Exemplary embodiments of the present invention relate to a drain, and more particularly, a low profile drain designed for improved installation.
A low profile drain is a drain that sits flush within the floor after installation. A low profile drain may be, for example, a linear drain having a channel-shaped body, through which a liquid such as, for example, water, flows through to be drained. A linear drain may be positioned, for example, along a wall or along the threshold of a shower enclosure. Linear drains have become an important element in the overall design of bathrooms and wet rooms, as well as in outdoor applications.
A linear drain is typically installed in a floor by creating a mortar bed (also referred to as a cement bed or a mud bed) that extends the length of a drain channel of the linear drain, and by backfilling the underside of the drain channel. The mortar bed is used to level the linear drain, and to secure the linear drain in the floor.
According to an exemplary embodiment of the present invention, a low profile drain includes a first extrusion channel extending lengthwise in a first direction, a second extrusion channel extending lengthwise in the first direction, and a connection channel extending lengthwise in the first direction. Each of the first extrusion channel and the second extrusion channel includes a lower surface, a first sidewall extending upward from the lower surface in a second direction crossing the first direction, and a second sidewall opposing the first sidewall and extending upward from the lower surface in the second direction. The connection channel includes a lower surface, a first sidewall extending upward from the lower surface of the connection channel in the second direction, and a second sidewall opposing the first sidewall of the connection channel and extending upward from the lower surface of the connection channel in the second direction. The connection channel is configured to interlock with an end of the first extrusion channel via a first interlocking mechanism, and interlock with an end of the second extrusion channel via a second interlocking mechanism.
In an exemplary embodiment, the first interlocking mechanism includes a first angular protrusion disposed on an outer surface of the first sidewall of the first extrusion channel, a second angular protrusion disposed on the outer surface of the first sidewall of the first extrusion channel, and a first angular recess disposed on an inner surface of the first sidewall of the connection channel. The first and second angular protrusions extend away from each other as the first and second angular protrusions protrude away from the outer surface of the first sidewall of the first extrusion channel, and a first space exists between the first and second angular protrusions. The first and second angular protrusions are configured to interlock with the first angular recess.
In an exemplary embodiment, the first interlocking mechanism further includes a third angular protrusion disposed on an outer surface of the second sidewall of the first extrusion channel, a fourth angular protrusion disposed on the outer surface of the second sidewall of the first extrusion channel, and a second angular recess disposed on an inner surface of the second sidewall of the connection channel. The third and fourth angular protrusions extend away from each other as the third and fourth angular protrusions protrude away from the outer surface of the second sidewall of the first extrusion channel, and a second space exists between the third and fourth angular protrusions. The third and fourth angular protrusions are configured to interlock with the second angular recess.
In an exemplary embodiment, the second interlocking mechanism includes a fifth angular protrusion disposed on an outer surface of the first sidewall of the second extrusion channel, a sixth angular protrusion disposed on the outer surface of the first sidewall of the second extrusion channel, and a third angular recess disposed on the inner surface of the first sidewall of the connection channel. The fifth and sixth angular protrusions extend away from each other as the fifth and sixth angular protrusions protrude away from the outer surface of the first sidewall of the second extrusion channel, and a third space exists between the fifth and sixth angular protrusions. The fifth and sixth angular protrusions are configured to interlock with the third angular recess.
In an exemplary embodiment, the second interlocking mechanism further includes a seventh angular protrusion disposed on an outer surface of the second sidewall of the second extrusion channel, an eighth angular protrusion disposed on the outer surface of the second sidewall of the second extrusion channel, and a fourth angular recess disposed on the inner surface of the second sidewall of the connection channel. The seventh and eighth angular protrusions extend away from each other as the seventh and eighth angular protrusions protrude away from the outer surface of the second sidewall of the second extrusion channel, and a fourth space exists between the seventh and eighth angular protrusions. The seventh and eighth angular protrusions are configured to interlock with the fourth angular recess.
In an exemplary embodiment, a width of the first space between the first and second angular protrusions increases as the first and second angular protrusions protrude away from the outer surface of the first sidewall of the first extrusion channel.
In an exemplary embodiment, the first angular recess is shaped and dimensioned to receive the first and second angular protrusions.
In an exemplary embodiment, a first angle formed between a side surface of the first angular protrusion and the outer surface of the first sidewall of the first extrusion channel is less than about 90 degrees.
In an exemplary embodiment, a second angle formed between a side surface of the second angular protrusion and the outer surface of the first sidewall of the first extrusion channel is less than about 90 degrees.
In an exemplary embodiment, a first angle formed between a side surface of the first angular protrusion and the outer surface of the first sidewall of the first extrusion channel is about 45 degrees.
In an exemplary embodiment, a second angle formed between a side surface of the second angular protrusion and the outer surface of the first sidewall of the first extrusion channel is about 45 degrees.
In an exemplary embodiment, the first space has a triangular shape.
In an exemplary embodiment, the connection channel further includes a hole disposed in the lower surface of the connection channel.
In an exemplary embodiment, the low profile drain further includes a lip extending upward from the lower surface of the connection channel, in which the lip is disposed between the hole and an end of the connection channel.
In an exemplary embodiment, the low profile drain further includes a lip extending upward from the lower surface of the connection channel, in which the lip is disposed between the hole and an angular recess formed in an inner surface of the first sidewall of the connection channel.
According to an exemplary embodiment of the present invention, a low profile drain includes a first extrusion channel extending lengthwise in a first direction, a second extrusion channel extending lengthwise in the first direction, and a connection channel extending lengthwise in the first direction. The connection channel is configured to interlock with an end of the first extrusion channel via a first interlocking mechanism, and interlock with an end of the second extrusion channel via a second interlocking mechanism. The first interlocking mechanism includes at least one first angular protrusion disposed on the first extrusion channel, and a first angular recess disposed on the connection channel. The at least one first angular protrusion is configured to interlock with the first angular recess.
In an exemplary embodiment, the second interlocking mechanism includes at least one second angular protrusion disposed on the second extrusion channel, and a second angular recess disposed on the connection channel. The at least one second angular protrusion is configured to interlock with the second angular recess.
In an exemplary embodiment, at least one first angular protrusion is disposed on an outer surface of the first extrusion channel, and the first angular recess is disposed on an inner surface of the connection channel. The at least one second angular protrusion is disposed on an outer surface of the second extrusion channel, and the second angular recess is disposed on the inner surface of the connection channel.
According to an exemplary embodiment of the present invention, a low profile drain includes an extrusion channel extending lengthwise in a first direction, and a connection channel extending lengthwise in the first direction. The connection channel is configured to interlock with an end of the extrusion channel via an interlocking mechanism. The interlocking mechanism includes at least one angular protrusion disposed on the extrusion channel, and an angular recess disposed on the connection channel. The at least one angular protrusion is configured to interlock with the angular recess.
In an exemplary embodiment, the at least one angular protrusion is disposed on an outer surface of the extrusion channel, and the angular recess is disposed on an inner surface of the connection channel.
The above and other features of the present invention will become more apparent by describing in detail exemplary embodiments thereof with reference to the accompanying drawings, in which:
Exemplary embodiments of the present invention provide a low profile drain having a size that may be easily modified during installation, and which is configured to allow for improved installation, in which components of the low profile drain are securely and stably fixed to one another and securely and stably fixed within a floor. For example, according to exemplary embodiments, multiple extrusion channels may be connected to one another via a connection channel(s), thereby allowing for the size of the low profile drain to be easily modified during installation by connecting more or less extrusion channels to one another to achieve the desired size. The low profile drain may be, for example, a linear drain. However, the low profile drain is not limited thereto.
It will be understood that the terms “first,” “second,” “third,” etc. are used herein to distinguish one element from another, and the elements are not limited by these terms. Thus, a “first” element in an exemplary embodiment may be described as a “second” element in another exemplary embodiment.
It should be understood that descriptions of features or aspects within each exemplary embodiment should typically be considered as available for other similar features or aspects in other exemplary embodiments, unless the context clearly indicates otherwise.
As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise.
The term “about” as used herein is inclusive of the stated value and means within an acceptable range of deviation for the particular value as determined by one of ordinary skill in the art, considering the measurement in question and the error associated with measurement of the particular quantity (e.g., the limitations of the measurement system). For example, “about” may mean within one or more standard deviations as understood by one of the ordinary skill in the art. Further, it is to be understood that while parameters may be described herein as having “about” a certain value, according to exemplary embodiments, the parameter may be exactly the certain value or approximately the certain value within a measurement error as would be understood by a person having ordinary skill in the art.
Referring to
The connection channel 102 connects two extrusion channels 101 to each other. The connection channel 102 and the extrusion channels 101 may extend lengthwise in a first direction D1, and may be connected to one another in the first direction D1. The end caps 103 are connected to ends of the endmost extrusion channels 101 of the low profile drain 100 that are not connected to a connection channel 102. The size of the extrusion channels 101 may be modified by an installer during installation by cutting the extrusion channels 101 to the desired length. Thus, an installer may model the low profile drain 100 to the installation site. For example, an installer may cut the extrusion channels 101 in a variety of manners, allowing for the low profile drain 100 to be placed at any location in a room (e.g., in the center of a room, adjacent to a wall of a room, etc.). Thus, an installer may buy a drain kit in any variety of lengths (e.g., 2 foot, 4 foot, 8 foot, etc.), and may cut the extrusion channels 101 belonging to the drain kit down if a smaller size is desired.
Various materials may be used to form the components of the low profile drain 100 including, for example, polyvinyl chloride (PVC), acrylonitrile butadiene styrene (ABS) plastic, stainless steel, and/or a combination of these materials. However, the materials are not limited thereto.
Still referring to
When the low profile drain 100 is installed in a floor, mortar M (see
Referring to
In addition, in an exemplary embodiment, the first interlocking mechanism 119 may further include an additional angular protrusion 122 disposed on the outer surface 114OS of the first sidewall 114 of the first extrusion channel 101, and an additional angular recess 123 disposed on the inner surface 117IS of the first sidewall 117 of the connection channel 102. The additional angular recess 123 may be shaped and dimensioned to receive the additional angular recess 123 therein. The additional angular recess 123 is circled by dotted lines in
As shown in
Once the extrusion channels 101, the connection channel 102 and the end caps 103 have been interlocked with one another and placed into a floor, mortar M (see
For example, due to the increased rigidity provided by the mortar M engaging the angular protrusions 108, 109 and/or 122 and their corresponding angular recesses 121 and/or 123, the extrusion channels 101 and the connection channel 102 are not easily pried up out of the floor, both during installation and after installation. For example, during installation, even when the mortar M is still soft (e.g., before the mortar M dries/sets), the mortar M provides stability to the extrusion channels 101 and the connection channel 102, thus improving installation by preventing the extrusion channels 101 and the connection channel 102 from being inadvertently moved out of place during installation. After installation, once the mortar M has set/dried, the low profile drain 100 is locked into place, and flexing of the low profile drain 100, for example, at locations at which the extrusion channels 101 and the connection channel 102 are coupled to one another, may be prevented.
Still referring to
The connection channel 102 may include a hole 111 disposed in the lower surface 116 thereof, and a lip 110 extending upward from the lower surface 116 (see
The first interlocking mechanism 119 may include the same configuration of angular protrusions 108, 109 and 122 on the outer surface 115OS of the second sidewall 115 of the first extrusion channel 101, as well as the same configuration of angular recesses 121 and 123 on the inner surface of the second sidewall 118 of the connection channel 102, which opposes the inner surface 117IS of the first sidewall 117, as described above. Exemplary embodiments may include some, but not all, of the angular protrusions 108, 109 and/or 122 and their corresponding angular recesses 121 and/or 123 on each respective sidewall.
The second interlocking mechanism 120 may include the same configuration of the first interlocking mechanism 119 described above, except that the angular protrusions 108, 109 and/or 122 are formed on the second extrusion channel 101, and the angular recesses 121 and/or 123 are formed on the other end of the connection channel 102.
The end caps 103 and the corresponding ends of the outermost extrusion channels 101 to which the end caps 103 are attached may form an interlocking mechanism having the same configuration as the first and second interlocking mechanism 119 and 120 described above.
Exemplary embodiments may further include additional extrusion channels 101 and connection channels 102 having the same configuration described above.
While the present invention has been particularly shown and described with reference to the exemplary embodiments thereof, it will be understood by those of ordinary skill in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the present invention.
This application claims priority to and the benefit of U.S. Provisional Application Ser. No. 62/916,568 filed on Oct. 17, 2019, the disclosure of which is herein incorporated by reference in its entirety.
Number | Name | Date | Kind |
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20160130794 | Erlebach | May 2016 | A1 |
20180038091 | Ismert | Feb 2018 | A1 |
20210040721 | Larson | Feb 2021 | A1 |
Number | Date | Country | |
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20210115655 A1 | Apr 2021 | US |
Number | Date | Country | |
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62916568 | Oct 2019 | US |