp being unmatched.
In this case, the low oxygen air supply units 20 have power values (current×voltage) maximized at different timing, so as to have leveled in terms of power consumption. Furthermore, the supply quantities of the low oxygen air LA and the high oxygen atmosphere HA from the low oxygen air supply units 20 are maximized at different timing so as to decrease the maximum supply quantities of the low oxygen air LA and the high oxygen atmosphere HA and thus level the supply quantities of the low oxygen air LA and the high oxygen atmosphere HA. Moreover, this achieves a decrease in the tube diameter of each of the second silencer 62 where the low oxygen air LA supplied from the low oxygen air supply units 20 merges, the third silencer 63 where the high oxygen atmosphere HA merges, and the first silencer 61 where the outdoor air OA to be supplied to the low oxygen air supply units 20 merges. Furthermore, the maximum supply quantities of the low oxygen air LA and the high oxygen atmosphere HA are decreased so as to inhibit noise generated from the low oxygen air supply units 20 when the low oxygen air LA and the high oxygen atmosphere HA are exhausted and the outdoor air OA is sucked.
Each of the low oxygen air supply units 20 described above includes the adsorbent X configured to adsorb and separate nitrogen. The low oxygen air supply unit 20 includes the first adsorption column 25a and the second adsorption column 25b each accommodating the adsorbent X, the compressor 22 configured to supply air to one of the first adsorption column 25a and the second adsorption column 25b, the vacuum pump 23 configured to exhaust air from the other one of the first adsorption column 25a and the second adsorption column 25b, and the first switching valve 24a and the second switching valve 24b configured to switch to one of the first adsorption column 25a and the second adsorption column 25b as an air supply target of the compressor 22 and switch to the other one of the first adsorption column and the second adsorption column as an exhaust source of the vacuum pump 23. In the low oxygen air supply unit 20, the first switching valve 24a and the second switching valve 24b switch the air supply target of the compressor 22 and the exhaust source of the vacuum pump 23. In the low oxygen air supply unit 20 thus configured, air supply quantity of the compressor 22 and air exhaust quantity of the vacuum pump 23 are periodically varied when the first switching valve 24a and the second switching valve 24b switch flow paths. In the low oxygen air supply system 10, the control device 50 controls behavior of the low oxygen air supply units 20 such that the low oxygen air supply units 20 have the peak time Tp differentiated from one another.
The low oxygen air supply system 10 thus configured can inhibit power consumption and noise generation, as well as can level the supply quantities of the low oxygen air LA and the high oxygen atmosphere HA.
(1) The low oxygen air supply system 10 according to each of the embodiments described above includes the plurality of low oxygen air supply units 20 configured to generate the low oxygen air LA lower in oxygen concentration than air and supply the indoor space A1 with the low oxygen air LA thus generated, the supply fan 40 configured to supply the indoor space A1 with the outdoor air OA, the oxygen sensor 57 configured to detect oxygen concentration in the indoor space A1, and the control device 50 configured to control behavior of the low oxygen air supply units 20 and the supply fan 40.
Even in a case where any of the low oxygen air supply units 20 has trouble, the low oxygen air supply system 10 can continuously supply the low oxygen air LA with use of the remaining low oxygen air supply unit 20. The low oxygen air supply system 10 according to the present disclosure can thus continuously provide the low oxygen environment even in such a case where part of the low oxygen air supply units 20 has trouble.
(2) In the low oxygen air supply system 10 according to the above embodiment, the low oxygen air supply units 20 each include the adsorbent X configured to adsorb nitrogen (or oxygen) contained in air and separate adsorbed nitrogen (or oxygen), the first adsorption column 25a and the second adsorption column 25b each accommodating the adsorbent X, the compressor 22 configured to supply air to one of the first adsorption column 25a and the second adsorption column 25b or the first open valve 37 configured to atmospherically open the one, the vacuum pump 23 configured to exhaust air from the other one of the first adsorption column 25a and the second adsorption column 25b or the second open valve 38 configured to atmospherically open the other one, and the first switching valve 24a and the second switching valve 24b each configured to switch a supply target of the compressor 22 or an open target of the first open valve 37 to one of the first adsorption column 25a and the second adsorption column 25b and switch an exhaust source of the vacuum pump 23 or an open source of the second open valve to the other one of the first adsorption column and the second adsorption column, and the control device 50 controls behavior of the low oxygen air supply units 20 such that first peak time Tp having a peak of air exhaust quantity from the vacuum pump 23 or the second open valve 38 in the first low oxygen air supply unit 20 is different from the second peak time Tp having a peak of air exhaust quantity from the vacuum pump 23 or the second open valve 38 in the second low oxygen air supply unit 20.
The low oxygen air supply system 10 thus configured can inhibit power consumption and noise generation of the low oxygen air supply system 10. The low oxygen air supply system 10 can be leveled in the supply quantity of the low oxygen air LA.
(3) The low oxygen air supply system 10 according to the above embodiment further includes the carbon dioxide sensor 58 configured to detect carbon dioxide concentration in the indoor space A1.
The low oxygen air supply system 10 thus configured enables management of the carbon dioxide concentration in the indoor space A1 as well as enables control of behavior of the low oxygen air supply system 10 in accordance with the carbon dioxide concentration.
(4) In the low oxygen air supply system 10 according to the above embodiment, the supply fan 40 executes class 2 ventilation of the indoor space A1.
The low oxygen air supply system 10 thus configured can inhibit variation in oxygen concentration in the indoor space A1.
(5) In the low oxygen air supply system 10 according to the above embodiment, the control device 50 is configured to individually control the low oxygen air supply units 20, and the second gate valve 65 is further provided on each of supply channels of the low oxygen air LA to be supplied from the low oxygen air supply units 20.
When any of the low oxygen air supply units 20 has trouble, the low oxygen air supply system 10 thus configured can continuously operate with use of the remaining low oxygen air supply unit 20 and can replace the low oxygen air supply unit 20 in trouble.
(6) The low oxygen air supply system 10 according to the above embodiment further includes the third pressure sensor 67 configured to detect supply pressure of the low oxygen air. The control device 50 calculates supply quantity of the low oxygen air LA in accordance with the detection value of the third pressure sensor 67.
The low oxygen air supply system 10 thus configured does not need to include a separate flow rate sensor configured to measure supply quantity of the low oxygen air LA.
(7) The low oxygen air supply system 10 according to the above embodiment includes the two oxygen sensors 57 (the first oxygen sensor 57a and the second oxygen sensor 57b), as well as the two carbon dioxide sensors 58 (the first carbon dioxide sensor 58a and the second carbon dioxide sensor 58b).
The low oxygen air supply system 10 thus configured can determine either occurrence of abnormality of an excessively low oxygen state where the oxygen concentration exceeds a predetermined range in the indoor space A1 or occurrence of abnormality to detection values of the sensors 57 and 58 themselves. The oxygen sensors 57 and the carbon dioxide sensors 58 can be corrected through comparison between the detection values of the sensors 57 and 58.
(8) The low oxygen air supply system 10 according to the above embodiment further includes the first silencer 61. In the low oxygen air supply system 10, the first silencer 61 merges the low oxygen air LA supplied from the first low oxygen air supply unit 20 and the low oxygen air LA supplied from the second low oxygen air supply unit 20.
The low oxygen air supply system 10 thus configured can be reduced in the number of silencers in comparison to a case where each of the low oxygen air supply units 20 is provided with a silencer. Noise generated from the low oxygen air supply system 10 can be effectively reduced with the smaller number of silencers.
(9) The low oxygen air supply system 10 according to the above embodiment further includes the rack 70. In the low oxygen air supply system 10, the low oxygen air supply units 20 are mounted on the rack 70.
The low oxygen air supply system 10 thus configured facilitates installation of the low oxygen air supply system 10.
(10) In the low oxygen air supply system 10 according to the above embodiment, each of the low oxygen air supply units 20 further generates a high oxygen atmosphere higher in oxygen concentration than air, and supplies the high oxygen chamber A4 with the high oxygen atmosphere HA. The low oxygen air supply unit 20 further includes the flow rate control valve 30 configured to adjust supply quantity of the high oxygen atmosphere HA. The control device 50 adjusts the opening degree of the flow rate control valve 30 to adjusts the supply quantity of the high oxygen atmosphere HA.
In the low oxygen air supply system 10 thus configured, the flow rate of the low oxygen air LA can be adjusted when the flow rate of the high oxygen atmosphere HA is adjusted. The flow rate control valve 30 provided in the tube system for the high oxygen atmosphere HA is smaller in size than the flow rate control valve provided in the tube system for the low oxygen air LA. The flow rate of the low oxygen air LA can thus be adjusted with use of the flow rate control valve 30 smaller in size, which enables cost reduction for the flow rate control valve 30.
(11) The low oxygen air supply system 10 according to the above embodiment further includes the third oxygen sensor 57c disposed in the high oxygen chamber A4. The control device 50 calculates supply capacity of the low oxygen air LA to be supplied into the indoor space A1 in accordance with the detection value of the third oxygen sensor 57c disposed in the high oxygen chamber A4 or the like.
This enables comparison between supply capacity of the low oxygen air LA calculated in accordance with detection values of the third pressure sensor 67, the oxygen sensors 57a and 57b, and the like in the indoor space A1, and supply capacity of the low oxygen air LA calculated in accordance with the detection value of the third oxygen sensor 57c disposed in the high oxygen chamber A4 or the like. This achieves facilitated checking that the low oxygen air supply system 10 is normally functioning.
While various embodiments have been described herein above, it is to be appreciated that various changes in form and detail may be made without departing from the spirit and scope presently or hereafter claimed.
Number | Date | Country | Kind |
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2022-116439 | Jul 2022 | JP | national |
This is a continuation of International Application No. PCT/JP2023/021459 filed on Jun. 9, 2023, which claims priority under 35 U.S.C. § 119(a) to Patent Application No. 2022-116439, filed in Japan on Jul. 21, 2022, all of which are hereby expressly incorporated by reference into the present application.
Number | Date | Country | |
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Parent | PCT/JP2023/021459 | Jun 2023 | WO |
Child | 19030012 | US |