This invention is related to a Gap Mitigation Device (GMD) for transit vehicle applications. The purpose of a GMD is to fill the gap existing between a transit vehicle door threshold and the platform. GMDs are short extensions of the threshold which are stowed within the transit vehicle allowed gauge when the vehicle is in motion and deploy prior to passenger side door opening when the vehicle is stopped at the platform. GMDs bear some similarities with bridgeplates. However, bridgeplates are meant to provide an inclined ramp to overcome both a horizontal and a vertical gap between a transit vehicle floor and a station platform to allow access and egress of wheelchairs. GMDs are only meant to fill a horizontal gap between a transit vehicle threshold and a station platform. According to current ADA regulations, they allow for wheelchair access if the remaining horizontal gap after deployment of the GMD is less than 3 inches, and the vertical gap is managed by another means such as a transit vehicle air suspension. Otherwise, a GMD only prevents passengers or objects from falling in the gap between the platform and the transit vehicle doorway.
U.S. Pat. Nos. 5,775,232 and 6,167,816 describe a bridgeplate with a drive based on a lead screw and nut arrangement. While this bridgeplate shows a compact, cartridge-type layout and could be adapted to provide a GMD functionality, the manual stowage requires a relatively high force to backdrive the screw and nut arrangement along with the motor drive. It also employs the use of low friction screw and nut components. Moreover, the lever for manual stowage cannot be remotely actuated.
U.S. Pat. No. 7,178,467 describes a non-powered, passive GMD with a fixed outboard deployment length. It does not entirely fill the gap in case of gaps of different dimensions from platform to platform or from door to door in the case of curved platforms.
U.S. Pat. Nos. 7,784,406 and 7,913,628 describe a method to fill the gap which can accommodate variations in gap dimensions from platform to platform or from door to door in the case of curved platforms. However it does not provide any significant details regarding the drive and cutout mechanism arrangement.
It is an objective of the present invention to provide a mechanism featuring a simple mechanical interface for remote cutout operation, low manual effort for stowage of the gap mitigation plate and low height profile arrangement.
A powered gap mitigation device for transit vehicles allows a gap mitigation plate to move outboard from its stowed position, be locked in the deployed position, move inboard from a deployed position to a stowed position, be locked in the stowed position, and be manually stowed and cut-out in case of malfunction.
One embodiment of the invention is directed to low profile powered gap mitigation device for transit vehicles which allows a gap mitigation plate through a clutch linkage driven by a motor to move back and forth between a stowed position and a deployed position and to be locked in either position. The device has a cutout mechanism operated entirely manually. In a normal position the mechanism engages the clutch with the motor to move the plate. In a neutral position the mechanism disengages the clutch from the motor. In a cutout position the mechanism disengages the clutch from the motor and locks the plate in the stowed position.
A second embodiment is directed to a method for a low profile powered gap mitigation device for transit vehicles which allows a gap mitigation plate through a clutch linkage driven by a motor to move back and forth between a stowed position and a deployed position and to be locked in either position. The method introduces three positions of the plate using a single cutout mechanism comprising the steps of manually moving a lever to a normal position to engage the clutch with the motor to move the plate, manually moving the same lever to a neutral position to disengage the clutch from the motor, and manually moving the same lever to a cutout position to disengage the clutch from the motor and at the same time activate a first locking mechanism to lock the plate in the stowed position.
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The gap mitigation device has a cutout mechanism remotely-actuated by means of a push-pull cable 1 linked to a cutout lever arm 2 with three operative positions determined by the deployed distance of the push-pull cable 1: a first position NORMAL where the cutout function is disengaged; a second position NEUTRAL where the motor assembly 4 is disengaged from the drive mechanism 9 transferring movement to the gap mitigation plate 14; and a third position CUTOUT where the gap mitigation plate 14 is locked in the stowed position. The purpose of the cutout mechanism is to lock the GMD in the stowed position in case of malfunction. The NEUTRAL position allows manual stowage of the gap mitigation plate 14 to allow its locking in the stowed position.
The push-pull cable 1 is a flexible mechanical cable connecting a three-position remotely located handle (not shown) to the cutout lever arm 2. This cable can move the cutout lever arm 2 in both directions.
The motor assembly 4 is comprised of a motor and a gear box having a high gear ratio, typically 50:1. The motor can be either a DC or a DC brushless motor.
As an overview, the gap mitigation device includes a gap mitigation plate 14 which travels back and forth in the direction of arrow X in
The block 5 is a fixed member fastened on the planar mounting plate 8 including the rotation axis 21, which is substantially perpendicular to the plane of the mounting plate 8.
The cutout lever arm 2 has its driving side mechanically coupled to the drive mechanism clutch 3 located between the motor assembly 4 and the rest of the drive mechanism so that an initial position of the cutout lever arm 2 driving side, corresponding to the push-pull cable 1 first position NORMAL will engage the clutch 3 and allow the motor assembly 4 to move the gap mitigation plate 14 via the drive mechanism.
Briefly directing attention to
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The cutout lever arm bias spring 10 is compressed by the driving end of the cutout lever arm 2 when the device is in the NEUTRAL position or the CUTOUT position. The cutout lever arm bias spring 10 pushes on the driving end of the cutout lever arm 2 to bring the device back to the normal position when the push-pull cable 1 is brought back to this position.
Still directing attention to
A cutout sensing switch 12a (
To provide additional details, the first angle member 16a is a bracket made of two surfaces substantially at right angles from one another and with a first surface fastened to the gap mitigation plate 14. The second surface of the first angle member 16a engages in the first groove 17c of the first lock catch 17a (
The first lock catch 17a is mounted on and fastened to the cutout lock shaft 18a. The first lock catch 17a has a groove 17c which receives the first angle member 16a second surface.
The cutout lock shaft 18a is a rotating shaft with its rotation axis in a plane parallel to the mounting plate 8 and at a right angle with the motion of the gap mitigation plate 14 on to which are mounted and fastened the first locking catch 17a and the first shaft blocker 20a.
The second shaft blocker 20b is a disk mounted on and fastened to the solenoid lock shaft 18b. This disk has a notch allowing the tip of the solenoid lock lever to engage in the notch to restrict movement of the gap mitigation plate 14 through the second lock catch 17b and the second angle member 16b.
The cutout lock catch bias spring 25a is compressed by the rotation of the first lock catch 17a when the gap mitigation plate 14 is stowed. When the gap mitigation plate 14 is deployed, this spring pushes on the first lock catch 17a causing it to rotate about the cutout lock shaft 18a. The cutout lock catch bias spring 25a then maintains the first lock catch 17a in a position where the first angle member 16a can engage the first groove 17c of the first lock catch 17a when the gap mitigation plate 14 is moved to its stowed position.
The cutout lock lever bias spring 24a is a spring acting on the cutout lock lever 22. The cut out lock lever bias spring 24a is compressed by action of the cutout lever arm 2, when engaging the cutout lock lever 22. When these are not engaged, the spring pushes on the second wing 22c of the cutout lock lever 22, causing its rotation and causing the tip of the first wing 22b of the cutout lock lever 22 to disengage out of the notch of the first shaft blocker 20a, thus returning or maintaining the device in the non-cutout position.
Overall, the first shaft blocker 20a is secured directly to the cutout lock shaft 18a. The first lock catch 17a is also secured directly to the cutout lock shaft 18a. Therefore, when the cutout lock lever 22 engages the first notch 20c of the first shaft blocker 20a, the cutout lock shaft 18a cannot rotate. As a result, the first lock catch 17a, which has captured the first angle member 16a, cannot rotate and the first angle member 16a is locked in place preventing the gap mitigation plate 14, to which it is secured, from moving.
What has been described is the first locking mechanism B. The second locking mechanism C may also lock the gap mitigation plate 14. For the second locking mechanism C, a solenoid release lock is used and the locking is implemented by a second angle member 16b fastened to the gap mitigation plate 14. The second angle member 16b has a component in the vertical plane at right angle to the gap mitigation plate 14 inboard-outboard movement and for engaging in a second lock catch 17b when the gap mitigation plate 14 reaches the stowed position.
The second locking mechanism C operates in a similar manner to that of the first locking mechanism B.
The second lock catch 17b is a member mounted on and fastened to the solenoid lock shaft 18b. The second lock catch 17b has a groove 17d which receives the second angle member 16b second surface.
The second angle member 16b engaging the groove 17d of the second lock catch 17b causes a rotation of the lock catch 17b along with the solenoid lock shaft 18b and the second shaft blocker 20b until the notch 20d of the second lock shaft blocker 20b, which is a disk, lines-up with the solenoid lever 23. At this point, the compressed solenoid lever bias spring 24b causes the solenoid lever 23 to rotate about axis 23b of the solenoid lever 23 and engage its tip into the second shaft blocker notch 20d. The solenoid lever 23 is biased in the locked position and is released by the activation of the solenoid 19 retracting its arm 19a when energized.
Just as with the first angle member 16a, the second angle member 16b is a bracket made of two surfaces substantially at right angles (
To provide additional detail, the solenoid lock shaft 18b is a rotating shaft with its rotation axis in a plane parallel to the mounting plate 8 and at a right angle with a motion of the gap mitigation plate 14 onto which are mounted and fastened the second lock catch 17b and the second shaft blocker 20b. This prevents any rotation of the solenoid lock shaft 18b and thus the second lock catch 17b which in turn locks the gap mitigation plate 14 in the stowed position.
To release the solenoid lever 23, the solenoid release lock has a solenoid 19 linked to the lock catch shaft 18b via a solenoid arm 19a itself linked to a solenoid lever 23 and second shaft blocker 20b and which when electrically actuated retracts the solenoid arm 19a which releases the second shaft blocker 20b and allows rotation of the lock catch so that the second angle member 16b is free to move outboard when the gap mitigation plate 14 is deployed.
The solenoid 19 is an electric device actuating the solenoid release lock. The preferred embodiment of this utilizes a linear solenoid, however, it is also possible to utilize a rotary solenoid.
A solenoid lock sensing switch 12b senses the position of the solenoid lock.
In general, the motor assembly 4 is fitted with a gearbox having a high gear ratio and an electric motor which has its winding electrically shorted once the gap mitigation plate is deployed. This arrangement actually creates a very high mechanical resistance to manually driven movements of the gap mitigation plate 14 either inboard or outboard, acting as a lock when in the deployed position.
Just as with the cutout lock shaft 18a, the solenoid lever 23 is a two-wing L-shaped member with a rotation axis 23b at the junction at the two wings. The lever rotates by the action of the solenoid 19. The tip of the first wing 22b is set to engage in the notch of the second shaft blocker 20b when lined up. The second wing 22d is used to compress the solenoid lever bias spring 24b when set in the unlocked position by action of the solenoid 19 when energized. When the solenoid 19 is not energized, the solenoid lock lever is pushed towards the locked position by action of the solenoid lever by a solenoid lever bias spring 24b. However, the tip of the solenoid lever 23 can only engage the notch 20d of the second shaft blocker 20b when this tip is lined-up with the notch 20d i.e. when the gap mitigation plate 14 is fully stowed. If these two components are not lined-up, the tip of the solenoid lever 23 will rest against the circular flat surface 20f of the second shaft blocker 20b by action of the solenoid lever bias spring 24b.
The solenoid lever bias spring 24b is a spring acting on the second wing of the solenoid lever 23. This spring is compressed by action of the solenoid 19, when energized. When the solenoid 19 is not energized, the spring pushes on the second wing of the solenoid lever, causing its rotation and causing the tip of the first wing of the solenoid lever 23 to engage in the notch of the second shaft blocker 20b when lined up.
The solenoid lock catch bias spring 25b is compressed by the rotation of the second lock catch 17b when the gap mitigation plate 14 is stowed. When the solenoid lock 25b is released and the gap mitigation plate 14 is deployed, this spring pushes on the second lock catch 17b causing it to rotate about the solenoid lock shaft 18b axis. It then maintains the second lock catch 17b in a position so that the second angle member 16b can engage the groove of the second lock catch 17b when the gap mitigation plate 14 is moved to its stowed position.
The drive mechanism 9 (
The components of the gap mitigation device are all substantially laid-out and assembled on a single planar mounting plate 8.
The GMD described herein has a clutch 3 to disengage the motor drive which allows for a very low manual stowage force. The magnitude of this force depends on the specific drive mechanism employed. In the case of the preferred embodiment, the force is typically around 25 lbs for a 50 inch-wide by 8 inch stroke of the gap mitigation plate. The same lever actuating the clutch also actuates the cutout lock resulting in a simplified cutout process. The compact layout has provided a 50 mm overall thickness in a preferred embodiment. Furthermore, the GMD described herein provides for easier installation on a car due to mechanical packaging based on a “cartridge” concept and simpler cutout operation.
This design provides a modular, compact, low profile powered gap mitigation device having a low-profile drive mechanism along with means of locking the device in both the stowed and the deployed position, a means of remotely cutting out the device in case of malfunction, and a low manual stowage force to retract the device in case of malfunction or loss of power.
This design also provides a unique physical arrangement of mechanical and electromechanical components which are essentially planar to achieve a low profile and compactness. This arrangement also includes all components to provide the required locking and cutout-related functions.
While certain embodiments of the invention are shown in the accompanying figures and described herein above in detail, other embodiments will be apparent to and readily made by those skilled in the art without departing from the scope and spirit of the invention. For example, it is to be understood that this disclosure contemplates that to the extent possible, one or more features of any embodiment can be combined with one or more features of the other embodiment. Accordingly, the foregoing description is intended to be illustrative rather than restrictive.
This application claims the benefit of U.S. Provisional Application No. 62/724,254 filed on Aug. 29, 2018. The disclosure of this document is hereby incorporated in its entirety by reference.
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