The invention relates to staplers, and more specifically to low staple indicators for staplers.
It is known to incorporate low staple indicators on both manual and electric staplers. These indicators come in various forms and are intended to provide visual notification to a user when the number of staples remaining in the stapler is getting low. Most typically, these indicators are part of the staple pusher assembly, either as part of the pusher itself or as part of the spring that biases the pusher toward the front of the magazine.
The invention provides an improved low staple indicator for a stapler. In one embodiment, the indicator is not part of (i.e., is distinct from) the staple pusher assembly, but rather is a separate unit designed to accurately and reliably provide the user with notification visible from the top of the stapler. The indicator is cost effective, from both a part cost perspective and an assembly cost perspective.
More specifically, the invention provides a low staple indicator that can be used on virtually any stapler that utilizes strips of staples, stacked sheets of staples, or rolls of staples. A stapler embodying the invention includes a base, a staple storage chamber coupled to the base and housing a plurality of staples, and a low staple indicator assembly adjacent the staple storage chamber. In one embodiment, the low staple indicator includes an engaging portion configured to engage at least one of the plurality of staples housed in the staple storage chamber to position the low staple indicator assembly in a first position when there are a sufficient number of staples remaining in the staple storage chamber. The engaging portion of the low staple indicator assembly is further configured to disengage the staples housed in the staple storage chamber to position the low staple indicator assembly in a second position when the number of staples remaining in the staple storage chamber is getting low.
In one embodiment, the low staple indicator is used with a manual stapler having a base, a magazine movably coupled to the base, and a cover assembly movably coupled to the magazine. A staple pusher assembly is positioned within the magazine to bias a strip of staples within the magazine toward a staple driving end of the magazine. The low staple indicator includes a movable member distinct from the pusher assembly and that includes a mounting portion configured to mount the movable member above the strip of staples. A pawl arm is coupled to the mounting portion and includes a pawl configured to engage the strip of staples within the magazine when there are a sufficient number of staples remaining in the magazine. When the number of staples remaining in the magazine gets low, the pawl disengages the staples and drops below the level normally defined by the staples. This movement of the pawl moves the low staple indicator to a low staple notification position that will alert the user to the low staple condition of the stapler.
The indicator further includes a notification portion having a first indicator portion configured to indicate to the user that a sufficient number of staples remains in the stapler, and a second indicator portion configured to indicate to the user that the number of staples remaining in the stapler is getting low. The indicator portions are selectively visible through an opening in the top of the stapler's cover assembly. The indicator portions are coupled with the movable member so that when the pawl is supported by the staples, the first indicator portion is visible through the opening in the top of the cover assembly. When the pawl disengages from the staples, the movable member moves such that the second indicator portion becomes visible through the opening in the top of the cover assembly.
Other features and advantages of the invention will become apparent to those skilled in the art upon review of the following detailed description and drawings.
Before one embodiment of the invention is explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangements of the components set forth in the following description or illustrated in the drawings. The invention is capable of other embodiments and of being practiced or being carried out in various ways. Also, it is understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. The use of “including”, “having”, and “comprising” and variations thereof herein is meant to encompass the items listed thereafter and equivalents thereof as well as additional items.
Referring now to the illustrated embodiment, the stapler 10 includes a base 18 having an upper surface 22 configured to receive and support a stack of sheets 24 (see
A staple storage chamber in the form of a staple magazine 30 is pivotally connected to the rear end of the base 18, as is understood in the art. The magazine 30 is configured to receive one or more strips of staples S, and includes a nose piece 32 coupled to the front end of the magazine 30 in a known manner. As shown in
As shown in
A cover assembly 58 is also pivotally connected to the base 18, and is capable of pivoting both with the magazine 30 and with respect to the magazine 30 during stapling operations. The cover assembly 58 also pivots away from the magazine 30 to facilitate re-filling the magazine 30 with strips of staples S.
The cover assembly 58 includes an outer cover 62 that can be depressed by the user to actuate the stapler 10. As shown in
Referring now to
As best seen in
The low staple indicator assembly 14 is positioned above the strip of staples S in the magazine 30 and is coupled to the cover assembly 58. More specifically, the low staple indicator assembly 14 is positioned at least partially between the outer cover 62 and the case 82. The structure of the low staple indicator assembly 14 will be described first, and the operation and interaction of the low staple indicator assembly 14 with the remainder of the stapler 10 will be subsequently discussed in detail.
In the illustrated embodiment, the low staple indicator assembly 14 includes a movable member 106 having a mounting portion 110 movably mounted between the sidewalls 90 of the case 82. Specifically, the mounting portion 110 receives two mounting pins 114 that are supported in apertures formed in the sidewalls 90 of the case 82. Therefore, the movable member 106 is pivotal or rotatable relative to the sidewalls 90 of the case 82. The sidewalls of the magazine 30 include notched portions 108 (see FIG. 5—only one notched portion is shown) that provide clearance for the mounting pins 114.
The movable member 106 further includes a pawl arm 118 extending from the mounting portion 110 toward the front end of the magazine 30. The pawl arm 118 terminates in a downwardly extending pawl 122 that includes a lower engagement surface 126 (see
The movable member 106 additionally includes a body portion 134 coupled to the mounting portion 110. The body portion 134 is illustrated as being generally oval-shaped, but could also have different geometries. In the illustrated embodiment, the body portion 134 includes upper and lower straight segments 138 and 142, respectively, and front and rear curved segments 146 and 150, respectively. A plurality of ribs 154 (see
The body portion 134 also includes spring mounts 158 (see
A notification portion 166 of the movable member 106 is coupled to the upper straight segment 138 of the body portion 134. The notification portion 166 includes first and second indicator portions 170 and 174, respectively. The first indicator portion 170 is on the front end of the notification portion 166 and includes indicia, coloring, or any other suitable notification means to inform a user that the stapler 10 contains a sufficient amount of staples. In the illustrated embodiment, the first indicator portion 170 is colored green to signify that the stapler 10 contains a sufficient amount of staples for continued stapling. The green coloring is achieved by using green colored plastic for the notification portion 166, but could also be achieved by printing or otherwise applying a green coloring to the first indicator portion 170.
The second indicator portion 174 is on the rear end of the notification portion 166 and includes indicia, coloring, or any other suitable notification means to inform a user that the number of staples S in the stapler 10 is getting low. In the illustrated embodiment, the second indicator portion 174 is colored red to signify that the number of staples in the stapler 10 is getting low and that the magazine 30 will need to be re-filled either soon or immediately for continued stapling. The red coloring is achieved through the application of a red pressure-sensitive label on the second indicator portion 174, but could also be achieved by printing or otherwise applying a red coloring to the second indicator portion 174.
The first and second indicator portions 170 and 174 are spaced along a generally arcuate and stepped surface of the notification portion 166. In the illustrated embodiment, the step in the notification portion 166 defines the border between the first and second indicator portions 170, 174 and facilitates application of the red pressure-sensitive label by providing an alignment guide or edge for applying the label. Depending on the orientation of the movable member 106, either the first indicator portion 170 or the second indicator portion 174 will be positioned closer to the underside of the outer cover 62, and more specifically, closer to the cutout 66 formed in the outer cover 62.
In the illustrated embodiment, the movable member 106 is a polymer part that can be molded or formed through other suitable processes. While the notification portion 166, the body portion 134, and the mounting portion 110 are illustrated as being integrally formed as the movable member 106, one or more of these portions can alternatively be separate components connected together. The mounting pins 114 can be integrally formed with the remainder of the mounting portion 110, or as illustrated, can be separately inserted or insert-molded metal pins. A single mounting shaft could also be used. The optional compression spring 162 is also illustrated as being a separate component. Of course, any suitable plastic or metallic materials can be used to form the movable member 106.
When the movable member 106 is mounted between the sidewalls 90 of the case 82 as described above, a torsion spring 178 (see
As best seen in
The operation of the low staple indicator assembly 14 will now be described.
With reference to
As continued stapling occurs, the pusher 34 continuously urges the strip of staples S forward in the magazine 30, and the lower engagement surface 126 of the pawl 122 remains supported by the forward-moving staples S. When the rearward-most staple S in the magazine 30 passes by the lower engagement surface 126 of the pawl 122, the lower engagement surface 126 is supported for a few more stapling cycles by the top surface 42 of the pusher 34 adjacent the leading end 46.
As stapling continues, the pusher 34 will eventually move forward within the magazine 30 to a point where the lower engagement surface 126 of the pawl 122 will encounter the elongated slot 54 in the top surface 42 of the pusher 34. When this occurs, the pawl 122 is no longer supported by the staples S or the top surface 42 of the pusher 34 and will fall into the slot 54 in the pusher 34 and into the slot 56 in the underlying rail 55 due to the biasing force of the torsion spring 178, thereby allowing the movable member 106 to pivot forward to a second position. Of course, it should be understood that the slot 54 in the pusher 34 could extend all the way to the leading end 46 of the pusher 34 such that the pawl 122 will fall into the slot 54 immediately upon disengagement with the last staple S in the strip.
When the movable member 106 is pivoted to this second position, the second indicator portion 174 is positioned directly underneath the cutout 66 in the outer cover 62 such that a user sees the red coloring on the second indicator portion 174 through the cutout 66 and the lens 74. In observing the red coloring of the second indicator portion 174, the user is alerted to the fact that the number of staples S in the magazine 30 is getting low, or that the magazine 30 is empty. This enables the user to take action to refill the magazine 30 for continued stapling.
To refill the magazine 30, the user opens the cover assembly 58. The low staple indicator assembly 14, which is coupled to the case 82, will be pivoted with the case 82 away from the magazine 30 so that the user can insert one or more strips of staples S into the magazine. Typically, opening the cover assembly 58 automatically moves the pusher 34 to the rear end of the magazine 30 to facilitate insertion of staples S. In the illustrated embodiment, a pull-back strap 182 (see
The low staple indicator assembly 14 could also be modified to include more than two indicator portions 170, 174 to provide even further graduated notification to the user. For example, a third indicator portion could be added between the illustrated first and second indicator portions 170 and 174, and could be colored yellow to indicate a remaining supply of staples somewhere between generally full and generally low. Instead of either being supported by the staples S or falling through the slots 54, 56, the engaging surface 126 of the pawl 122 could encounter an intermediate surface that would position this third indicator portion beneath the lens 74 and the cutout 66.
In another example, the engaging surface 126 of the pawl 122 could move along a sloped or ramped surface to impart a more gradual rotation or pivoting of the movable member 106. As mentioned above, other methods for providing notifying indicia on the notification portion 166 could be used, such as graduated markings, markings like those known for use on fuel gauges (e.g., F-¾-½-¼-E), or any other suitable markings.
Those skilled in the art will understand that the low staple indicator assembly 14 can also be used in its illustrated form, or in a modified form, in staplers having different staple storage chambers (e.g., cartridge-type staplers). For example, the pawl 122 could engage a top sheet of a stacked sheet of staples within a staple cartridge. As the staple sheets are used, and the stack diminishes in height, the pawl would move downwardly with the diminishing stack, causing the movable member 106 and the notification portion 166 to move toward a low staple notification position.
In another example, the low staple indicator assembly 14 could be positioned adjacent a cartridge containing a rolled sheet of staples. The pawl 122 could engage the sheet of staples exiting the cartridge such that when the last staple in the sheet passes the pawl, the pawl would disengage the sheet of staples and move downwardly, thereby moving the low staple indicator assembly to a low staple notification position.
Various features of the invention are set forth in the following claims.
This application claims priority to U.S. Provisional Patent Application No. 60/590,657 filed on Jul. 23, 2004, the entire contents of which are hereby incorporated by reference.
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Number | Date | Country | |
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20060016847 A1 | Jan 2006 | US |
Number | Date | Country | |
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60590657 | Jul 2004 | US |