The present invention relates to low voltage electrical power and/or data outlets or receptacles for use in modular electrical systems.
Low voltage power and data outlets, such as universal serial bus (“USB”) power/data outlets and USB-style low voltage DC power outlets, are in increasing demand as the number of electrical and electronic devices that use such outlets continues to increase. Such devices may include, for example, mobile phones, digital media players, computers and computing devices, digital cameras, communications equipment, and the like. Therefore, there has been increasing demand for access to such outlets in work areas, homes, and even public spaces such as airports, shopping malls, etc.
The present invention provides a low voltage power receptacle assembly that is compatible for use in a modular electrical system, such as may be used for providing electrical power in a work area or the like. The low voltage power receptacle assembly includes a power transformer for reducing a line voltage (e.g., 110V AC or 220V AC) that supplies electrical power to standard receptacle outlets, down to a lower voltage (such as about 2V DC to about 12V DC, for example), so that the lower voltage can be made available to users at a low voltage power receptacle, such as a USB-style DC power receptacle, a coaxial DC power receptacle, or substantially any other type of low voltage receptacle. The low voltage power receptacle assembly of the present invention is compatible for use in multi-circuit modular electrical systems, and may include two or more “hot” electrical conductors that convey standard line voltage to a circuit board assembly that converts or transforms the power to a lower voltage power output for use by low voltage power consumers such as phones, computers, cameras, hand-held electronic devices such as media players, and the like.
According to one form of the present invention, a low voltage power receptacle assembly is provided for use in a modular electrical system. The receptacle assembly includes a housing that defines an internal cavity for receiving a circuit board assembly that transforms a line voltage input to a lower voltage output. The housing may define a plurality of contact-receiving portions in spaced arrangement, and has at least two electrical contacts disposed in respective contact-receiving portions. A low voltage power receptacle is in communication with the circuit assembly and provides user-access to the low voltage output. Optionally, the size of the housing may be varied, with a spacer such as a circuit board cradle placed inside the cavity to ensure proper positioning of the low voltage power receptacle.
In one aspect, the housing has opposite ends, each end having a coupler portion defining a respective set of the contact-receiving portions, and each coupler portion supporting at least two of the electrical contacts. Each of the coupler portions is configured to engage a corresponding coupler of a junction block assembly.
Optionally, the housing defines at least six of the contact-receiving portions at each coupler portion, and the electrical contacts are positionable in selected ones of the contact-receiving portions so that the position of the electrical contacts determines an electrical circuit to which the circuit board assembly is connected when the coupler portions engage a junction block assembly. Optionally, the contact-receiving portions of the housing are channels or slots formed in the housing.
In another aspect, the housing is a two-piece housing having a front housing piece and a rear housing piece, the front housing piece defining an opening that provides access to the low voltage power receptacle by an electrical connector of an electrical consumer, such as a mobile phone, a hand-held computer, or digital media player.
Optionally, multiple different front housing pieces are available for attachment to the rear housing piece, so that the front housing piece may be selected from at least a first front housing piece and a second front housing piece. The first front housing piece has a greater depth and the second front housing piece having a lesser depth. The rear housing piece is configured for coupling interchangeably to either of the first and second front housing pieces, and when the rear housing piece is coupled to the first front housing piece, the cavity is larger than when the rear housing piece is coupled to the second front housing piece.
In yet another aspect, the receptacle assembly includes a spacer disposed in the larger cavity when the rear housing piece is coupled to the first front housing piece. The spacer is configured to ensure proper positioning of the low voltage receptacle relative to the front housing piece.
In a further aspect, the circuit board assembly includes an electrical power transformer.
In a still further aspect, the circuit board assembly includes and supports the low voltage power receptacle, and the circuit board assembly is in electrical communication with the at least two electrical contacts via an electrical wire associated with each of the electrical contacts.
In still another aspect, the receptacle assembly is in combination with a modular electrical system. The modular electrical system includes a power supply line and a junction block assembly. The power supply line includes at least one hot conductor, a neutral conductor, and a ground conductor, with an upstream end portion configured to be electrically coupled to an AC power supply, and a downstream end portion configured to be electrically coupled to the low voltage power receptacle assembly. The junction block assembly is configured to electrically and mechanically couple to the low voltage power receptacle assembly, and to supply AC power from the power supply line to the circuit board assembly.
Optionally, the power supply line of the modular electrical system includes at least two hot conductors, with only one of the hot conductors being in electrical communication with the circuit board assembly of the low voltage power receptacle assembly.
Thus, the low voltage power receptacle assembly of the present invention provides convenient access to low voltage power, such as may be used for charging and/or providing power to low voltage power consumers, such as mobile phones, computers, and computing devices, digital cameras, media players, communications equipment, etc., in a manner that presents a finished appearance, and in a modular system that also permits reconfiguration and/or customization of the various high voltage and low voltage receptacles that may be provided within the system. Users are thus provided with access to low voltage charging outlets, such as USB-style outlets, without need for separate low voltage wiring systems in addition to a separate high voltage power system.
These and other objects, advantages, purposes and features of the present invention will become apparent upon review of the following specification in conjunction with the drawings.
A low voltage power receptacle assembly is provided for use within a modular electrical system, which is configurable to provide both high voltage line power (e.g., 110V AC or 220V AC) at standard power receptacles, while also providing low voltage power (e.g., about 2V DC to about 12V DC, or higher or lower as desired) within the same modular electrical system. The electrical system may be incorporated into raceways or other areas to provide electrical power in work areas or the like. As will be described in more detail below, the modular electrical system may be configured, reconfigured, and customized to provide a desired number of both high and low voltage outlets within a desired area, and typically incorporates or accommodates two or more circuits to increase the capacity of the system.
Referring now to the drawings and the illustrative embodiments depicted therein, a low voltage power receptacle assembly 10 is configured for installation in a modular electrical system 12, which may be routed through one or more raceways 14a, 14b within an area such as a work space defined by walls 16, such as shown in
Optionally, different sizes of housings may be constructed or assembled from a single base portion 18b combined with one of a variety of different top portions having different thicknesses or depths, such as to accommodate different installations in which base portion 18b may be recessed a greater or smaller distance from an opening through which the low voltage receptacle assembly is accessed by users. For example, and with reference to
Base portion 18b includes a plurality of contact-receiving channels 28, with upstanding isolator walls 30 disposed between channels 28, such as shown in
Thus, front housing piece 18a and rear housing piece 18b cooperate to define coupler portions 34a, 34b at opposite ends thereof (
Rear housing piece 18b defines a generally open central area 38 for receiving circuit board assembly 20, such as shown in
Front housing piece 18a primarily defines an interior open space for receiving circuit board 20 and for providing access to low voltage receptacles 26 via openings 42 that are formed or established in a front surface 44 of front housing piece 18a (
Circuit board 20 includes a substantially planar base 48 to which various electrical components are mounted, including the above-described wiring 22, electrical contacts 24, and low voltage receptacles 26, plus a low voltage switching power supply transformer 50 and capacitors 52 for power filtering. The electrical contacts 24 at either side of the receptacle assembly (i.e., at either of coupler portions 34a, 34b) receive high voltage (typically 110V AC or 220V AC) power from junction block 36 and direct it to circuit board 20 via wiring 22. Transformer 50 is operable to transform the high voltage power input to a low voltage output, such as about 2V DC to about 12V DC, which is supplied to low voltage receptacles 26, where users may access the low voltage power by coupling a cable or device through one of receptacle openings 42. In the illustrated embodiment, transformer 50 is a USB switching power supply transformer with a low voltage output of about 5V DC, although it will be appreciated that substantially any suitable electrical transformer may be used, without departing from the spirit and scope of the present invention. In addition, the low voltage receptacles 26 of the illustrated embodiment are USB power receptacles with socket-style USB receptacle openings housing respective electrical contacts, as is known in the art. However, it is envisioned that substantially any type of low voltage receptacle, terminals, or couplings may be used.
During assembly of low voltage power receptacle assembly 10, an operator or computer-controlled equipment selects the position of each electrical contact 24 (i.e., each contact 24 mounted and fixed in position at a chosen pair of contact-receiving channels 28, 32) according to the desired circuit that will be used to power the assembly 10. For example, in a four-circuit system 54 such as that shown in
In the illustrated embodiment of
Additional configurations are also envisioned, such as a three-circuit system 56 (
Referring now to
Optionally, the electrical contacts 24 at coupler portion 34a may be positioned differently than the electrical contacts 24 at the other coupler portion 34b (i.e., configured to engage different circuits), so that an installer may choose between two different circuits that can be used to power a given low voltage power receptacle assembly 10. This selection may be made at the time of attaching receptacle assembly 10 to junction block 36, simply by choosing whether the assembly 10 will be installed with its coupler portion 34a engaging junction block coupler 62a (e.g., as shown in
As noted above, low voltage power receptacle assembly 10 in configured to be mounted in a modular electrical system such as that indicated at reference numeral 12 in
While low voltage power receptacle assembly 10 is shown and described as being compatible for use in a two-circuit, three-circuit, or four-circuit electrical system, it will be appreciated that the principles of the present invention may be adapted for single-circuit systems, or for electrical systems having more than four electrical circuits, simply by scaling the low voltage power receptacle assembly as needed to accommodate the desired number of circuit connection options, without departing from the spirit and scope of the present invention. It will further be appreciated that the specific arrangement or type of connectors may be adjusted as desired for substantially any application, or the receptacle assembly may be readily adapted for use in a non-modular system.
Accordingly, the low voltage power receptacle assembly of the present invention provides one or more low voltage power receptacles having a clean and permanent-looking appearance, such as in a work area, public space, or the like, without need for a low voltage wiring system that would be separate or distinct from a high voltage wiring system that may serve the same area. When incorporated into a modular electrical system that can be configured, reconfigured, and customized according to the needs of a particular area, the low voltage power receptacle assembly can be used to provide substantially any desired number of low voltage outlets in the same general area as high voltage outlets, and may even be installed in modular electrical systems having two or more electrical circuits.
Changes and modifications in the specifically-described embodiments may be carried out without departing from the principles of the present invention, which is intended to be limited only by the scope of the appended claims as interpreted according to the principles of patent law including the doctrine of equivalents.
The present application claims the benefit of U.S. provisional application Ser. No. 61/829,811, filed May 31, 2013, which is hereby incorporated herein by reference in its entirety.
Number | Name | Date | Kind |
---|---|---|---|
1187010 | Rodrigues | Jun 1916 | A |
2313960 | O'Brien | Mar 1943 | A |
2320332 | Morten | May 1943 | A |
2540575 | Finizie | Feb 1951 | A |
4135775 | Driscoll | Jan 1979 | A |
4367370 | Wilson et al. | Jan 1983 | A |
4382648 | Propst | May 1983 | A |
4551577 | Byrne | Nov 1985 | A |
4775328 | McCarthy | Oct 1988 | A |
4781609 | Wilson et al. | Nov 1988 | A |
4959021 | Byrne | Sep 1990 | A |
4990110 | Byrne | Feb 1991 | A |
4993576 | Byrne | Feb 1991 | A |
5013252 | Nienhuis | May 1991 | A |
5073120 | Lincoln | Dec 1991 | A |
5096431 | Byrne | Mar 1992 | A |
5096434 | Byrne | Mar 1992 | A |
5164544 | Snodgrass | Nov 1992 | A |
5178555 | Kilpatrick | Jan 1993 | A |
5203712 | Kilpatrick et al. | Apr 1993 | A |
5252086 | Russell et al. | Oct 1993 | A |
5259787 | Byrne | Nov 1993 | A |
5582522 | Johnson | Dec 1996 | A |
5595495 | Johnson et al. | Jan 1997 | A |
6036516 | Byrne | Mar 2000 | A |
6315589 | Inniss et al. | Nov 2001 | B1 |
6405139 | Kicinski et al. | Jun 2002 | B1 |
6445571 | Inniss et al. | Sep 2002 | B1 |
6540536 | Young | Apr 2003 | B1 |
6559556 | Wills | May 2003 | B1 |
6857896 | Rupert et al. | Feb 2005 | B2 |
7264499 | Kondas | Sep 2007 | B2 |
7410379 | Byrne | Aug 2008 | B1 |
7455535 | Insalaco et al. | Nov 2008 | B2 |
7465178 | Byrne | Dec 2008 | B2 |
7520762 | Lehman et al. | Apr 2009 | B2 |
7559795 | Byrne | Jul 2009 | B2 |
7641510 | Byrne | Jan 2010 | B2 |
7905737 | Byrne | Mar 2011 | B2 |
8033846 | Youssefi-Shams et al. | Oct 2011 | B2 |
8317547 | Riner et al. | Nov 2012 | B2 |
8350406 | Byrne et al. | Jan 2013 | B2 |
8444425 | Byrne | May 2013 | B2 |
8496492 | Byrne | Jul 2013 | B2 |
8512065 | Byrne et al. | Aug 2013 | B2 |
8585419 | Byrne | Nov 2013 | B2 |
8680709 | Byrne et al. | Mar 2014 | B2 |
8696371 | Byrne | Apr 2014 | B2 |
8736106 | Byrne et al. | May 2014 | B2 |
8790126 | Byrne | Jul 2014 | B2 |
8801445 | Byrne | Aug 2014 | B2 |
20080214033 | Byrne | Sep 2008 | A1 |
20120127637 | Byrne et al. | May 2012 | A1 |
20130095681 | Byrne | Apr 2013 | A1 |
20140065882 | Byrne | Mar 2014 | A1 |
20140179132 | Byrne | Jun 2014 | A1 |
20140322981 | Byrne | Oct 2014 | A1 |
Number | Date | Country | |
---|---|---|---|
20140357125 A1 | Dec 2014 | US |
Number | Date | Country | |
---|---|---|---|
61829811 | May 2013 | US |