The present invention relates to luminaires and to systems for controlling a low power standby operating mode of a luminaire.
The invention provides, in one aspect, a system for controlling a low power standby operating mode of an entertainment luminaire. In the event the luminaire is operating in a standby operating mode, the luminaire is configured to limit current surge events from a main power supply and power on sequentially with a plurality of luminaires via a controller. The luminaire exhibits a reduction in power consumption when the luminaire is in standby operating mode when compared to traditional, switching device-controlled luminaires.
The invention provides, in another aspect, a luminaire including a first power supply, a second power supply, a light source configured to receive an amount of power from the first power supply, a switching circuit, and a controller. The controller is in communication with the first power supply, the second power supply, the light source, and the switching circuit. The controller is configured to control the switching circuit to remove a supply power from the first power supply, such that the second power supply provides power to at least a portion of the controller, in response to determining that the luminaire is operating in a standby mode. The controller is further configured to control the switching circuit to provide the supply power to the first power supply, such that the first power supply provides power to the controller, in response to receiving a command to operate the luminaire in a normal operating mode, wherein the first power supply is capable of outputting more power than the second power supply.
In some aspects, in response to receiving the command to operate the luminaire in a normal operating mode, the controller may provide a delay command to the switching circuit, such that the switching circuit delays providing the supply power to the first power supply by a period of time to limit an inrush current event.
In some aspects, during the normal operating mode, the first power supply provides power to the light source, and the light source operates at a plurality of visual light intensities.
In some aspects, during the normal operating mode, the first power supply provides power to the light source, and the light source operates at a plurality of colored light intensities.
In some aspects, during the standby operating mode, the switching circuit prevents the controller and the light source from receiving supply power from the first power supply, preventing the controller and the light source from receiving supply power from the first power supply includes only supplying the supply power to the second power supply.
In some aspects, the standby operating mode reduces power consumption of the controller and the luminaire. In some aspects, the power consumption during the standby operating mode is less than 0.5 W.
In some aspects, during the normal operating mode, the controller provides full operational power to the luminaire. In some aspects, full operational power during the normal operating mode is greater than an amount of power supplied during the standby operating mode.
In some aspects, the controller receives a user input indicative of entering a sleep mode. The controller enters the sleep mode in response to receiving the user input. The controller receives a wake-up signal and exits the sleep mode based on a wake-up time in response to the wake-up signal being less than a predetermined time.
In some aspects, the luminaire includes a base and a lamp assembly connected to the base. In some aspects, the light source is located within the lamp assembly.
In some aspects, the controller is located within the lamp assembly.
In some aspects, the controller is located outside of the lamp assembly.
In some aspects, the controller determines that a transition from the standby mode to the normal operating mode is necessary. The controller controls the switching circuit to apply the transition from the standby mode to the normal operating mode.
The invention provides, in another aspect, a method for operating a luminaire. The method includes supplying power to a controller via a first power supply or a second power supply and supplying, via the controller, a control signal to a switching circuit indicative of operating a luminaire in a standby mode or a normal operating mode. In response to determining that the luminaire is operating in the standby mode, the controller applies a control signal to the switching circuit to provide power to the controller via the second power supply. In response to receiving a command to operate the luminaire in the normal operating mode, the controller applies a control signal to the switching circuit to provide power to the controller via the first power supply.
In some aspects, the method includes providing, in response to receiving the command to operate the luminaire in the normal operating mode, a delay command to the switching circuit, such that the switching circuit delays providing the supply power to the first power supply by a period of time to limit an inrush current event.
In some aspects, the first power supply is capable of outputting more power than the second power supply.
In some aspects, the method includes determining that a transition from the standby mode to the normal operating mode is necessary and controlling the switching circuit to apply the transition from the standby mode to the normal operating mode.
In some aspects, the method includes providing, during the normal operating mode, power to a light source. The method includes operating, during the normal operating mode, the light source at a plurality of visual light intensities.
In some aspects, the method includes providing, during the normal operating mode, power to a light source. The method includes operating, during the normal operating mode, the light source at a plurality of colored light intensities.
In some aspects, the standby operating mode reduces power consumption of the controller and the luminaire. In some aspects, the power consumption during the standby operating mode is less than 0.5 W
In some aspects, the method includes providing, during the normal operating mode, full operational power to the luminaire, the full operational power during the normal operating mode is greater than an amount of power supplied during the standby operating mode.
In some aspects, the method includes receiving a user input indicative of entering a sleep mode. The method includes entering the sleep mode in response to receiving the user input. The method includes receiving a wake-up signal and exiting the sleep mode based on a wake-up time in response to the wake-up signal being less than a predetermined time
In some aspects, the method includes maintaining the light source powered off in response to the wake-up time being greater than the predetermined time, and during the sleep mode, the light source of the luminaire is powered off.
In some aspects, the method includes transitioning, via the controller, the sleep mode to a super-low sleep mode in response to not receiving the wake-up signal.
In some aspects, the method includes receiving a user input from the control board and exiting the super-low sleep mode in response to receiving the user input. During the super-low sleep mode, all non-essential functions of the luminaire are powered off, the non-essential functions include at least one selected from the group consisting of display systems and menu systems.
Other aspects of the invention will become apparent by consideration of the detailed description and accompanying drawings.
Before any embodiments of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the accompanying drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways.
With continued reference to
The controller 200 includes a plurality of electrical and electronic components that provide power, operational control, and protection to the components and modules within the controller 200 and/or the luminaire 115. For example, the controller 200 includes, among other things, a processing unit 208 (e.g., a microprocessor, a microcontroller, or another suitable programmable device), a memory 210, input units 212, and output units 214. The processing unit 208 includes, among other things, a control unit 216, an arithmetic logic unit (“ALU”) 218, and a plurality of registers 220 (shown as a group of registers in
The memory 210 is a non-transitory computer readable medium and includes, for example, a program storage area and a data storage area. The program storage area and the data storage area can include combinations of different types of memory, such as a ROM, a RAM (e.g., DRAM, SDRAM, etc.), EEPROM, flash memory, a hard disk, an SD card, or other suitable magnetic, optical, physical, or electronic memory devices. The processing unit 208 is connected to the memory 210 and executes software instructions that are capable of being stored in a RAM of the memory 210 (e.g., during execution), a ROM of the memory 210 (e.g., on a generally permanent basis), or another non-transitory computer readable medium such as another memory or a disc. Software included in the implementation of the luminaire 115 and controller 200 can be stored in the memory 210 of the controller 200. The software includes, for example, firmware, one or more applications, program data, filters, rules, one or more program modules, and other executable instructions. The controller 200 is configured to retrieve from the memory 210 and execute, among other things, instructions related to the control processes and methods described herein. In other embodiments, the controller 200 includes additional, fewer, or different components.
The user interface 204 may be included to provide user control of the system 100 and the luminaire 115. The user interface 204 is operably coupled to the controller 200 to control, for example, control or drive signals provided to the luminaire 115. The user interface 204 can include any combination of digital and analog input devices required to achieve a desired level of control for the system 100. For example, the user interface 204 can include a computer having a display and input devices, a touch-screen display, a plurality of knobs, dials, switches, buttons, faders, or the like. In the embodiment illustrated in
The controller 200 is configured to work in combination with the control board 120 to provide direct control or drive signals to the luminaires 115. As described above, in some embodiments, the controller 200 is configured to provide direct control or drive signals to the luminaire 115 without separately interacting with the control board 120. The direct drive signals that are provided to the luminaire 115 are provided, for example, based on a user input received by the controller 200 from the user interface 204.
The standby power supply 315 is in electronic communication with the controller 200 of the luminaire 115. As shown in
As described above relative to
The control board 120 may be independent of the controller 200 and may encompass various types of communication circuitry or components. For example, the communication circuit may be a digital multiplex controller (DMX-512) or any other suitable external control device. The control board 120 is configured to provide the controller 200 with a plurality of control signals to control the lighting operations and the visual effects of the LEDs 325.
The controller 200 is further configured to control the switching circuit 310 to operate in a primary operation or standby operation condition. In the standby operation condition, the switching circuit 310 is configured to prevent power from the main power source 305 from being applied to the primary power supply 320. Accordingly, the main power source 305 supplies power to the standby power supply 315 only, which in turn is the sole provider of power to the controller 200. In some embodiments, the standby power supply 315 supplies 5V to the controller 200. In other embodiments, the standby power supply 315 is configured to supply the controller 200 with any suitable voltage to power the controller 200. In some embodiments, the standby power supply 315 is a rechargeable battery source or the like. In such embodiments, the main power source 305 may receive a signal indicative of the standby power supply 315 having a low battery capacity. For example, the main power source 305 receives the signal indicative of low battery capacity from the standby power supply 315. In other examples, the main power source 305 receives the signal indicative of low battery capacity from the controller 200, the switching circuit 310, or the control board 120. In response to receiving the signal indicative of low battery capacity, the main power source 305 turns on and supplies power to the standby power supply 315 to recharge the standby power supply 315. The standby power supply 315 may be configured as a low-power power supply. For example, the standby power supply 315 may only be capable of outputting approximately 1W of output power. However, output power levels of more than 1W or less than 1W are also contemplated as required for a given application. In some embodiments, the standby power supply 315 is sized to allow the controller 200 and/or luminaire 115 to have sufficient power to perform various background operations or other functions while in standby operating mode. This allows the standby power supply 315 to provide efficient power to the controller 200 as the losses across the smaller power supply will be lower than a larger power supply, such as the primary power supply 30 described herein.
The controller 200 may be configured to control the switching circuit 310 to operate in the standby operation condition where the light source 325 is off standby operating mode and the controller 200 is operating in a controller standby operating mode. When operating in the controller standby operating mode, the controller 200 may be configured to perform only basic functions, such as communication with other devices, such as the control board 120, or perform other background operations. For example, while in the controller standby operating mode the controller 200 continues to receive and process data from the control board 120 via the plurality of control signals. In some embodiments, the power consumption of the controller 200 and/or luminaire 115 in the standby operating mode may be 0.5 W or less and may include any losses associated with the standby power supply 315.
While the controller 200 is operating in the standby operating mode, the controller 200 may determine that a mode change to a normal operating mode required. In the normal operating mode, the light source 325 of the luminaire 115 is operating and generating light based on one or more control signals from the controller 200. In some examples, the control board 120 may provide an instruction to the controller 200 to switch to the normal operating mode. In some embodiments, the controller 200 may include one or more instructions or commands to determine when the transition to the normal operating mode needs to occur. For example, in a programmed lighting routine, it may be known when a specific luminaire, such as luminaire 115, is needed to illuminate. Accordingly, the controller 200 may initiate the transition to the normal operating mode prior to the required transition time to prevent any latency of operation due to switching between the standby operating mode and the normal operating mode. In some embodiments, the transition time to the normal operating mode from the standby operating mode may be short enough such that the latency is unimportant. The controller 200 may initiate the transition to the normal operating mode when the transition is required, rather than in advance. For example, the reception of a DMX-512 signal instructing luminaire 115 to emit light may trigger the transition.
Upon determining that a transition to the normal operating mode is required, the controller 200 may provide a control signal to the switching circuit 310 to switch to a normal operating condition, wherein the switch is closed (e.g., power is provided from the main power source 305 to the primary power supply 320). The primary power supply 320 may be sized to provide sufficient power for the controller 200 and the luminaire 115 to operate per a required design. For example, the primary power supply 320 may be a 200W power supply. However, values of more than 200W or less than 200W are also contemplated as required for a given design. In some examples, the primary power supply may output a higher voltage to the controller 200 and/or luminaire 115. For example, the primary power supply 320 may output a 56VDC output. However, voltage outputs of more than 56VDC or less than 56 VDC are also contemplated. In the normal operating mode, the controller 200 controls the light source 325 to operate at a variety of visual light intensities and a variety of colored light intensities via the plurality of control signals from the control board 120. The controller 200 is further configured to control the light source 325 of the luminaire 115 to produce a variety of lighting operations and a variety of visual effects via the plurality of control signals from the control board 120.
In some embodiments, the controller 200 may further be configured to perform various operations to limit a surge current event associated with transitioning from the standby operating mode to the normal operating mode. For example, in a system with multiple controllers 200 and/or luminaires 115, a large surge current may occur when multiple controller 200 and/or luminaires 115 are transitioned to the normal operating mode from the standby operating mode. In some examples, this may be due to multiple primary power supplies 320 being switched into the system (e.g., provided power from the main power source), resulting in a current inrush. This may occur where the primary power supplies 320 have various components, such as capacitors, which may cause brief surges of power when first powered up. These current surges, where sufficient current is determined to flow, may cause system issues, such as breaker tripping or fuse blowing conditions, which will require manual intervention to correct.
To reduce the effects of current inrush surges from transitioning multiple controller 200 and/or luminaires 115 from a standby operating mode to a normal operating mode, the controller 200 may be configured to provide a command to the switching circuit 310 to delay providing power to the primary power supply 320 for a period of time. In some embodiments, the period of time may be a random time interval. In other embodiments, the period of time is based on a serial number of the luminaire 115 or any other unique identifier of the luminaire 115. For example, in a large system, the controller 200 may delay controlling the switching circuit 310 to provide power to the primary power supply 320 based on the unique identifier, such that there is a sequential order in which the various primary power supplies 320 within the system are provided power from their respective switching circuits 310. In some embodiments, the period of time can be adjusted manually by a user, such as via the control board 120. In some examples, the period of time may be based on a general power up time for a specific primary power supply 320.
By delaying or staggering the provision of power to the primary power supplies 320 within a system, any current surges may be reduced. Spreading out surge current events over a period of time reduces likelihood of a fault being generated based on the current level exceeding a threshold value. For example, by staggering the provision of power to the primary power supplies 320, each luminaire 115 provides power to each light source 325 at a different time to reduce current surges through a system.
In some embodiments, the switching circuit 310 of the various primary power supplies 320 is controlled via a command from one or more controllers 200. For example, while the controller 200 of
In some embodiments, the primary power supply 320 may receive power from the main power source 305 even when the luminaire 115 is not illuminating (e.g., in a standby mode). This may be appropriate where the luminaire 115 is switched off for short periods of time. This can reduce the effects of unnecessarily switching the primary power supply 320 on and off and lead to an extension of the operation life of various components typically used in power supplies, such as the primary power supply 320, which may otherwise see a reduction in operational life due to over switching. Example components may include electrolytic capacitors. However, other components are also contemplated.
In some embodiments, the controller 200 and/or luminaire 115 may be manually set to operate in a very low power sleep mode. In the very low power sleep mode, main power source 305 may be continuously energized. Continuous main power reduces the need for separate switch or relay circuit outputs controlling the main power source 305, such as remotely controlled relays or breakers. When in very low power deep sleep mode the power consumption of the system may be comparable with, or lower than, the power consumption of external remotely controlled relays or breakers thus maintaining or reducing the quiescent power load of the entire system.
At step 415, where the control signal indicates whether the switching circuit 310 will operate in the standby operating mode, in response to the control signal indicating that the switching circuit 310 will operate in the standby operating mode, the control method 400 proceeds to step 420. At step 420, the controller 200 operates in the standby operating mode (e.g., instructs the switching circuitry to remove power from primary power supply). In response to the control signal indicating that the relay will operate in the normal operating mode, the control method 400 proceeds to step 425. At step 425, the controller 200 controls the switching circuit 310 to provide power to the primary power supply 320, which then supplies a control voltage to the controller 200 to provide full operational power to the controller 200 and luminaire 115. The light source 325 of the luminaire 115 may then be controlled via a plurality of control signals from the control board 120. In some examples, the controller 200 may delay controlling the switching circuit 310 to provide power to the primary power supply by a period of time to limit surge current events and reduce the power consumption of the luminaire 115, as described above. The delay duration of the luminaire 115 may be chosen to differ from the delay duration of other luminaires such that, when a plurality of luminaires each receive simultaneous commands to return to normal operating mode, each luminaire 115 will preferably delay their switching of their associated first power supplies by differing amounts of time. The delay duration may be a random delay, or a delay that is preset during luminaire manufacture, or addressing, or any other method as known in the art.
In some embodiments, the achieved reduction in power consumption is low enough to meet EnergyStar requirements. In one specific example, power consumption of the controller 200, luminaire 115, and the standby power supply 315 may be 0.265 W when operating in the standby mode. The controller 200 further comprises a sleep mode in which the LEDs are off. In some embodiments, the controller 200 receives a user input from the control board 120 or from the user interface 204 indicative of entering the sleep mode. In some embodiments, during the sleep mode, the controller 200 continues to receive and process data of the luminaire 115. The control board 120 is further configured to provide a wake-up signal to the controller 200. In some embodiments, where a wake-up time of the controller 200 in response to the received wake-up signal is less than a predetermined time, the system 300 is considered a live system (e.g., the controller 200 exits the sleep mode). Where the wake-up time is greater than a predetermined time, the light source 325 remains in the sleep mode until receiving a wake-up signal. In some embodiments, the sleep mode is extended to a super-low sleep mode. In the super-low sleep mode, all non-essential functions of the luminaire 115 are turned off (e.g., display systems and menu systems). The controller 200 wakes up from the super-low sleep mode based on a received input. For example, the input may include a user input received from the control board 120, a control signal received from the control board 120, or any valid data received by the controller 200. In some embodiments, during the super-low sleep mode, the controller 200 automatically wakes up after a predetermined time period (e.g., every 30 seconds). When the controller 200 automatically wakes up, the controller 200 determines whether the light source 325 should be turned on. When the controller 200 determines that the light source 325 should be turned on, the controller 200 returns to normal operation and the light source 325 is turned on. When the controller 200 determines that the light source 325 should remain off, the controller 200 remains in the super-low sleep mode.
Although the invention has been described with reference to certain preferred embodiments, variations and modifications exist within the scope and spirit of one or more independent aspects of the invention as described.
This application claims priority to U.S. Provisional Pat. Application No. 63/333,855, filed on Apr. 22, 2022, which is hereby incorporated by reference in its entirety.
Number | Date | Country | |
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63333855 | Apr 2022 | US |