The preferred embodiments of the present invention, illustrative of the best mode in which applicants have contemplated applying the principles, are set forth in the following description and are shown in the drawings, and are particularly and distinctly pointed out and set forth in the appended claims.
Similar numerals refer to similar parts throughout the drawings.
In order to better understand the lubricant cartridge of the present invention, a prior-art flexible bag for containing a predetermined amount of semi-fluid grease is shown in
As described above, while flexible bag 90 includes a predetermined amount of semi-fluid grease, it has certain disadvantages, such as the potential to easily slip from a user's hands due to its flexible nature, especially if the user's hands are dirty and/or slippery; the need to be squeezed about body 92 to force the semi-fluid grease out of the bag; and a lack of a secure connection with fill port 49, which may allow the semi-fluid grease to spill and thereby defeat the goal of using a container with a predetermined amount of lubricant. Such disadvantages have created a need in the art for a lubricant cartridge that contains a predetermined amount of semi-fluid grease, which is easy for a user to handle and efficiently dispenses the grease, and which provides a secure connection to a fill port formed in a wheel hub of a wheel end assembly. The present invention satisfies these needs, as will now be described.
Turning now to
A nozzle 220 extends from second end 216 of body 212, and is in fluid communication with chamber 228 to enable semi-fluid grease to be dispensed from the chamber through the nozzle. Nozzle 220 preferably is formed of a plastic or other generally rigid material, and includes a distal end 222 that is capable of being opened by a user and thus is in selective communication with atmosphere. More particularly, distal end 222 of nozzle 220 may be formed with an opening 232 (
With reference now to
Wheel end assembly 102 includes a bearing assembly having an inboard bearing 104 and an outboard bearing 106 that are immovably mounted on the outboard end of axle spindle 100. More particularly, inboard bearing 104 is mounted on the outer diameter of axle spindle 100 and its inboard surface is in abutment with a shoulder 108 formed on the axle spindle. Outboard bearing 106 is mounted on the outer diameter of axle spindle 100 near the outboard end of the axle spindle.
Wheel hub 118 is rotatably mounted on inboard and outboard bearings 104, 106 in a manner well known to those skilled in the art. A cavity 116 is defined in wheel hub 118 between inboard and outboard bearings 104, 106, and axle spindle 100. A bearing spacer (not shown) optionally is disposed between bearings 104, 106 in cavity 116 to conveniently maintain proper spacing between the bearings. A nut assembly (not shown) threadably engages the outboard end of axle spindle 100 and secures bearings 104, 106 and any bearing spacer in place.
Turning to
In order to maintain proper lubrication and operation of inboard and outboard bearings 104, 106, a suitable amount of semi-fluid grease lubricant is introduced into cavity 116 through fill port 121 formed in hub 118 using lubricant cartridge 210. More particularly, as shown in
With particular reference now to
As described above, body 212 of lubricant cartridge 210 is received by and held in a caulking gun. Once nozzle 220 is secured in fill port 121, the user squeezes the handle of the caulking gun in a manner well-known in the art, which causes the caulking gun to move end cap 218 (
Preferably, the hubcap is not installed during the lubricant fill operation, which allows air within cavity 116 to escape as the semi-fluid grease is injected into the hub, thereby enabling the semi-fluid grease to flow relatively smoothly, providing an easy fill operation. After the semi-fluid grease lubricant is injected, nozzle 220 is removed from threads 123′ and a plug (not shown) is threadably engaged with the fill port threads until it bottoms out on the inboardmost threads of fill port 121 to seal cavity 116. Once the plug is in place, the hubcap is installed and the hubcap bolts are tightened in hubcap bolt openings 124 and selected opening 124′ formed in bosses 119 of hub 118, with the hubcap bolts threadably engaging threads 123, 123′ formed in the respective bolt openings.
Alternatively, the hubcap may be installed by inserting bolts in bolt openings 124 before filling wheel end assembly 102 with lubricant. More particularly, the bolts may be threaded into each respective non-selected opening 124, while selected opening 124′ remains open. Then, nozzle 220 of lubricant cartridge 210 is secured in selected opening 124′ and thus to fill port 121 via threadable engagement of nozzle threads 224 with fill port threads 123′, as described above. Semi-fluid grease is then introduced into fill port 121 and thus hub cavity 116 from lubricant cartridge 210 as described above. After the lubricant is injected, the plug is threadably engaged with threads 123′ formed in fill port 121 to seal the port and cavity 116. Once the plug is in place, the remaining hubcap bolt corresponding to selected opening 124′ is inserted and tightened in the selected opening.
The internal plug in fill port 121 seals the lubricant within cavity 116 and isolates it from the hubcap bolt, providing a redundant closure of the fill port to reduce the possibility of accidental loss of wheel end lubricant in the event of inadvertent loss of the hubcap bolt, due to an improper installation of the bolt or other event that could cause unintended removal of the bolt from opening 124′. Upon completion of the filling operation, lubricant cartridge 210 is removed from the caulking gun and discarded or recycled.
Depending on the application and/or the particular wheel end assembly involved, different premeasured amounts of semi-fluid grease may be needed. Therefore, different lubricant cartridges 210 may be designed to contain different premeasured amounts of semi-fluid grease. As is known in the art, the amount of grease contained within chamber 228 of each respective cartridge 210 preferably dictates the position of end cap 218, with the end cap being nearer to first end 214 of body 212 for larger amounts of grease, and farther away from the first end for smaller amounts. That is, end cap 218 can be infinitely adjusted to any position between first end 214 and second end 216 to selectively contain a desired amount of semi-fluid grease.
Turning now to
A cavity 36 is defined in wheel hub 42 between inboard and outboard bearings 22, 24, and axle spindle 16, and a correspondingly-tapered bearing spacer 28 optionally is disposed between the bearings in the cavity to conveniently maintain proper spacing between the bearings. A nut assembly, which includes an inboard nut 30, a lock washer 32, an outboard nut 34, and a set screw 35, threadably engages the outboard end of axle spindle 16 and secures bearings 22, 24 and bearing spacer 28 in place.
A wheel hub 42 is rotatably mounted on inboard and outboard bearings 22, 24 in a manner well known to those skilled in the art. A hubcap (not shown) is mounted on the outboard end of hub 42 by a plurality of bolts that each pass through a respective one of a plurality of openings formed in the hubcap, and threadably engage a respective one of a plurality of aligned threaded openings 44 formed in the hub. In this manner, the hubcap closes the outboard end of wheel end assembly 12. A main continuous seal 46 is rotatably mounted on the inboard end of wheel end assembly 12 and closes the inboard end of the assembly. More particularly, seal 46 is mounted on wheel end assembly 12 in a suitable manner and radially bridges hub 42 and axle spindle 16 to seal cavity 36. A plurality of interference-fit studs 48 (only one shown) are used to mount a brake drum, tire rim and tire (not shown) on wheel end assembly 12.
In order to maintain proper lubrication and operation of inboard and outboard bearings 22, 24, a suitable amount of semi-fluid grease is introduced into cavity 36. A radially-oriented fill port 49 is formed in hub 42 between inboard and outboard bearings 22, 24. To fill wheel end assembly 12 with lubricant, nozzle 220 of lubricant cartridge 210 is inserted into fill port 49. More particularly, port 49 may not contain threads that mate with threads 224 formed on nozzle 220. In such a case, second end 222 of nozzle 220 and threads 224 are of a diameter that is less than the diameter of fill port 49, but the maximum diameter of nozzle tapered portion 230 is greater than that of the fill port. In this manner, nozzle 220 is capable of being pressed by the user into port 49 until tapered portion 230 seats securely against the portion of the wall of hub 42 that forms the port, for a secure connection therewith. This mechanical engagement or force fit of nozzle 220 with fill port 49 generally prevents leakage of grease from cartridge 210 or the wheel hub fill port during the fill operation, when the nozzle is fully engaged with the fill port and the wall of hub 42.
As described above, body 212 of lubricant cartridge 210 is received by and held in a caulking gun. Once nozzle 220 is pressed into fill port 49, the user squeezes the handle of the caulking gun in a manner well-known in the art, which causes the caulking gun to move end cap 218 (
In this manner, lubricant cartridge 210 of the present invention provides an efficient, easy-to-use apparatus for filling wheel end assemblies 12, 102 with a predetermined proper amount of semi-fluid grease. More particularly, lubricant cartridge 210 is capable of providing a secure connection with wheel end assemblies 12, 102 having fill ports 49, 121, regardless of whether or not the fill ports are threaded to mate with cartridge nozzle 220, thereby generally preventing undesirable spillage of a pre-measured amount of grease. In addition, since lubricant cartridge 210 is received by a standard caulking gun, it is easy for a user to hold and operate, thereby reducing or eliminating the prior art problems of a flexible bag 90 that can easily slip from a user's hands, awkwardly requires the user to squeeze the semi-fluid grease out of the bag, and may allow spillage or loss of grease from the bag or wheel hub fill port. Moreover, lubricant cartridge 210 may be designed to accommodate different amounts of semi-fluid grease for easy and convenient use with different types of wheel end assemblies.
The present invention also includes a method for filling a wheel end assembly of a heavy-duty vehicle with lubricant using a lubricant cartridge containing a predetermined amount of semi-fluid grease, in which the cartridge includes a cylinder containing the grease and a nozzle that is capable of providing a secure connection to a lubricant port formed in a wheel hub of the wheel end assembly. The method includes steps in accordance with the description that is presented above and shown in
It is understood that the present invention finds application in the lubrication of all types of heavy-duty wheel end assemblies known to those skilled in the art, including other types of wheel end assemblies than those shown and described herein, and known to those skilled in the art, without affecting the concept or operation of the invention. For example, while the present invention has been described above with reference to wheel end assembles that are associated with non-drive axles, it is contemplated that the present invention may be used with wheel end assemblies that are associated with drive axles without affecting the overall concept or operation of the invention. In addition, the present invention may be used with all types of fill ports known in the art, including fill ports other than those shown and described above, regardless of location, orientation, and/or whether they include threads.
Moreover, types of mechanical engagement between the lubricant cartridge and wheel hub fill port other than threadable engagement or a force fit may be employed without affecting the overall concept or operation of the invention. For example, other means of providing a secure connection as known in the coupling art, such as a quick-connect assembly, may be used to connect the lubricant cartridge to the wheel hub fill port. Also, other types of containers for semi-fluid grease that are known in the art may be used in the present invention, such as refillable long-term use cartridges that provide for efficient dispensing of grease, and tubes or containers having a generally rigid body that is also substantially resilient, and having a relatively rigid nozzle. An example of a container having a generally rigid body that is also substantially resilient is a tube that is handled by a user without a caulking gun, and which maintains its shape until it is squeezed and thus deformed by a user, in contrast to prior art flexible bag 90, which generally lacks any rigid properties and typically does not maintain its shape without being supported.
Accordingly, the improved lubricant cartridge for wheel end assemblies of heavy-duty vehicles is simplified, provides an effective, safe, inexpensive, and efficient structure which achieves all the enumerated objectives, provides for eliminating difficulties encountered with prior art lubrication devices, and solves problems and obtains new results in the art.
In the foregoing description, certain terms have been used for brevity, clarity and understanding; but no unnecessary limitations are to be implied therefrom beyond the requirements of the prior art, because such terms are used for descriptive purposes and are intended to be broadly construed. Moreover, the present invention has been described with reference to exemplary embodiments. It shall be understood that this illustration is by way of example and not by way of limitation, as the scope of the invention is not limited to the exact details shown or described. Potential modifications and alterations will occur to others upon a reading and understanding of this disclosure, and it is understood that the invention includes all such modifications and alterations and equivalents thereof.
Having now described the features, discoveries and principles of the invention, the manner in which the lubricant cartridge is constructed, arranged and used, the characteristics of the construction and arrangement, and the advantageous, new and useful results obtained; the new and useful structures, devices, elements, arrangements, parts and combinations are set forth in the appended claims.
This application claims the benefit of U.S. Provisional Patent Application Ser. No. 60/833,685, which was filed on Jul. 27, 2006.
Number | Date | Country | |
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60833685 | Jul 2006 | US |