The present invention relates to an attachment system for rotor blades, and more particularly to a low stress attachment configuration for rotor blades mounted in a circumferential groove in the rotor disk.
A conventional gas turbine includes a rotor with various rotor blades mounted to rotor disks in the fan, compressor, and turbine sections thereof. Each blade includes an airfoil over which the pressurized air flows, and a platform at the root of the airfoil that defines the radially inner boundary for the airflow. The blades are typically removable, and therefore include a suitable dovetail configured to engage a complementary dovetail slot in the perimeter of the rotor disk. The dovetails may either be axial-entry dovetails or circumferential-entry dovetails that engage corresponding axial or circumferential slots formed in the disk perimeter. A typical dovetail includes a neck of minimum cross sectional area extending radially inwardly from the bottom of the blade platform. The neck diverges outwardly into a pair of opposite dovetail lobes.
Components of a conventional gas turbine are illustrated, for example, in
For circumferential dovetails, a single dovetail slot is formed between forward and aft continuous circumferential posts or “hoops” and extends circumferentially around the entire perimeter of the disk. An example of this type of configuration is shown in U.S. Pat. No. 6,033,185. The circumferential slot may be locally enlarged at one location for allowing the individual circumferential dovetails to be initially inserted therein and then repositioned circumferentially along the dovetail slot until the entire slot is filled with a full row of the blades. In an alternate conventional configuration, the circumferential slot is provided with circumferentially spaced load-lock slots, as depicted in
In the circumferential dovetail slot, the forward and aft hoops include complementary lobes that cooperate with the dovetail lobes to radially retain the individual blades against centrifugal force during turbine operation. Each dovetail lobe includes a radially outwardly facing outer pressure surface or face that engages a corresponding radially inwardly facing pressure surface or face of the respective disk post. The centrifugal load generated by the blade during rotation is carried radially outward from the dovetail lobes and transferred to the respective disk posts at the engaging outer (dovetail lobe) and inner (disk post) pressure faces.
For the blade dovetails, maximum centrifugal stress is experienced at the necks, which stress must be limited by design to ensure blade life. A typical compressor blade is designed for an infinite life, which requires suitably large dovetails and necks for maintaining centrifugal stress suitably below the strength limits of the blade material. For the rotor disks, maximum stress imparted by the centrifugal load of the blades and axial loads is experienced primarily at the dovetail hoops. As generally recognized in the art, the hoop stress for the load-lock slot configuration is more limiting than for a continuous slot configuration since the locking and loading slots form discontinuities that are prone to mechanical and thermal stresses, and fatigue.
Examples of various proposals to reduce stress in dovetail configurations may be found, for example, in U.S. Pat. No. 6,033,185 cited above; U.S. Pat. Nos. 5,310,318; 5,100,292; 5,271,718; 5,584,658; 4,451,203; and U.S. Pat. App. Pub. 2007/0014667.
The art is continuously seeking improved dovetail designs that reduce stress and extend the useful life of rotor components, particularly as the size and demands placed on gas turbines, and resulting stresses, grow.
The present invention provides a unique dovetail retention system that is believed to significantly reduce stresses at the dovetail neck and slot hoops in a continuous circumferential-entry slot configuration. Additional aspects and advantages of the invention may be set forth in part in the following description, or may be obvious from the description, or may be learned through practice of the invention.
A retaining system for circumferential entry rotor dovetails is provided, wherein a rotor has a rotor disk with forward and aft hoops that define a continuous circumferentially extending dovetail slot. Each of the hoops defines a radially inward pressure face within the dovetail slot. A plurality of rotor blades are mounted to the rotor disk, with each rotor blade having a platform and a dovetail extending from the platform. The dovetail has a neck and a pair of oppositely oriented lobes, with each lobe defining an outward pressure face. The dovetails are slidable into and along the dovetail slot such that a plurality of the rotor blades are circumferentially spaced around the rotor disk within the dovetail slot. A plurality of rail segments having a unique cross-sectional shape and arc length slide into channels in the dovetail slot between the dovetail lobes and the hoops. Each rail segment defines a first pressure face that engages against a respective outward pressure face of the dovetail lobe, and a second pressure face that engages against the hoop inward pressure face. At least one pair of locking rail segments may be provided, with each locking rail segment having a smaller cross-sectional shape than the other rail segments so as to fit into the dovetail slot channels yet provide access for subsequent radial insertion of a last one dovetail into the slot between the locking rail segments. A locking mechanism is configured to draw the locking rail segments radially outward into engagement with the outward pressure faces of the dovetail lobes and the inward pressure faces of the hoops.
The present invention also encompasses a dovetail retaining system separate from a rotor disk, the system configured for retaining circumferential entry rotor dovetails in a rotor having a rotor disk with forward and aft hoops that define a continuous circumferentially extending dovetail slot. The dovetail retaining system includes a plurality of rotor blades, with each of the rotor blades having a platform and a dovetail extending from the platform. The dovetail has a neck and a pair of oppositely oriented lobes, with each of the lobes defining an outward pressure face. The dovetails are configured so as to circumferentially slide into and along the dovetail slot in the rotor disk such that the plurality of rotor blades are circumferentially spaced around the rotor disk within the dovetail slot. The system includes a plurality of rail segments, with each of the rail segments having a cross-sectional shape and arc length such that a pair of the rail segments circumferentially slide into channels in the dovetail slot between the dovetail lobes and the rotor disk hoops. Each of said rail segments defines a first pressure face that engages against the lobe outward pressure face, and a second pressure face configured to engage against an inward hoop pressure face.
The present invention also includes unique methods for retaining circumferential entry rotor dovetails in a circumferentially extending dovetail slot that is defined between radially inward faces of rotor disc hoops, wherein the dovetails extend from a rotor blade platform and have a neck and a pair of oppositely oriented lobes. In a particular embodiment, the method includes radially inserting the dovetails into the dovetail slot and then circumferentially sliding rail segments into channels in the dovetail slot defined between the dovetail lobes and the hoop inward faces. The rail segments engage the outward pressure faces of the lobes and inward pressure faces of the hoops to transfer and distribute centrifugal load of the rotor blades to the rotor disk. The method may further include sliding locking rail segments into the channels prior to radially the last one of the dovetails into the dovetail slot, and thereafter drawing the locking rail segments radially outward within the channels so as to engage the outward pressure faces of the lobes and inward pressure faces of the hoops. This drawing process may be accomplished, for example, by engaging a locking mechanism provided with each locking rail segment through an access opening in the rotor blade platform.
The invention, in accordance with preferred and exemplary embodiments, together with further aspects and advantages thereof, is more particularly described in the following detailed description taken in conjunction with the accompanying drawings in which:
Reference is now made to particular embodiments of the invention, one or more examples of which are illustrated in the drawings. Each embodiment is presented by way of explanation of aspects of the invention, and should not be taken as a limitation of the invention. For example, features illustrated or described with respect to one embodiment may be used with another embodiment to yield still further embodiment. It is intended that the present invention include these and other modifications or variations made to the embodiments described herein.
Referring to the perspective views in
Each blade 114 includes a circumferential-entry dovetail 118 integrally joined to the bottom of the platform 116 and extending radially inward therefrom. Each dovetail 118 includes a neck 120 and a pair of dovetail lobes 122. As particularly illustrated in
As particularly illustrated in
Each of the lobes 122 of the rotor dovetail 118 defines an outward pressure face 124 that is oriented towards the inward pressure face 112 of a respective hoop 106 or 108, as particularly illustrated in
In the illustrated embodiments, the dovetail slot 110 includes a raised ridge 156 at the bottom or most radially inward point. The dovetail 118 includes a dovetail bottom 150 that engages against the surface of the raised ridge 156.
As is commonly understood with respect to circumferential-entry dovetails, a plurality of the rotor blades 114 are inserted into the circumferentially extending dovetail slot 110 and are slid around the slot until a plurality of the rotor blades 114 are in an abutting relationship around the circumference of the rotor, as particularly illustrated by the partial sectional view of
Referring to
In
As illustrated in the embodiments of
The number and arc length of the rail segments 126 will vary depending on the rotor circumference, number of rotor blades, and any other number of design variables. Generally, the rail segments 126 will have an arc length so as to span at least two adjacent rotor blades 114, as illustrated for example in the perspective view of
It should be appreciated that the shape and configuration of the retaining rail segments 126 and corresponding channels 132 and associated lobe recesses 134 illustrated in the drawings is not a limitation of the invention. The shape and configuration of these components may vary widely within the scope and spirit of the invention.
Once the entire dovetail slot 110 is filled with a full circumferential row of rotor blades 114, and the respective retaining rail segments 126 have been positioned within the forward and aft channels 132 around the circumference of the dovetail slot 110, locking rail segments 136 are radially placed into the dovetail slot 110 prior to radial insertion of the last ones of the dovetails 118. An embodiment of the locking rail segments 136 are illustrated in the solid lines in
After insertion of the last ones of the dovetails 118, the locking rail segments 136 are drawn radially outward into engagement with the lobes 122. The locking rail segments 136 also may have a shape and configuration so as to wrap around the lobes 122, as illustrated in
In order to radially draw the locking rail segments 136 outward to their operational position, and to lock the segments 136 in this position, a locking mechanism, generally 142, is provided with the retaining system. In the illustrated embodiment, this locking mechanism 142 includes threaded rods 144 that engage with a threaded bore or sleeve in the locking rail segments 136. The threaded rods 144 have a base 146 that is either seated against the arcuate surface 135 of the channels 132, or seated in a specially designed groove or recess within the dovetail slot 110. Access to the opposite ends of the threaded rods 144 is made available through an access opening 143 in the platform 116 of the last one or ones of the rotor blades 114, as particularly illustrated in
It should be readily appreciated that any manner of alternate locking or positioning mechanism may be utilized to position the locking rail segments 136 into engagement with the lobes 122 after insertion of the final one or ones of the dovetails 118. For example, such a mechanism may include a ratchet device, spring actuated device, and so forth.
For balance purposes, it may be desired that another locking rail segment configuration as described above, or equivalent balance structure, be mirrored on the rotor at a location 180° opposite of the locking rail segment 136.
Referring to
The unique dovetail retaining system of the present invention is believed to substantially reduce high mechanical stresses associated with traditional load/lock slot geometries of conventional circumferentially bladed gas turbine rotors, particularly compressor rotors, while maintaining full or nearly full pitch blade shanks. The configuration will also reduce limiting stresses generated in the dovetail neck and lobes, and in the rotor disk hoops. The unique configuration described herein allows for the insertion of a different material between the dovetail lobes and the rotor disk hoops to reduce wearing and/or galling at the component interfaces. It is believed that the unique configuration in accordance with aspects of the present invention will provide for full or nearly full pitch dovetails, which reduces average and peak stresses, provides increased shear area, and improves blade aeromechanics. Analysis indicates that the unique design of the present invention should produce significant improvements in shear stress reduction, bending stress reduction, average P/A stress reductions, and HCF margins, all of which should result in a longer overall rotor life. The present design may prove particularly beneficial at the aft end of a compressor where the metal temperatures are highest and material properties are negatively impacted.
The present design also offers advantages over prior art twist-in blades and load-lock slots for insertion of rotor dovetails within dovetail slots in that these prior systems required the dovetails to be much less than full pitch relative to circumferential length. The present design allows for a full or nearly full pitch design, which significantly eliminates average and peak stresses at the outer diameter of the rotor.
While the present subject matter has been described in detail with respect to specific exemplary embodiments and methods thereof, it will be appreciated that those skilled in the art, upon attaining an understanding of the foregoing may readily produce alterations to, variations of, and equivalents to such embodiments. Accordingly, the scope of the present disclosure is by way of example rather than by way of limitation, and the subject disclosure does not preclude inclusion of such modifications, variations and/or additions to the present subject matter as would be readily apparent to one of ordinary skill in the art.
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5271718 | Mitchell, Jr. et al. | Dec 1993 | A |
5310318 | Lammas et al. | May 1994 | A |
5522706 | Mannava et al. | Jun 1996 | A |
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Number | Date | Country | |
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20100296936 A1 | Nov 2010 | US |