The present disclosure is related to ejectors and methods of making the same.
Conventional ejectors may have insufficient pumping power at low pressure differentials and undesirably large dimensions for many pumping applications. Accordingly, there is a need for continued research and development efforts in the field of ejector systems. The present disclosure satisfies this need.
The present disclosure describes a novel ejector system. The ejector is embodied in many ways including, but not limited to, the following.
1. An ejector comprising a mixing section; an inlet to the mixing section, the inlet comprising a first wall; a nozzle disposed in the inlet; the nozzle comprising a second wall defining a first channel through the nozzle, wherein:
the second wall has a trailing edge and a curved surface including a varying radius of curvature defining depressions extending to the trailing edge,
a first flow of a first fluid into the first channel creates a pressure in the mixing section that draws a second flow of a second fluid through the second channel and into the mixing section, and
the first flow and the second flow interact along the curved surface including the depressions and the trailing edge, forming a mixture comprising the first fluid and the second fluid; and
an outlet from the mixing section outputting the mixture, wherein the first flow and the second flow are mixed and contain at least 33% of each fluid.
2. The ejector of example 1, wherein the curved surface includes a plurality of lobes defined by the depressions.
3. The ejector of example 1, wherein the mixing section has a length L and a diameter D and the length is less than the diameter.
4. The ejector of example 3, wherein 0.1×D≤L≤D.
5. The ejector of example 3, wherein:
the trailing edge includes convex sections and concave sections, and
the trailing edge extending into the inlet such that −L≤X≤L, where X is a perpendicular distance from the beginning of the mixing section to the nearest point on the trailing edge of the nozzle.
6. An apparatus comprising the ejector and a gas turbine engine including an exhaust, wherein the exhaust is coupled to the ejector and the exhaust outputs the first fluid comprising exhaust gas to the nozzle.
7. A helicopter or airplane comprising the apparatus of example 6, wherein the gas turbine engine propels the helicopter or the airplane.
8. The apparatus of example 6, further comprising an auxiliary power unit comprising the gas turbine engine.
9. An aircraft comprising the apparatus of example 8.
10. An apparatus comprising a cooling system coupled to the ejector of example 1, wherein the second fluid comprises air used as a coolant in the cooling system.
11. An aircraft including the apparatus of example 10.
12. The ejector of example 1, wherein the outlet comprises a diffuser.
The present disclosure further describes a method of making an ejector. The method is embodied in many ways including, but not limited to, the following.
13. The method comprising:
providing a mixing section;
providing an inlet to the mixing section,
the inlet comprising a first wall; a nozzle disposed in the inlet; the nozzle comprising a second wall defining a first channel through the nozzle, wherein:
the second wall has a trailing edge and a curved surface including a varying radius of curvature defining depressions extending to the trailing edge,
a first flow of a first fluid into the first channel creates a pressure in the mixing section that draws a second flow of a second fluid through the second channel and into the mixing section, and
the first flow and the second flow interact along the curved surface including the depressions and the trailing edge, forming a mixture comprising the first fluid and the second fluid; and
an outlet from the mixing section outputting the mixture, wherein the flow is mixed and contains at least 33% of each fluid.
14. The method of example 13, wherein the curved surface includes a plurality of lobes defined by the depressions.
15. The method of example 13, wherein the mixing section has a length L and a diameter D and the length is less than the diameter.
16. The method of example 15, wherein 0.1×D≤L≤D.
17. The method of example 15, wherein:
the trailing edge includes convex sections and concave sections, and
the trailing edge extending into the inlet such that −L≤X≤L, where X is a perpendicular distance from the beginning of the mixing section to the nearest point on the trailing edge of the nozzle.
18. The method of example 15, further comprising coupling the ejector to a gas turbine engine including an exhaust, wherein the exhaust is coupled to the ejector and the exhaust outputs the first fluid comprising exhaust gas to the nozzle.
19. The method of example 18, further comprising coupling the ejector to the gas turbine engine in a helicopter, wherein the gas turbine engine propels the helicopter.
20. The method of example 18, further comprising coupling the ejector to an auxiliary power unit comprising the gas turbine engine.
The present disclosure further describes a method of operating an aircraft, comprising:
providing an aircraft including a gas turbine engine outputting exhaust gas used to propel the aircraft;
providing the gas turbine engine coupled to a cooling system comprising coolant;
providing an ejector including:
drawing the second fluid comprising the coolant through the ejector using the first flow comprising the exhaust gas so that the coolant is also drawn through the cooling system to cool a component on the aircraft.
In the following description, reference is made to the accompanying drawings which form a part hereof, and which is shown, by way of illustration, several embodiments. It is understood that other embodiments may be utilized and structural changes may be made without departing from the scope of the present disclosure.
The present disclosure describes an ejector including an inlet, a nozzle, a mixing section (e.g. mixing throat) and an outlet. The surface and/or the trailing edge of nozzle include a varying curvature that provides efficient induced flow pumping and a well-mixed total flow out of the outlet using a relatively short mixing section and/or a diffuser.
The second wall 212 has a trailing edge 218 and a curved surface 220 including a varying radius of curvature defining depressions 222 or surface channels extending to the trailing edge. The nozzle is coupled to the inlet so that a first flow 224 of a first fluid 226 into the first channel creates a pressure in the mixing section that draws a second flow 228 of a second fluid 230 through the second channel and into the mixing section. The first flow and the second flow interact along the curved surface including the depressions 222 and the trailing edge 218, so as to form a flow 231 comprising a mixture 232 comprising the first fluid and the second fluid. The outlet 208 from the mixing section outputs the mixture 232. The result is flow that is mixed and contains at least 33% of each fluid (e.g., at least 33% of the flow comprises the first fluid and at least 33% of the flow comprises the second fluid).
As illustrated herein, the curved surface 220 includes depressions (e.g., lowered regions between raised regions). In one example, the depressions result in the second channel having a height 234 (comprising a perpendicular distance from the first wall to the second wall) that varies according to position on the perimeter of the first wall. Examples of the curved surface include features or a curvature that increase a surface area of interaction between the curved surface and the first flow and/or the second flow, so as to generate turbulence and/or vortices in the first flow and/or the second flow that increase mixing of the first flow and the second flow. As illustrated herein, examples of the features include, but are not limited to, the second wall including a plurality of lobes 236 (e.g., defined by the depressions), corrugations, and/or scallops.
In various examples, the curvature of the curved surface increases mixing of the first flow and the second flow so as to enable a shorter mixing section. In one example, the mixing section has a length L and a diameter D (and L<D). In one or more examples, 0.1×D≤L≤D (where D is a constant diameter of the mixing section 202). Example cross-sections of the mixing section include, but are not limited to, a circular cross-section, a square cross-section, or a rectangular cross-section (in which case D is the largest width of the mixing section). The mixing section typically has a constant width or diameter D along its length L. As illustrated in
In one or more further examples, the trailing edge includes a second curvature (e.g., an elongated linear edge) that increases mixing of the first flow and the second flow. Examples include, but are not limited to, the second curvature comprising scallops or having convex sections 240 and concave sections 242. In one example, the convex sections include an extremity extending to a furthest point into the mixing section. In one or more examples, the trailing edge 218 extends a distance into the inlet 204 such that −L≤X≤L, where X is the perpendicular distance from the beginning 248 of the mixing section 202 to the nearest point 244 on the trailing edge 218. In one or more examples, the ejector illustrated in
In one or more examples, the inlet has a longitudinal axis 238 and the nozzle is disposed axi-symmetrically in the inlet about the longitudinal axis, so that both the nozzle and the inlet comprise cylindrical or circular cross-sections that are symmetric about the longitudinal axis 238. In one or more further examples, the mixing section also has a cylindrical or circular cross-sections about the longitudinal axis and the major width comprises a major diameter (or maximum diameter) of the mixing section. In one or more embodiments, the ejector having the nozzle disposed axi-symmetrically in the inlet produces significantly increased mixing of the first flow and the second flow, as compared to an ejector wherein the inlet has a two dimensional rectangular cross-section, the nozzle has a two dimensional rectangular cross-section.
In various examples, the ejector is a passive device using the first flow of the first fluid to pump the second fluid through a system without the use of additional power such as a fan.
Process Steps
Block 600 represents providing a mixing section (e.g., mixing throat). In one example, the mixing section has a length L and a diameter D (i.e., largest width) and L<D. In one or more examples, 0.1×D≤L≤D. In one or more examples, the ratio of L to D has a critical or large effect on mixing and how much ambient air is drawn through the inlet.
Block 602 represents coupling an inlet (e.g., plenum, re-entrant nozzle) to the mixing section, the inlet comprising a first wall. In various examples, the inlet has a bell mouth.
Block 604 represents disposing a nozzle in the inlet so that the nozzle includes a second wall defining a first channel through the nozzle. The second wall and the first wall also define a second channel through the inlet and the second channel has a height comprising a perpendicular distance from the first wall to the second wall. The second wall has a trailing edge and a curved surface including a varying radius of curvature defining depressions extending to the trailing edge.
In one or more further examples, the trailing edge also includes a second curvature that increases mixing of the first flow and the second flow. Examples include, but are not limited to, the second curvature having convex sections and concave sections, the convex sections including an extremity extending to a furthest point into the mixing section. In one or more examples, the trailing edge extends a distance into the inlet such that −L≤X≤L, where X is the perpendicular distance from the beginning of the mixing section to the nearest point on the trailing edge of the nozzle. In one or more examples, the ratio of X to L has a critical or large effect on mixing and how much ambient air is drawn through the inlet.
Block 606 represents coupling an outlet to the mixing section.
Block 608 represents the end result, a ejector. Dimension considerations include, but are not limited to, ratio of motive flow area to mixing area, design of the inlet (e.g., reentrant orifice), mixing length in the mixing section, diffusion angle of the mixture in the outlet, and nozzle plane orientation with respect to plane of the inlet (reentrant orifice).
Examples of the ejector include, but are not limited to, the following.
1. An ejector (200), comprising:
a mixing section (202);
an inlet (204) to the mixing section (202), the inlet (204) comprising a first wall (210);
a nozzle (206) disposed in the inlet (204); the nozzle (206) comprising a second wall (212) defining a first channel (214) through the nozzle (206), wherein:
an outlet from the mixing section (202) outputting the mixture (232), wherein the flow is mixed and contains at least 33% of each fluid.
2. The ejector (200) of example 1, wherein the curved surface (220) includes a plurality of lobes (236) defined by the depressions (222).
3. The ejector (200) of examples 1 or 2, wherein the mixing section (202) has a length L and a diameter D and the length is less than the diameter.
4. The ejector (200) of example 3, wherein 0.1×D≤L≤D.
5. The ejector (200) of examples 3 or 4, wherein:
the trailing edge (218) includes convex sections (240) and concave sections (242), and:
the trailing edge (218) extends into the inlet such that −L≤X≤L, where X is the perpendicular distance from the beginning (248) of the mixing section (202) to the nearest point (244) on the trailing edge (218).
6. The ejector (200) of any of the preceding examples, wherein the depressions and trailing edge increase the interaction length between the first flow and the second flow, thereby increasing the efficiency of mixing of the first flow and the second flow and enabling a shorter mixing section as compared to the curved surface and the trailing edge without the varying radius of curvature.
7. The ejector (200) of any of the preceding examples, wherein the outlet comprises a diffuser.
8. A method of making an ejector (200), comprising:
providing a mixing section (202);
providing an inlet (104, 204) to the mixing section (202), the inlet (104, 204) comprising a first wall (210); and
a nozzle (206) disposed in the inlet (104, 204); the nozzle (206) comprising a second wall (212) defining a first channel (214) through the nozzle (206), wherein:
providing an outlet (208) from the mixing section (202) outputting the mixture (232), wherein the flow is mixed and contains at least 33% of each fluid.
Block 610 represents optionally coupling the ejector to an application.
Examples include, but are not limited to, the following.
1. An apparatus (400) comprising the ejector (200) and a gas turbine engine (402) including an exhaust (404), wherein the exhaust (404) is coupled to the ejector (200) and the exhaust (404) outputs the first fluid (226) comprising exhaust (404) gas to the nozzle (206).
2. A helicopter (408) or airplane (504) comprising the apparatus (400) of example 5, wherein the gas turbine engine (402a) propels the helicopter (408) or the airplane (504).
3. The apparatus (400) of example 5, further comprising an auxiliary power unit (412) comprising the gas turbine engine (402a).
4. An aircraft (410) comprising the apparatus (400) of example 3.
5. An apparatus (400) comprising a cooling system (500) coupled to the ejector (200), wherein the second fluid (230) comprises air used as a coolant (502) in the cooling system (500).
6. An aircraft (410) including the apparatus (400) of example 5.
7. An apparatus of any of the preceding examples, further including a conduit (e.g., hose or pipe) is connected to the nozzle and the exhaust, wherein the conduit transports the first fluid comprising the exhaust gas to the nozzle.
8. A first apparatus outputting a first flow of the first fluid and a second apparatus outputting a second flow of a second fluid, wherein the first apparatus comprises an exhaust system on rotorcraft/aircraft, wherein the ejector is a passive device coupled to the first apparatus so as to dramatically reduce infrared signature of the exhaust gas outputted from the exhaust system. In such an example, the first flow comprising motive flow is outputted from the first apparatus comprising a turbine exhaust system, and the motive flow induces the second flow (comprising ambient, lower temperature air) into the mixing section and a diffuser. The mixture of the first flow and the second flow comprises a well-mixed total flow, or plume, that significantly reduces the temperature of the motive flow comprising high temperature exhaust gases outputted from the turbine exhaust system. The result is a compact, lightweight exhaust system that provides reduced infrared signature.
9. A first apparatus outputting a first flow of the first fluid and a second apparatus outputting a second flow of a second fluid, wherein the second apparatus comprises a cooling system that draws the second flow of coolant through the cooling system, and the first apparatus comprises an exhaust system or other source of first flow comprising the motive flow.
Block 700 represents providing an aircraft (408a) including a gas turbine engine (402a) outputting exhaust gas used to propel the aircraft.
Block 702 represents providing the gas turbine engine coupled to a cooling system comprising coolant.
Block 704 represents providing an ejector (200) according to any of the examples described herein including:
Block 706 represents drawing the second fluid (230) comprising coolant (502) through the ejector (200) using the first flow (224) comprising exhaust gas (404) when the ejector (200) is coupled to the gas turbine engine (402a) outputting the exhaust gas (404) to the nozzle (206).
While a conventional ejector as illustrated in
An ejector according to embodiments described herein, on the other hand, provides superior mixing and induced flow pumping without any of the drawbacks of current methods. A lobed, axisymmetric nozzle can provide an order of magnitude more linear edge between the low and high pressures regions versus a traditional motive nozzle. This increased edge length leads to more vortex generation and ultimately more efficient mixing. The efficient mixing leads to a shorter more lightweight assembly that can significantly increase induced pumping and reduce infra-red signature.
This concludes the description of the preferred embodiments of the present disclosure. The foregoing description of the preferred embodiment has been presented for the purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure to the precise form disclosed. Many modifications and variations are possible in light of the above teaching. It is intended that the scope of rights be limited not by this detailed description, but rather by the claims appended hereto.