Many trace monitoring applications use sampling tubes to collect and concentrate a representative sample. A sample may comprise a matrix such as air or stack gas or some other fluid containing traces of impurities. The objective of collecting a sample in this manner is to increase the mass of the hazardous compounds of interest so that they can be separated, detected and reported. This technique can be used to detect the presence of, for example, chemical warfare agents (CWAs), explosives, or toxic industrial compounds (TICs). Such compounds are often referred to as “target” compounds. Typically, the inside of the sampling tube is coated with or contains a material that is suitable for trapping the target compounds for which the matrix is being monitored.
In an instrumentation system that is used to monitor an industrial facility that may leak hazardous substances (e.g., a facility that is disassembling and disposing chemical weapons), a variety of instruments may be deployed throughout the plant and its environs. Where traces of toxic compounds in air, for example, may be present along with other compounds either from the plant or from the background air, the preferred instrument package is an air concentrator/desorber connected to a gas chromatograph. This type of instrument package is deployed throughout the facility in a variety of locations where workers may be present. These locations include areas of the plant where the toxic compounds are only occasionally present and then only at very low levels, areas where the toxic compounds are more frequently present and, if present, may be encountered at hazardous levels, and areas around the perimeter of the plant. Perimeter monitoring is normally done by collecting samples of air at various locations around the periphery of the facility. These samples are returned to the laboratory and analyzed to assure that emissions from the plant are below levels deemed to be hazardous to the general population as established by regulatory authorities. These air samples are analyzed using, for example, gas chromatography to detect the presence and amounts of hazardous substances. In many of these situations, the ability to rapidly collect the air sample, and rapidly analyze it is extremely important. In order to protect the workers from undue exposure the regulatory authority may require that the total sampling, analysis and reporting time be less than or equal to a predetermined time (e.g., 10 minutes). An instrument package of this type is referred to as a Near-Real-Time or NRT analyzer.
To collect the substances in the air sample, an air sampling tube is typically packed with a porous polymer column packing material referred to as “TENAX,” a trademark of Tenax Fibers, GMBH & Co., comprising polybiphenylene oxide. The TENAX is typically loaded into the tube in the form of a particle bed along with a secondary bed of a material such as HayeSep® Q to backup the TENAX and prevent breakthrough of the compounds of interest. HayeSEP® is a registered trademark of Hayes Separations, Inc. After the air sample is collected by the air sampling tube, the sample is desorbed to release the collected substances trapped in the air sampling tube. The desorption process may require multiple steps to liberate the collected substances from the TENAX particle bed. For example, the sample can be first desorbed onto what is referred to as a “focusing trap” to liberate and further concentrate any target compounds from the inside of the air sampling tube. The focusing trap may also contains TENAX. In this case the collected volatile compounds are transferred to the focusing trap by rapidly heating the sample tube to approximately 250° C. Then, the sample must be transferred from the focusing trap to a chromatographic column. This is performed by reversing the direction of trap flow and again heating the trapped compounds in the focusing trap to liberate them from the TENAX, while holding the chromatographic oven at a constant initial temperature that is low enough to focus the target compounds in a narrow band on the column. Unfortunately, this process requires at least two heating and cooling cycles, is time consuming, and often results in some of the collected substance remaining in the TENAX. Furthermore, TENAX is subject to degradation by reaction with water and polymerizable background compounds in the sample. This necessitates a dewatering step in which dry nitrogen or other such gas flows through the sample bed for a prescribed period of time. This multiple step process can adversely lengthen the time interval during which the workers may be inadvertently exposed to the presence of hazardous target compounds in the plant air without anyone being aware of it. Losses can also occur in the adsorption/desorption process for a variety of reasons, including possibly the reaction of the target compounds with water vapor or the adsorption of the target compounds onto active sites within the sampling system, which results in a reduction of the amount of collected substance entering the chromatograph. This in turn leads to low readings or in the worst case false negative results.
Therefore, it would be desirable to transfer the collected volatile substances directly to a chromatographic column in one step, and to rapidly perform a sample/desorption cycle.
According to one embodiment, a sample trap comprises a closely packed array of capillaries having any interstitial spaces therebetween filled with a material physically and mechanically compatible with the material from which the capillaries are formed and an outer jacket of the same material covering the closely packed array of capillaries so that the tube array can be installed and pressurized inside a thermal desorption device.
Other aspects and advantages of the invention will be discussed with reference to the figures and to the detailed description of the preferred embodiments.
The invention will be described by way of example, in the description of exemplary embodiments, with particular reference to the accompanying figures in which:
While described below for use in collecting air samples, the low thermal mass multiple tube capillary sampling array, referred to hereafter as the “capillary array trap,” can be used to sample any fluid matrix, and to rapidly and efficiently release collected substances. In one example, the detection of trace amounts, on the order of 100 nanograms/meter3, of what is referred to as “mustard gas” is desired. It is desired to measure and report the presence of mustard gas in a five minute cycle, which includes sampling and analyzing the sample. Further, the capillary array trap can be used to sample liquid materials for desorption onto a liquid chromatograph.
Depending on the type of substance sought to be trapped in the capillary tube 10, the trapping phase might be a polar material such as a polyethylene glycol, or might be a non-polar material such as dimethylpolysiloxane or an intermediate polarity phase such a 50% tricyanomethyl dimethylpolysiloxane. Essentially, the smaller the inner diameter of the tube, the higher the linear velocity of air through the array. Accordingly, whether a laminar flow or a turbulent flow occurs through the capillary tube 10 will affect the ability of the trapping phase inside the capillary tube 10 to capture the samples of material that are sought to be detected.
The dimensions of the capillary tube 10 provided above are for exemplary purposes only. The length, wall thickness, inner diameter, outer diameter, material, and other parameters of the capillary tube 10 are arbitrary and variable.
The structure of the capillary array 20, and each capillary tube 10 (
A preferred length of the capillary sampling array 100 in this example is approximately 4.5 inches and can be, for example, 6 mm or 0.25 inch in diameter, depending upon application. However, the overall length and diameter of the capillary sampling array 100 is arbitrary and variable, depending on application. A capillary sampling array 100 may range from approximately 0.125 inch in diameter to over 0.5 inch in diameter, and the overall length of the capillary sampling array 100 may range from approximately 1 inch to three or four feet or more.
The process of drawing the capillary array 20 down in diameter to form the capillary sampling array 100, causes the filler material 16 in the interstitial spaces 18 between each capillary tube 10, and the spaces 18 between each capillary tube 10 and the inside of the cladding 25, to melt and form a single solid material surrounding each capillary tube 10. In this manner, all fluid passing through the capillary sampling array 100 will travel through a structure having a circular cross section, i.e., each capillary tube 10 (
As illustrated in
After the valve 302 is operated to fill the capillary sampling array 100 with a sample, it then switches to a desorption mode of operation. In
In this manner, the capillary sampling array 100 is used to collect samples and quickly release the collected material through a single step sample and desorption process. The thermal desorption process rapidly heats the capillary sampling array 100 (from approximately 40° C. to approximately 300° C. in approximately 20 seconds) to bake off the collected substance contained within the trapping phase on the inside of each capillary tube 10. As illustrated, the carrier gas is supplied via the carrier gas source 318 in a direction opposite from the direction of flow during the sampling mode of operation.
During the sampling phase, a vacuum source 438 is coupled through a flow controller 442 to the vacuum port 408. The vacuum source 438 draws sample air 444 in through the sample port 412, via the port 432 and into the capillary sampling array 100 in the direction shown.
Simultaneously, carrier gas is supplied from a carrier gas source 436 through a flow controller 462 through the port 426 and out of the port 424 into the analysis column 458 of a gas chromatograph (not shown). Further, a carrier gas source 454 supplies carrier gas through a flow controller 452 through a carrier gas port 418 and out of the valve 402 via the port 422. The port 422 is coupled to a conduit 456 and to a stripper column 446, and then through the port 414 through the valve 402 and out of the port 416 through the vent 448. The stripper column 446 removes undesirable high boiling point material that otherwise would have flowed to the analysis column 458 after the target compounds have eluted.
In the six-port thermal desorption sampler 300 all material in the capillary sampling array 100 flows to the gas chromatograph column. This includes many contaminants, such as, for example, vehicle exhaust including materials that range from butane to naphthalene, and organic materials such as terpenes from pine trees, etc. Essentially, these are materials that make detection of the desired materials difficult. Therefore, a stripper column 446 is implemented to remove (i.e., strip) the undesirable high boiling point materials after the desired target compounds have been desorbed and transferred to the analysis column 458.
The first valve 502 include a valve body 504 and a rotor 506. Both of the valves 502 and 552 in the thermal desorption sampler 500 are “six-port” valves, as described above. The first valve 502 includes a vacuum port 508, a sample port 512, a port 514, a carrier gas port 516, and a first port 518 and a second port 522 of the capillary array trap 100.
During the desorption operation, the first valve 502 is operated to apply a vacuum source 528 to the vacuum port 508 via a flow controller 526. The vacuum 528 draws in a sample 532 via the sample port 512. A carrier gas 538 is supplied via the flow controller 536 through the port 516, and through the first port 518 and then through the capillary array trap 100. The capillary sampling array 100 is heated by the heater 524 as described above to release collected substances from the trapping phase in the capillary sampling array 100. The carrier gas carries away any released substances trapped and released by the trapping phase through the ports 522 and 514 into the conduit 534. The conduit 534 connects the port 514 of the first valve 502 to the port 566 of the second valve 552.
The second valve 552, also referred to as the “stripper valve,” includes a valve body 554, and a rotor 556. The second valve 552 also includes a carrier gas port 558, a vent port 562, a port 564, a port 566, a port 568, and a port 572. A carrier gas 586 is supplied through the flow controller 584 into the port 558, through the valve 552 and then out of the port 562 to the vent 588. This occurs during the “inject” mode of operation.
The sample substance transferred from the first valve 502 via conduit 534 passes through the port 566, through the valve 552 out of the port 564 and via conduit 574 to the stripper column 576. The stripper column 576 passes low boiling point materials from the collected substance that was just desorbed from the capillary sampling array 100.
The output of the stripper column 576 goes through port 568, through the valve 552 out of the port 572 and into the analysis column 578, and then to the detector 582. The detector 582 may be, for example, a gas chromatograph. By “stripping” off high-boiling, late-eluting material from the sample using the stripper column 576, baseline noise and offset at the detector can be minimized.
After the inject mode, the second valve 552 is placed in a “strip” mode, whereby the contents of the stripper column 576 are vented via the ports 564 and 562 through the vent 588. During the strip mode, a carrier gas 586 is supplied through the flow controller 584 into the port 558, and then out of the port 572, through the analysis column 578 and into the detector 582. The second valve 552 (stripper valve) operates independently of the first valve 502. The second valve 552 is placed in the inject position (
The first valve 602 includes a valve body 604 and a rotor 606. Both of the valves 602 and 652 in the thermal desorption sampler 600 are “six-port” valves, as described above. The first valve 602 includes a vacuum port 608, a sample port 612, a port 614, a carrier gas port 616, and a first port 618 and a second port 622 of the capillary array trap 100.
During the desorption operation, the first valve 602 is operated to apply a vacuum source 628 to the vacuum port 608 via a flow controller 624. The vacuum 628 draws in a sample 632 via the sample port 612. A carrier gas 638 is supplied via the flow controller 636 through the port 616, and through the first port 618 and then through the capillary sampling array 100. The capillary sampling array 100 is heated by the heater 624 as described above to release collected substances from the trapping phase in the capillary sampling array 100. The carrier gas carries away any released substances trapped and released by the trapping phase through the ports 622 and 614 into the conduit 634. The conduit 634 connects the port 614 of the first valve 602 to the port 672 of the second valve 652.
The second valve 652, also referred to as the “stripper valve,” includes a valve body 654, and a rotor 656. The second valve 652 also includes a carrier gas port 664, a vent port 666, a port 668, a port 672, a port 662, and a port 658. A carrier gas 686 is supplied through the flow controller 684 into the port 664, through the valve 652 and then out of the port 666 to the vent 688. This occurs during the “inject” mode of operation.
The sample substance transferred from the first valve 602 via conduit 634 passes through the port 672, through the valve 652 out of the port 668 to the stripper column 676. The stripper column 676 removes any high boiling point materials from the collected substance that was just desorbed from the capillary sampling array 100.
The output of the stripper column 676 goes via conduit 674 through port 662, through the valve 652 out of the port 658 and into the analysis column 678, and then to the detector 682. The detector 682 may be, for example, a gas chromatograph detector. By placing the stripper valve 652 in a “strip” mode after the target compounds have passed through the stripper column 676, heavier, late-eluting compounds can be removed from the head of the stripper column 676 preventing them from carrying over onto the analysis column 678 where they can create noise or increased offset on the detector baseline.
After the inject mode, the second valve 652 is placed in a “strip” mode, whereby the contents of the stripper column 676 are vented via the ports 668 and 666 through the vent 688. During the strip mode, a carrier gas 686 is supplied through the flow controller 684 into the port 664, and then out of the port 662, through the stripper column 676 and through the port 668, the valve 652 and through the port 666 to the vent 688. The output of the port 614 of the first valve 602 is transferred to the conduit 634 and is supplied to the port 672 of the second valve 652. The contents of the capillary sampling array are then communicated through the second valve 652 through the port 658 and into the analysis column 678. The second valve 652 (stripper valve) operates independently of the first valve 602. The second valve 652 is placed in the inject position (
During the sampling phase, a vacuum source 738 is coupled through a flow controller 742 to the vacuum port 708. The vacuum source 738 draws sample air 788 in through the sample port 712, via the port 732 and into the capillary sampling array 100 in the direction shown.
Simultaneously, carrier gas is supplied from a carrier gas source 736 through a flow controller 762 through the port 726 and out of the port 724 into the analysis column 758 of a gas chromatograph (not shown). Further, a carrier gas source 754 supplies carrier gas through a flow controller 752 through a carrier gas port 718 and out of the valve 702 via the port 722. The port 722 is coupled to a conduit 756 and to a stripper column 746, and then through the port 714 through the valve 702 and out of the port 716 through the vent 748. The stripper column 746 removes undesirable high boiling point material that may otherwise flow to the analysis column 758.
The foregoing detailed description has been given for understanding exemplary implementations of the invention in the gas phase only and no unnecessary limitations should be understood therefrom as modifications will be obvious to those skilled in the art without departing from the scope of the appended claims and their equivalents. Other valves can be added to the system for the purpose of isolating certain target compounds for later analysis or for transferring target compounds onto a separate column where they can be separated from the potentially-interfering background matrix on the sample itself. The capillary array trap can also be used to trap target compounds in a liquid matrix by flowing liquid through it for a period of time. A liquid of different polarity can be used to remove the trapped compounds from the trap and transfer them to the head of a liquid chromatography column for the purpose of separating and quantization. Any of the valve arrangements described above can be used to automate this process. The trap can also be desorbed manually by connecting it to the inlet of the chromatograph regardless of the phase used.