LUBRICANT APPLYING UNIT, A PROCESS CARTRIDGE INCLUDING THE SAME, AND AN IMAGE FORMING APPARATUS PROVIDED WITH THE PROCESS CARTRIDGE INCLUDING THE SAME

Abstract

A lubricant applying unit, included in a process cartridge provided in an image forming apparatus, includes a solid lubricant, a lubricant supporting unit to support the solid lubricant, a lubricant holder to accommodate the solid lubricant supported by the lubricant supporting unit, a pressing mechanism located between the lubricant supporting unit and the lubricant holder and designed to press the solid lubricant against a lubricant applying member, and a frictional resistance reducing member to reduce a frictional resistance produced at sliding contact portions between the lubricant supporting unit and internal surfaces of the lubricant holder.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

A more complete appreciation of the disclosure and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:

FIG. 1 is a schematic structure of an image forming apparatus according to an exemplary embodiment of the present invention;

FIG. 2 is a schematic structure of a process cartridge, according to one exemplary embodiment of the present invention, provided in the image forming apparatus of FIG. 1;

FIG. 3 is an enlarged diagram of the process cartridge of FIG. 2;

FIG. 4 is a perspective entire view of the process cartridge of FIGS. 2 and 3;

FIG. 5 is an enlarged cross sectional view of a lubricant applying unit provided to the process cartridge of FIGS. 2 and 3;

FIG. 6 is an exploded view of the process cartridge of FIGS. 2 and 3;

FIG. 7 is another exploded view of the process cartridge of FIGS. 2 and 3;

FIG. 8 is an enlarged exploded view of a portion of the lubricant applying unit of FIG. 5;

FIG. 9 is an enlarged view of the portion of the lubricant applying unit of FIG. 8;

FIG. 10A is a perspective partial view of a lubricant supporting member provided to the lubricant applying unit of FIGS. 8 and 9;

FIG. 10B is a lateral partial view of the lubricant supporting member of FIG. 10A in a longitudinal direction thereof;

FIG. 10C is a bottom plan view of the lubricant supporting member of FIG. 10A;

FIG. 10D is a front view of the lubricant supporting member of FIG. 10A;

FIGS. 11A, 11B, and 11C are partial views of a lubricant holder provided in the lubricant applying unit of FIG. 8 with the lubricant supporting member of FIGS. 10A through 10D mounted on the lubricant holder, when a solid lubricant mounted on the lubricant supporting member is unused;

FIGS. 11D, 11E, and 11F are partial views of the lubricant holder and the lubricant supporting member of FIGS. 11A through 11C, when the solid lubricant mounted on the lubricant supporting member is consumed;

FIG. 12 is a partial view showing one end portion of a housing of the process cartridge according to at least one exemplary embodiment of the present invention;

FIG. 13 is a partial view showing the other end portion of the housing of the process cartridge of FIG. 12;

FIG. 14A is a perspective view of a SUS plate mounted on the lubricant holder;

FIG. 14B is a top view of the SUS plate of FIG. 14A;

FIG. 15 is a perspective view of an attaching jig for attaching the SUS plate to the lubricant holder; and

FIGS. 16A, 16B, and 16C are schematic views for attaching the SUS plate to the lubricant holder.

Claims

1. A lubricant applying unit, comprising: a solid lubricant;a lubricant supporting unit configured to support the solid lubricant;a lubricant holder configured to accommodate the solid lubricant supported by the lubricant supporting unit;a pressing mechanism disposed between the lubricant supporting unit and the lubricant holder, the pressing mechanism configured to press the solid lubricant against a lubricant applying member; anda frictional resistance reducing member configured to reduce a frictional resistance produced at sliding contact portions between the lubricant supporting unit and internal surfaces of the lubricant holder.

2. The lubricant applying unit according to claim 1, wherein: the frictional resistance reducing member includes protruding portions disposed to at least one of the lubricant supporting unit and the lubricant holder.

3. The lubricant applying unit according to claim 1, wherein: the frictional resistance reducing member includes protruding portions and is disposed to at least one of end portions and respective side portions of the lubricant supporting unit.

4. The lubricant applying unit according to claim 3, wherein: the frictional resistance reducing member includes a plurality of frictional resistance reducing portions, andat least one of the plurality of frictional resistance reducing portions is formed in a line shape of sequential protruding portions along a sliding direction of the lubricant holder.

5. The lubricant applying unit according to claim 4, wherein: the frictional resistance reducing portion disposed to the end portions is provided in a point contact manner with respect to the internal surfaces of the lubricant holder, andthe frictional resistance reducing portion disposed to the respective side portions is provided in a line contact manner with the sequential protruding portions, with respect to the internal surfaces of the lubricant holder along the sliding direction of the lubricant holder.

6. The lubricant applying unit according to claim 4, wherein the at least one of the plurality of frictional resistance reducing portions formed in the line shape of sequential protruding portions along the sliding direction of the lubricant holder is located laterally to end portions in an axial direction of the solid lubricant.

7. The lubricant applying unit according to claim 4, wherein the at least one of the plurality of frictional resistance reducing portions formed in the line shape of sequential protruding portions along the sliding direction of the lubricant holder is formed in a manner extending beyond an upper surface of the lubricant supporting unit and an upper surface of the lubricant holder.

8. The lubricant applying unit according to claim 1, wherein the lubricant supporting unit includes: a lubricant bearing member configured to bear the solid lubricant thereon, andat least one slide member configured to slide on the sliding contact portions, the at least one slide member includes the at least one frictional resistance reducing portion.

9. The lubricant applying unit according to claim 8, wherein: a friction coefficient of the lubricant bearing member “μt” and a friction coefficient of the at least one of slide members “μs” have a relationship of μt>μs.

10. The lubricant applying unit according to claim 8, wherein the slide member is detachably engaged with the lubricant bearing member.

11. The lubricant applying unit according to claim 2, wherein: the protruding portions are provided on the lubricant holder, andthe frictional resistance reducing member is provided at end portions of the internal surfaces of the lubricant holder.

12. The lubricant applying unit according to claim 2, wherein: the internal surfaces of the lubricant holder include a first internal surface located at a downstream side of a rotation direction of the lubricant applying member, andthe frictional resistance reducing member is mounted on the first internal surface.

13. The lubricant applying unit according to claim 12, wherein: the internal surfaces of the lubricant holder further include a second internal surface located at an upstream side of the rotation direction of the lubricant applying member, andthe first internal surface with the frictional resistance reducing member mounted thereon has substantially a same height as the second internal surface of the lubricant holder.

14. The lubricant applying unit according to claim 1, wherein the lubricant applying member includes a rotatable brush member.

15. The lubricant applying unit according to claim 11, wherein the frictional resistance reducing member includes a sheet-like metallic material.

16. The lubricant applying unit according to claim 15, wherein the sheet-like metallic material includes a burred surface to face the internal surfaces of the lubricant holder.

17. The lubricant applying unit according to claim 15, wherein the frictional resistance reducing member includes at least one folding portion having a L-shaped cross section in a direction perpendicular to a sliding direction of the solid lubricant.

18. The lubricant applying unit according to claim 17, wherein: the frictional resistance reducing member includes first and second sides connected at right angles of the folding portion, the first side having substantially a same length as an inner width of the lubricant holder,an end portion of the first side of the frictional resistance reducing member is configured to be held in contact with a medial angle of the lubricant holder,the frictional resistance reducing member is configured to rotate with the end portion of the first side of the frictional resistance reducing member serving as a supporting point,the first side of the frictional resistance reducing member is configured to contact a side regulating the inner width of the lubricant holder, andthe frictional resistance reducing member is configured to be attached to the end portion of the inner surface of the lubricant holder.

19. A process cartridge detachably attached to an image forming apparatus, the process cartridge comprising: an image bearing member configured to bear an image thereon;at least one of a charging unit, a developing unit, and a cleaning unit; anda lubricant applying unit, comprising a solid lubricant,a lubricant supporting unit configured to support the solid lubricant,a lubricant holder configured to accommodate the solid lubricant supported by the lubricant supporting unit,a pressing mechanism disposed between the lubricant supporting unit and the lubricant holder, the pressing mechanism configured to press the solid lubricant against a lubricant applying member at a constant amount of pressure, anda frictional resistance reducing member configured to reduce a frictional resistance produced at sliding contact portions between the lubricant supporting unit and internal surfaces of the lubricant holder.

20. An image forming apparatus, comprising: an image bearing member configured to bear an image on a surface thereof;a charging unit configured to uniformly charge the image bearing member;a developing unit configured to develop an image formed on the image bearing member to a visible toner image;a cleaning unit configured to remove residual toner on the surface of the image bearing member; anda lubricant applying unit, comprising a solid lubricant,a lubricant supporting unit configured to support the solid lubricant,a lubricant holder configured to accommodate the solid lubricant supported by the lubricant supporting unit,a pressing mechanism disposed between the lubricant supporting unit and the lubricant holder, the pressing mechanism configured to press the solid lubricant against a lubricant applying member at a constant amount of pressure, anda frictional resistance reducing member configured to reduce a frictional resistance produced at sliding contact portions between the lubricant supporting unit and internal surfaces of the lubricant holder.