Other features and advantages of the invention will be apparent from the following description taken in connection with the accompanying drawing wherein:
Referring to
The front housing 1 and cylinder block 2 have a central axial bore formed therein respectively for receiving a drive shaft 6 which is rotatably supported by a pair of radial bearings 7 and 9 provided in the central axial bore, wherein one end of which is further supported by a thrust bearing 8 provided in the central axial bore of the cylinder block 2. Furthermore, in the central axial bore, a shaft seal 11 is disposed between the drive shaft 6 and the front housing 1 in a certain space 10 outside the radial bearing 9 and prevents refrigerant gas in the swash plate chamber 12 from leaking outside. The drive shaft 6 is engaged with engine E as a motor of the vehicle at the other end thereof and can be driven by the engine E.
There are disposed a lug plate 15 and a swash plate 16 coupled to the lug plate 15 through a hinge mechanism 17 in the swash plate chamber 12. The lug plate 15 is fixed on the drive shaft 6 and is supported on a side wall 13 of the front housing 1 via a thrust bearing 14 provided therebetween. The swash plate 16 is supported on the drive shaft 6 slidably and movably in the direction along the axis thereof and is connected to the hinge mechanism 17 to be allowed to incline with respect to the axis of drive shaft 6. Therefore, the swash plate 16 rotates together with the lug plate 15 when the drive shaft 6 rotates, while the inclination of the swash plate 16 changes in accordance with the pressure control of the swash plate chamber 12. It is here noted that each of the radial bearings 7 and 9, the thrust bearings 8 and 14, and the shaft seal 11 represents a sliding part in accordance with the definition of the present invention.
As can be seen from
A compression chamber 21 is defined in the cylinder bore 18 on the right side of
As each piston 19 moves from the top dead center to the bottom dead center in the associated cylinder bore 18, the refrigerant gas in the suction chamber 22 is sucked up into the compression chamber 21 through an associated suction port 24 formed on the valve plate unit 4, causing an associated suction valve 25 disposed in the valve plate unit 4 to flex to an open position. Further, as each piston 19 moves from the bottom dead center to the top dead center in the associated cylinder bore 18, the refrigerant gas in the compression chamber 21 is compressed to a certain pressure level and is discharged out into the discharge chamber 23 through an associated discharge port 26 formed on the valve plate unit 4, causing an associated discharge valve 27 disposed in the valve plate unit 4 to flex to an open position.
The suction chamber 22 is connected with the swash plate chamber 12 by a release passage 28 which is formed in the cylinder block 2 and the valve plate unit 4. The discharge chamber 23 is connected with the swash plate chamber 12 by a supply passage 29 which is formed in the cylinder block 2, the valve plate unit 4 and the rear housing 3. The supply passage 29 is regulated by a displacement control device 31 including a control valve 30, which is accommodated in the rear housing 3.
Therefore, the pressure in the swash plate chamber 12 can be controlled by the control valve 30. When the control valve 30 opens the supply passage 29, the refrigerant gas in the discharge chamber 23 is permitted to flow into the swash plate chamber 12 via the supply passage 29 and to make the pressure in the swash plate chamber 12 be high. On the other hand, when the control valve 30 closes the supply passage 29, the refrigerant gas in the discharge chamber 23 is not permitted to flow into the swash plate chamber 12 via the supply passage 29. Thus, the refrigerant gas in the swash plate chamber 12 flows out to the suction chamber 22. This makes the pressure in the swash plate chamber 12 be low. The inclination of the swash plate 16 is determined by the pressure difference between the pressure in the swash plate chamber 12 and the pressure in the compression chamber 21. Therefore, the displacement of the compressor can be controlled based on the inclination of swash plate 16.
As shown in
As shown in
As shown in
The oil-collecting recess 35 is formed so as to have an arched shape and extends from the gap 321a in the rotational direction of the drive shaft 6 as indicated by an arrow shown in
On the other hand, the oil-collecting recess 36 is formed so as to have an arched shape and extends from the gap 321b in the opposite direction of the rotational direction of the drive shaft 6. A sub oil-collecting recess 40 is formed on the side wall surface 34 and is connected with the gap 321b in the opposite side of the oil-collecting recess 36 with respect to the gap 321b. The sub oil-collecting recess 40 is formed so as to have an arched shape and extends, with a relatively short length as compared with the oil-collecting recess 36, from the gap 321b in the rotational direction of the drive shaft 6. Further, the oil-collecting recesses 35, 36 and the sub oil-collecting recesses 39, 40 extend so that their width is substantially the same as the diameter of the first bore 32 along the longitudinal direction thereof.
The oil-supplying groove 37 extends in the radial direction of the drive shaft 6 and is, at the top end thereof, connected to a forward position of the oil-collecting recess 35 in the rotation direction of the drive shaft 6. As can be seen in
As shown in
The operation of the compressor having the lubricating oil feeding mechanism will now be described.
When the drive shaft 6 of the compressor is rotated by the engine E, the swash plate 16 is also rotated for receiving rotational power of the drive shaft 6 through the lug plate 15 and the hinge mechanism 17. Rotation of the swash plate 16 gets each of the piston 19 to be reciprocated in the cylinder bore 18 so that refrigerant gas in the suction chamber 22 is sucked into the compression chamber 21, and then refrigerant gas in the compression chamber 21 is compressed and is discharged into the discharge chamber 23.
The hinge mechanism 17 serves as an agitator so as to agitate or splash lubricating oil contained in refrigerant gas in the swash plate chamber 12 while the swash plate 16 is rotating because the hinge mechanism 17 corresponds to a portion which partially protrudes from the lug plate 15 and the swash plate 16. When the swash plate 16 is rotated, the hinge mechanism 17 makes lubricating oil stayed in/under the swash plate chamber 12 be circulated therein. By that agitation, some amount of the circulated lubricating oil in the swash plate chamber 12 adheres to the side wall 13, an inner peripheral surface of the swash plate chamber 12 and an end face of the cylinder block 2.
On the other hand, however, a large amount of lubricating oil in the swash plate chamber 12 tends to adhere on the bolts 5 arranged through the swash plate chamber 12, due to the fact that it is easy for lubricating oil splashed and circulated by the rotation of the hinge mechanism 17 to collide with the bolts 5 as an obstacle in the direction of the circulation of lubricating oil. The lubricating oil adhered on the bolts 5 largely drops downwardly toward the bottom of the swash plate chamber 12 directly due to its own weight. The lubricating oil adhered on the bolt 5, a position of which is located near the side wall, tends to drop into the gap 321 due to surface tension.
Lubricating oil gathered in the gaps 321a, 321b flows by its own weight and is led to the oil-collecting recesses 35, 36. Besides, lubricating oil adhered on the side wall surface 34 of the side wall 13 flows downwardly by its own weight and a part of that is collected by the oil-collecting recesses 35, 36, the sub oil-collecting recesses 39, 40 and oil-supplying grooves 37, 38 efficiently due to their configuration. Here, lubricating oil gathered in the sub oil-collecting recesses 39, 40 is led to the oil-collecting recesses 35, 36 through the gaps 321a, 321b respectively. After being collected into the oil-collecting recesses 35, 36, lubricating oil flows in the circumferential direction of the drive shaft 6 along the oil-collecting recesses 35, 36 by its own weight. The oil-supplying grooves 37, 38 are formed further deeper than the oil-collecting recesses 35, 36 whereby feeding lubricating oil from the oil-collecting recesses 35, 36 to the oil-supplying groove 37, 38 can be ensured.
In addition, the revolution of the hinge mechanism 17 with the rotation of the swash plate 16 makes not only lubricating oil in the swash plate chamber 12 be splashed or be circulated but also lubricating oil adhere on the side wall surface 34, in the oil-collecting recesses 35, 36, and in the sub oil-collecting recesses 39, 40 as well as lubricating oil gathered in the gap 321a, 321b flow in the rotational direction of the drive shaft 6 by gas streams accompanied with the circulation of lubricating oil in the swash plate chamber 12. For this reason, lubricating oil adhered on the side wall surface 34 and gathered in the gaps 321a, 321b can easily be collected in the oil-collecting recesses 35, 36 and the sub oil-collecting recesses 39, 40. Especially, when the drive shaft 6 is rotated in the direction as indicated by the arrow shown in
Lubricating oil supplied in the oil-supplying grooves 37, 38 are further guided to the certain space 10 through the oil-supplying apertures 41, 42 so that the certain space 10 can be filled with a large amount of lubricating oil. Therefore, the shaft seal 11 can sufficiently be lubricated. Also, the radial bearing 9 can sufficiently be lubricated. This makes the sliding part such as the shaft seal 11 and the radial bearing 9 much more durable.
The first embodiment of the present invention has the following advantages.
The oil-collecting recesses 35, 36 is connected with the gap 321a, 321b so that lubricating oil collided with the bolts 5 in the route of the circulation of lubricating oil caused by the revolution of the hinge mechanism 17, a portion of which is located near the gap 321a, 321b can effectively be collected into the oil-collecting recesses 35, 36. Therefore, such the lubricating oil adhered on the bolts 5 can positively be utilized for lubrication of the sliding part.
The oil-collecting recesses 35, 36 are arranged extending in the circumferential direction of the drive shaft 6. Therefore, lubricating oil gathered in the gaps 321a, 321b and adhered on the side wall surface 34 can efficiently be collected by the oil-collecting recesses 35, 36. As a result, lubrication for the sliding part can be ensured.
The oil-supplying groove 37 is connected to the oil-collecting recess 35 at the forward position in the rotational direction of the drive shaft 6 with respect to the gap 321a. Due to the revolution of the hinge mechanism 17 with the rotation of the swash plate 16, lubricating oil flows in the rotational direction of the drive shaft 6 led by gas streams accompanied with the circulation of lubricating oil in the swash plate chamber 12, thus, lubricating oil in the oil-collecting recess 35 and lubricating oil below the oil-collecting recess 35 can more easily be fed to the oil-supplying groove 37.
While the oil-collecting recess 35 is arranged extending downwardly from the gap 321a in the rotational direction of the drive shaft 6, the oil-collecting recess 36 is arranged extending downwardly from the gap 321b in the opposite direction of the rotational direction of the drive shaft 6. Therefore, lubricating oil collecting ability of the bolts 5 can be ensured due to the own weight of lubricating oil.
The lubricating oil feeding mechanism comprising the oil-collecting recesses 35, 36 and the oil-supplying grooves 37, 38 can easily be provided due to the fact that a recess and a groove have only to be formed on the side wall 13.
The present invention may be alternatively embodied in the following forms:
Since stress concentration is likely to take place around the first bore 32 under strong fastening power by the bolts 5, in this case, it may be difficult in view of the strength required for the front housing 1 that an oil-collecting recess 50 is formed being connected to all around the circumference of the first bore 32 with a cutting process. According to the second embodiment, however, the connection groove 51 connected with the first bore 32 is arranged narrower than the diameter of the first bore 32. Therefore, the stress concentration to be generated around the first bore 32 can be reduced.
According to the fourth embodiment, lubricating oil adhered on the bolt 5a flows to the first sub oil-collecting recess 56 through the gap 321a. Also, lubricating oil adhered on the bolt 5c flows to the oil-collecting recess 55 through the gap 321c together with lubricating oil flowing in the first sub oil-collecting recess 56. On the other hand, the second sub oil-collecting recess 57 collects lubricating oil adhering on the side wall surface 34 and guides the lubricating oil to the oil-collecting recess 55 through the gap 321a, the first sub oil-collecting recess 56 and the gap 321c in turn. The oil-collecting recess 55 as well as the first sub oil-collecting 56 can collect lubricating oil adhering on the side wall surface 34 as same as in the first embodiment described above.
Lubricating oil collected in the oil-collecting recess 55 is guided along the oil-supplying groove 58 and is led to the certain space 10 shown in
The present invention may further be embodied in the following forms:
In addition, it is possible to omit the sub oil-collecting recesses 39, 40 in the first embodiment, and also possible to omit the sub oil-collecting recess 57 in the fourth embodiment.
In the first embodiment, the oil-supplying grooves 37, 38 may be connected to the oil-collecting recesses 35, 36 at approximately the middle point thereof respectively.
In the first embodiment, it is not necessarily required to make the oil-supplying grooves 37, 38 deeper than the oil-collecting recesses 35, 36. it may be implemented that both of the grooves 37, 38 and recesses 35, 36 have the same depth.
In the fourth embodiment, in addition to the lubricating oil feeding mechanism described before, a first sub oil-collecting recess connects the gap 321b to a gap 321d which is in the upper position with respect to the shaft seal 11 as sliding part to be lubricated in the housing in an operating state of the mounted compressor. Also, a second sub oil-collecting recess is connected to the gap 321b, and an oil-collecting recess is connected to the gap 321d, the oil-collecting recess being connected to an oil-supplying groove. Although both of those mechanism are adopted together so as to collect lubricating oil gathered in the gaps 321a, 321b, 321c and 321d, only one of the described mechanism might be used to improve the lubricativity.
In the fourth embodiment, the oil-supplying groove 58 is connected to the sub oil-collecting recess 56. In this embodiment, the sub oil-collecting recess 56 represents an oil-collecting recess, and the oil-collecting recess 55 represents a sub oil-collecting recess.
In each embodiment described above, the shape of each oil-collecting recess 35, 36, 50 and 55, each sub oil-collecting recess 39, 40, 54 and 56, and the connection groove 51 is formed arched. It may, however, be possible to form each recess and the groove mentioned above to a straight shape or a wave shape.
The present invention may be embodied in compressors other than the compressors of
Finally, it will be understood by those skilled in the art that the foregoing description is of preferred embodiments of the disclosed invention, and that various changes and modifications may be made to the present invention without departing from the spirit and scope thereof.
Number | Date | Country | Kind |
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P2006-263871 | Sep 2006 | JP | national |