Servers in data centers have ever-increasing data rates. Improved and standardized connectors offer superior mechanical performance, electrical performance, and cost characteristics over current PCB cable assemblies
In some aspects of the present disclosure, a cable assembly is disclosed. The cable assembly can include a first cable including a first conductor and a first insulator, a second cable including a second conductor and a second insulator, and a printed circuit board (PCB). A PCB first cable pad can be disposed on the PCB, and the first conductor can be in electrical communication with the PCB first cable pad. A PCB second cable pad can be disposed on the PCB, and the second conductor can be in electrical communication with the PCB second cable pad. The first conductor and first insulator can each bend at least 30 degrees proximate the PCB first cable pad, the second conductor can bend at least 30 degrees proximate the PCB second cable pad, and the second insulator can bend proximate the PCB second cable pad less than the second conductor does proximate the PCB second cable pad.
In some aspects of the present disclosure, a cable assembly is disclosed. The cable assembly can include a first cable including a first conductor and a first insulator, a second cable including a second conductor and a second insulator, and a printed circuit board (PCB). A PCB first cable pad can be disposed on the PCB, and the first conductor can be in electrical communication with the PCB first cable pad. A PCB second cable pad can be disposed on the PCB, and the second conductor can be in electrical communication with the PCB second cable pad. An electrical insulation layer can be disposed between the first cable and the second cable, and an electrically conductive shield can be disposed between the first cable and the second cable.
In the following description, reference is made to the accompanying drawings that form a part hereof and in which various embodiments are shown by way of illustration. The drawings are not necessarily to scale. It is to be understood that other embodiments are contemplated and may be made without departing from the scope or spirit of the present description. The following detailed description, therefore, is not to be taken in a limiting sense.
All scientific and technical terms used herein have meanings commonly used in the art unless otherwise specified. The definitions provided herein are to facilitate understanding of certain terms used frequently herein and are not meant to limit the scope of the present disclosure. Unless otherwise indicated, all numbers expressing feature sizes, amounts, and physical properties used in the specification and claims are to be understood as being modified in all instances by the term “about.” Accordingly, unless indicated to the contrary, the numerical parameters set forth in the foregoing specification and attached claims are approximations that can vary depending upon the desired properties sought to be obtained by those skilled in the art utilizing the teachings disclosed herein.
As used in this specification and the appended claims, the singular forms “a,” “an,” and “the” encompass embodiments having plural referents, unless the content clearly dictates otherwise. As used in this specification and the appended claims, the term “or” is generally employed in its sense including “and/or” unless the content clearly dictates otherwise.
Spatially related terms, including but not limited to, “lower,” “upper,” “beneath,” “below,” “above,” and “on top,” if used herein, are utilized for ease of description to describe spatial relationships of an element(s) to another. Such spatially related terms encompass different orientations of the device in use or operation in addition to the particular orientations depicted in the figures and described herein. For example, if an object depicted in the figures is turned over or flipped over, portions previously described as below or beneath other elements would then be above those other elements.
As used herein, when an element, component or layer for example is described as forming a “coincident interface” with, or being “on” “connected to,” “coupled with” or “in contact with” another element, component or layer, it can be directly on, directly connected to, directly coupled with, in direct contact with, or intervening elements, components or layers may be on, connected, coupled or in contact with the particular element, component or layer, for example. When an element, component or layer for example is referred to as being “directly on.” “directly connected to,” “directly coupled with,” or “directly in contact with” another element, there are no intervening elements, components or layers for example.
As used herein, “have”, “having”, “include”, “including”, “comprise”, “comprising” or the like are used in their open-ended sense, and generally mean “including, but not limited to.” It will be understood that the terms “consisting of” and “consisting essentially of” are subsumed in the term “comprising.” and the like.
The data center industry has created several data center consortiums in recent years to offer standardized data products and to encourage data/computer sever suppliers to build servers with higher data rates. Common printed circuit board (PCB) and cabling materials available today require improvements as data rates continue to increase. As a result, special high-performance materials are being developed, but these materials can be costly. For some applications, a costly repeater/retimer component may be necessary when using common PCB materials to improve signal quality over long circuit traces, connectors, and cables. Twinaxial cables, or “Twinax”, may be used to eliminate or minimize the need for costly PCB materials and repeater/retimers. A Mini Cool Edge IO (MCIO) application can be designed to work with a number of interfaces, and improved interface designs for a cable assembly and/or a mating connector can enhance connection security, mechanical rigidity, and ease of manual connection or disconnection. Disclosed embodiments of cable assemblies can be used in next generation server applications which support PCIe Gen4/Gen5 protocols and speeds. Also desirable is a low profile cable assembly arrangement where the cable assembly height (when connected to a board mount connector) from a PCB is reduced, while still ensuring excellent electrical and physical performance. Such technologies can relate to Slimline products, such as standard Slimline, 24 mm mini Slimline, LPIO, and MCIO paddle-card interfaces, etc.
Turning to the figures,
As exemplarily shown in
The cable assembly 130 can include one or more first cables 134, one or more second cables 144, and a Printed Circuit Board (PCB) 160. The first and/or second cables 134, 144 can be Twinax cables and can be parallel to, or substantially parallel to, one another. As can be seen in the figures, an X direction can be orthogonal to a Y direction, and each of the X direction and the Y direction can be orthogonal to a Z direction. For clarity, moving rearwardly along the X direction can indicate moving from the overmold 230 along the cables 134, 144 or pull 320 towards the upper-right in
The cable assembly 130 can include an overmold 230, which can also be termed a main body or a housing. The overmold 230 can be proximate and/or in contact with the PCB 160 and, in some embodiments, can circumscribe, encapsulate, partially circumscribe, or partially encapsulate a portion of the PCB 160. The overmold 230 can include electrically insulating, or substantially insulating, materials such as, but not limited to, polymers, rubbers, ceramics, organic materials, and carbon. As can be seen in the figures, the overmold 230 can define and include a variety of shapes and features. In some embodiments, such as those shown in
A latch 300 and a pull 320 are exemplarily shown in
One or more of the first cables 134 can include a first insulator 138 and a first conductor 140. One or more of the second cables 144 can include a second insulator 148 and a second conductor 152. One or both of the first conductor 140 and the second conductor 152 can be include an electrically conductive material such as a metal, metal alloy, aluminum, gold, silver, copper, or any other suitable material commonly known to those skilled in the art. The first insulator 138 can, fully or partially, surround the first conductor 140 and the second insulator 148 can, fully or partially, surround the second conductor 152. One or both of the first insulator 138 and the second insulator 148 can include an electrically insulating, or partially electrically insulating, material such as a polymer, rubber, plastic, organic material, carbon, non-metal, metal, or any other suitable insulating material known to those skilled in the art.
A first conductor exposed portion 141 can be a portion of the first conductor 140 that is either partially surrounded by the first insulator 138 or is not surrounded by the first insulator 138. The first conductor exposed portion 141 can be disposed at a forward (as measured along the X axis) portion of the first cable 134, and/or first conductor 140, and further can be in electrical communication with, in contact with, and/or proximate the PCB first cable pad 168. As can be exemplarily seen in
It can also be seen exemplarily in
A second conductor exposed portion 153 can be a portion of the second conductor 152 that is either partially surrounded by the second insulator 148 or not surrounded by the second insulator 148. The second conductor exposed portion 153 can be disposed at a forward (as measured along the X axis) portion of the second cable 144, and/or second conductor 152, and further can be in electrical communication with, in contact with, and/or proximate the PCB second cable pad 176. As can be exemplarily seen in
It can also be seen exemplarily in
In some embodiments, the second insulator 148 bends or changes direction/orientation proximate the PCB second cable pad 176 less than the first insulator 138 bends or changes direction/orientation proximate the PCB first cable pad 168. In some embodiments, the second insulator 148 bends or changes direction/orientation less than the first insulator 138 bends or changes direction/orientation. In various embodiments, the second insulator 148 does not bend or change direction/orientation proximate the PCB second cable pad 176 while the first insulator 138 bends or changes direction/orientation proximate the PCB first cable pad 168. In various embodiments, the second insulator 148 bends or changes direction/orientation proximate the PCB second cable pad 176 less than the first insulator 138 bends or changes direction/orientation proximate the PCB first cable pad 168 by an angular amount of, about, at most, or at least: 0, 5, 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60, 65, 70, 75, 80, 85, 90, 95, 100, 105, 110, 115, 120, 125, 130, 135, 140, 145, 150, 155, 160, 165, 170, 175, or 180 degrees. In various embodiments, the second insulator 148 bends or changes direction/orientation less than the first insulator 138 bends or changes direction/orientation by an angular amount of, about, at most, or at least: 0, 5, 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60, 65, 70, 75, 80, 85, 90, 95, 100, 105, 110, 115, 120, 125, 130, 135, 140, 145, 150, 155, 160, 165, 170, 175, or 180 degrees.
In some embodiments, the cable assembly 130 can include an insulating layer 200, or an electrical insulation layer, and a shield layer 210, or an electrical shield layer. The insulating layer 200 can include any electrical insulating material known to those skilled in the art, such as polymers, polyester, biaxially-oriented polyethylene terephthalate, Mylar, rubbers, ceramics, organic materials, or carbon. The shield layer 210 can include any electrically-conductive material known to those skilled in the art, such as (but not limited to) metals, metal alloys, copper, aluminum, gold, and silver. The shield layer 210 can be folded around lateral (spaced apart along the Y axis) sides of the cable assembly 130, first cables 134, and/or second cables 144, and further the shield layer 210 can be grounded (or connected to ground).
The insulating layer 200 can be disposed above the second cables 144, below the shield layer 210, and/or below the first cables 134 as measured along the Z axis. The shield layer 210 can be disposed above the second cables 144, above the insulating layer 200, and/or below the first cables 134 as measured along the Z axis. In various embodiments, the second cables 144 can be adjacent, contacting, not in contact with, adhered to, and/or joined to the insulating layer 200. In various embodiments, the shield layer 210 can be adjacent, not in contact with, contacting, adhered to, and/or joined to the insulating layer 200. In various embodiments, the shield layer 210 can be adjacent, not in contact with, contacting, adhered to, and/or joined to the first cables 134.
In various embodiments, one or both of the insulating layer 200 and the shield layer 210 are disposed above, as measured along the Z axis, at least a portion of the second conductor exposed portion 153, the PCB second cable pad 176, the PCB 160, the first conductor exposed portion 141, and/or the PCB second cable pad 176. In various embodiments, at least a portion of one or both of the insulating layer 200 and the shield layer 210 are disposed forward of, as measured along the X axis, at least a portion of the second conductor exposed portion 153, the PCB second cable pad 176, the PCB 160, the first conductor exposed portion 141, and/or the PCB second cable pad 176. In various embodiments, at least a portion of one or both of the insulating layer 200 and the shield layer 210 are disposed rearward of, as measured along the X axis, at least a portion of the second conductor exposed portion 153, the PCB second cable pad 176, the PCB 160, the first conductor exposed portion 141, and/or the PCB second cable pad 176. Additionally, in various embodiments, one or more of the second conductor exposed portion 153, the PCB second cable pad 176, the PCB 160, the first conductor exposed portion 141, and the PCB second cable pad 176 are disposed within the overmold 230.
The disclosed embodiments provide numerous benefits over current technologies. The particular bending and connection arrangements disclosed of the first cable 134, first insulator 138, first conductor 140, first conductor exposed portion 141, second insulator 148, second conductor 152, second conductor exposed portion 153, and/or second cable 144 enable a low height H (as can be seen in
Additionally, the shield layer 210 and insulating layer 200, and the relative positions therebetween and with respect to other elements of the cable assembly 130, facilitate the particular embodiments of the first conductor exposed portion 141 and the second conductor exposed portion 153 by reducing cross-talk and introducing grounding and insulation elements therebetween. Additionally, the use of varying degrees of bending among the first cable 134, first insulator 138, first conductor 140, first conductor exposed portion 141, second insulator 148, second conductor 152, second conductor exposed portion 153, and/or second cable 144 allows greater freedom to select particular materials optimized for each degree of bending. Also, the disclosed embodiments provide for particular arrangements of the first cable 134, first insulator 138, first conductor 140, first conductor exposed portion 141, second insulator 148, second conductor 152, second conductor exposed portion 153, and/or second cable 144 being housed within the overmold 230, thus providing enhanced structural rigidity to the cable assembly 130 and also adding additional protection against dust, water, radiation, and physical damage.
The terms and expressions that have been employed are used as terms of description and not of limitation, and there is no intention in the use of such terms and expressions of excluding any equivalents of the features shown and described or portions thereof, but it is recognized that various modifications are possible within the scope of the embodiments of the present disclosure. Thus, it should be understood that although the present disclosure has been specifically disclosed by specific embodiments and optional features, modification and variation of the concepts herein disclosed may be resorted to by those of ordinary skill in the art, and that such modifications and variations are considered to be within the scope of embodiments of the present disclosure. The complete disclosures of the patents, patent documents, and publications cited herein are incorporated by reference in their entirety as if each were individually incorporated. To the extent that there is any conflict or discrepancy between this specification as written and the disclosure in any document that is incorporated by reference herein, this specification as written will control.
Filing Document | Filing Date | Country | Kind |
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PCT/IB2022/054691 | 5/19/2022 | WO |
Number | Date | Country | |
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63194500 | May 2021 | US |