This invention relates to an internal combustion engine including a lubrication system, and more particularly to a lubrication fluid storage system that is vented.
The cylinders and other components in an internal combustion engine require lubrication by oil or other suitable fluid to be able to operate properly. For vehicles operating over steep inclines and other severe grade conditions, the ability of the crank case to supply lubrication fluid may be compromised. Furthermore, engine packaging requirements may require engine configurations which further exasperate these issues, and may create additional issues such as flooding by the lubrication fluid while operating on severe inclines or grades. Therefore, further improvements in lubrication fluid storage and delivery are needed.
Embodiments include an internal combustion engine including a lubrication fluid storage system that is at least partially separated from the crankcase to provide effective management and supply of the lubrication fluid even while operating at severe inclines or grades, such as at grades greater than 50%. The lubrication fluid storage system includes an upper storage reservoir and a lower storage reservoir that are connected to one another via at least two passages through a block of the engine so that a supply of lubrication fluid remains available for distribution to the engine components regardless of the angular orientation of the engine due to operation over a severe incline or grade.
In one embodiment, the upper storage reservoir includes at least one fluid return pocket and at least one air return pocket connected to receive air and lubrication fluid from air/fluid separator(s). The upper storage reservoir also includes an air outlet for venting air from the upper storage reservoir, and a plurality of vents connected to the air outlet. The connection of the plurality of vents is configured so that at least one of the plurality of events is not flooded with lubrication fluid over severe grades or inclines.
This summary is provided to introduce a selection of concepts that are further described below in the illustrative embodiments. This summary is not intended to identify key or essential features of the claimed subject matter, nor is it intended to be used as an aid in limiting the scope of the claimed subject matter. Further embodiments, forms, objects, features, advantages, aspects, and benefits shall become apparent from the following description and drawings.
For the purposes of promoting an understanding of the principles of the invention, reference will now be made to the embodiments illustrated in the drawings and specific language will be used to describe the same. It will nevertheless be understood that no limitation of the scope of the invention is thereby intended, any alterations and further modifications in the illustrated embodiments, and any further applications of the principles of the invention as illustrated therein as would normally occur to one skilled in the art to which the invention relates are contemplated herein.
Referring to
The internal combustion engine 102 may be coupled to a transmission (not shown), which may be a part of a powertrain for propelling a vehicle driven by engine 102 via wheels, tracks, etc. The engine 102 may be any type of internal combustion engine that requires lubrication, including at least a diesel, gasoline, or natural gas engine, and/or combinations thereof. The internal combustion engine 102 may propel the vehicle, or may provide power that is used by other means, such as an electric drive, that propels the vehicle. In the illustrated embodiment of
The lubrication fluid storage system 120 includes, in the illustrated embodiment, an upper storage reservoir 122 and a lower storage reservoir 124 for storing lubrication fluid 126 (
A number of passages 128, 129, 130 are provided through engine block 104 to connect upper storage reservoir 122 with lower storage reservoir 124 to provide the lubrication fluid to or from lower reservoir 124. In the illustrated embodiment, each of the reservoirs 122, 124 is elongated between opposite ends 122a, 122b and opposite ends 124a, 124b, respectively. The direction of elongation extends in the rearward-forward direction of the internal combustion engine 102, i.e. in the direction of travel of the vehicle system 100. First passage 128 is located or offset toward or adjacent to ends 122a, 124a of reservoirs 122, 124. In addition, another passage, such as third passage 130, is located or offset toward or adjacent to ends 122b, 124b of reservoirs 122, 124. Other embodiments contemplate that one or two passages, or more than three passages, are provided to connect reservoirs 122, 124.
As shown in
Referring to
The returned lubrication fluid 126 from the engine components and/or crankcase 108a, 108b is pumped by scavenge pump(s) 134 to pass through the air/fluid separator(s) 150a, 150b so that the separated lubrication fluid can be returned to and stored in upper storage reservoir 122, as described further below. Air/fluid separators 150a, 150b include corresponding fluid outlets 152a, 152b connected to respective fluid return pockets of upper storage reservoir 122. Air/fluid separators 150a, 150b also include corresponding air outlets 154a, 154b connected to respective air return pockets of upper storage reservoir 122. The returned air separated by the air/fluid separator(s) 150a, 150b is outlet from upper storage reservoir 122 to an apparatus 136 such as a power take-off (PTO) housing or a breather, via an air outlet 138 connected to an air compartment of upper storage reservoir 122. The returned and separated fluid is provided from upper storage reservoir 122 to lower storage reservoir 124 through one or both passages 128, 130. The lubrication fluid 126 in lower storage reservoir 124 is provided via a lubrication fluid outlet 132 to a lubrication fluid pump 144 for circulation to the plurality of components of engine 102.
Referring to
Referring now to
A plurality of vents 180, 182, 184, 186 are provided at distributed locations about the interior 160 to ensure proper venting for flow of fluid from upper storage reservoir 122 to lower storage reservoir 124 through outlets 128′, 130′ connected to corresponding ones of the passages 128, 130. In the illustrated embodiment, a first vent 180 is located adjacent the intersection of first end 176 and first side 172, a second vent 182 is located adjacent the intersection of first end 176 and second side 174, a third vent 184 is located adjacent the intersection of second end 178 and first side 172, and a fourth vent 186 is located adjacent the intersection of second end 178 and second side 174. Other embodiments contemplate other locations of vents 180, 182, 184, 186 and/or more or fewer than four vents, so long as at least one of the vents remains unflooded in response to upper reservoir 122 being sloped or inclined.
Vents 180, 182, 184, 186 are in fluid communication with an air compartment 188 in interior 160 of housing 170. Air compartment 188 is fluidly isolated from the lubrication fluid return pockets 200a, 200b of upper storage reservoir 122. Air compartment 188 is fluidly connected to the air outlet 138. The air compartment 188 is also fluidly connected to each of the plurality of vents 180, 182, 184, 186 with respective ones of a plurality of vent passages 190, 192, 194, 196, at least when upper storage reservoir 122 is operating on a horizontal grade.
In the illustrated embodiment, the first vent passage 190 connects the first vent 180 to the air compartment 188. The first vent passage 190 extends from the first vent 180 along the first side 172 toward the second end 178, and along the second end 178 to a first outlet 210 to the air compartment 188. The second vent passage 192 connects the second vent 182 to the air compartment 188. The second vent passage 192 extends from the second vent 182 along the first end 176 toward the first side 172, and along the first side 172 toward the second end 178 to a second outlet 212 to the air compartment 188. The third vent passage 194 connects the third vent 184 to the air compartment 188. The third vent passage 194 extends from the third vent 184 along the second end 178 toward the second side 174, and along the second side 174 toward the first end 176 to a third outlet 214 to the air compartment 188. The fourth vent passage 196 connects the fourth vent 186 to the air compartment 188. The fourth vent passage 196 extends from the fourth vent 186 along the second side 174 toward the first end 176, and along the first end 176 toward the first side 172 to a fourth outlet 216 to the air compartment 188.
Referring to
In particular, in
Although four vents are shown at the corners of housing 170, other arrangements and locations of vents 180, 182, 184, 186 are contemplated so long as at least one vent and its respective vent passage can remain non-flooded and connected to air compartment 188 for venting when one or more other vents are flooded. This is accomplished by vent passages 190, 192, 194, 196 being arranged so that at least one vent passage 190, 192, 194, 196 extends above the flooded fluid level to its respective outlet 210, 212, 214, 216 into the air compartment 188. In addition, although housing 170 is shown is shown with fluid return pockets 200a, 200b and air return pockets 202a, 202b, such pockets can be eliminated in other embodiments of the storage reservoir contemplated herein.
Various aspects of the present disclosure are contemplated as indicated in the claims appended hereto. According one aspect, a system includes an internal combustion engine for a vehicle. The internal combustion engine includes a block, a plurality of components supported by the block, and a lubrication fluid for lubricating the plurality of components. A lubrication fluid storage system is provided for storing a supply of the lubrication fluid to lubricate the plurality of components. The lubrication fluid storage system includes at least one reservoir for receiving the lubrication fluid collected from the plurality of components and for providing lubrication fluid to the plurality of components. The storage reservoir includes an air outlet connected to a plurality of vents that are located around the storage reservoir so that the air outlet remains unflooded while at least one of the plurality of vents is flooded with lubrication fluid in response to tilting of the storage reservoir.
In an embodiment, at least one of the plurality of vents remains unflooded in response to the storage reservoir being tilted at a grade of at least 50%. In an embodiment, the air outlet is connected to at least one of a power take-off and a breather of the internal combustion engine
In an embodiment, at least one return passage extends through the block for returning lubrication fluid to the storage reservoir. In an embodiment, the at least one return passage is connected to an air/fluid separator located below the storage reservoir. In an embodiment, the air/fluid separator includes a fluid connection for returning separated lubrication fluid to a fluid return pocket of the storage reservoir and an air connection for outputting separated air to an air return pocket of the storage reservoir. In an embodiment, the air/fluid separator receives lubrication fluid from a first crankcase of the internal combustion engine. A second air/fluid separator is located below the storage reservoir for receiving lubrication fluid from a second crankcase of the internal combustion engine.
In an embodiment, the storage reservoir includes a first end, a second end opposite the first end, a first side, and a second side opposite the first side, the first and second sides connecting the first and second ends. The plurality of vents includes a first vent adjacent a connection of the first end and the first side, a second vent adjacent a connection of the first end and the second side, a third vent adjacent a connection of the second end and the first side, and a fourth vent adjacent a connection of the second end and the second side.
In an embodiment, the storage reservoir includes an air compartment connected to the air outlet, and the air compartment is connected to each of the plurality of vents with respective ones of a plurality of vent passages. In an embodiment, the plurality of vent passages includes a first vent passage connecting the first vent to the air compartment. The first vent passage extends from the first vent along the first side toward the second end, and along the second end to a first outlet into the air compartment. The plurality of vent passages also includes a second vent passage connecting the second vent to the air compartment. The second vent passage extends from the second vent along the first end toward the first side, and along the first side toward the second end to a second outlet into the air compartment. The plurality of vent passages also includes a third vent passage connecting the third vent to the air compartment. The third vent passage extends from the third vent along the second end toward the second side, and along the second side toward the first end to a third outlet into the air compartment. The plurality of vent passages also includes a fourth vent passage connecting the fourth vent to the air compartment. The fourth vent passage extends from the fourth vent along the second side toward the first end, and along the first end toward the first side to a fourth outlet into the air compartment.
In an embodiment, the storage reservoir is an upper storage reservoir and the lubrication fluid storage system includes a lower storage reservoir connected to the upper storage reservoir. The lower storage reservoir is for storing the lubrication fluid to circulate to the plurality of components of the internal combustion engine;
According to another aspect, a lubrication system for an internal combustion engine includes a storage reservoir for providing lubrication fluid to the internal combustion engine. The storage reservoir includes an air compartment connected to an air outlet for removing air from the storage reservoir and a plurality of vents connected to the air compartment via respective ones of a plurality of vent passages.
In an embodiment, the storage reservoir is connected to a lower storage reservoir. In an embodiment, at least one air/fluid separator is connected between the lower storage reservoir and the storage reservoir. In an embodiment, the air/fluid separator includes a fluid connection for returning separated lubrication fluid to a fluid return pocket of the storage reservoir and an air connection for outputting separated air to an air return pocket of the storage reservoir.
In an embodiment, the storage reservoir includes a first end, a second end opposite the first end, a first side, and a second side opposite the first side, the first and second sides connecting the first and second ends. The plurality of vents includes a first vent adjacent a connection of the first end and the first side, a second vent adjacent a connection of the first end and the second side, a third vent adjacent a connection of the second end and the first side, and a fourth vent adjacent a connection of the second end and the second side. In an embodiment, the storage reservoir includes an air compartment connected to the air outlet, and the air compartment is connected to each of the plurality of vents with respective ones of a plurality of vent passages.
In an embodiment, the plurality of vent passages includes a first vent passage connecting the first vent to the air compartment. The first vent passage extends from the first vent along the first side toward the second end, and along the second end to a first outlet into the air compartment. The plurality of vent passages also includes a second vent passage connecting the second vent to the air compartment. The second vent passage extends from the second vent along the first end toward the first side, and along the first side toward the second end to a second outlet into the air compartment. The plurality of vent passages also includes a third vent passage connecting the third vent to the air compartment. The third vent passage extends from the third vent along the second end toward the second side, and along the second side toward the first end to a third outlet into the air compartment. The plurality of vent passages also includes a fourth vent passage connecting the first vent to the air compartment. The fourth vent passage extends from the fourth vent along the second side toward the first end, and along the first end toward the first side to a fourth outlet into the air compartment.
In an embodiment, a first air/fluid separator and a second air fluid separator are each connected to the storage reservoir. In an embodiment, the first air/fluid separator includes a first fluid connection for returning separated lubrication fluid to a first fluid return pocket of the storage reservoir and a first air connection for outputting separated air to a first air return pocket of the storage reservoir. The second air/fluid separator includes a second fluid connection for returning separated lubrication fluid to a second fluid return pocket of the storage reservoir and a second air connection for outputting separated air to a second air return pocket of the storage reservoir.
In an embodiment, the vents of the plurality of vents are located adjacent respective ones of a plurality of corners of the storage reservoir.
While the invention has been illustrated and described in detail in the drawings and foregoing description, the same is to be considered as illustrative and not restrictive in character, it being understood that only certain exemplary embodiments have been shown and described. Those skilled in the art will appreciate that many modifications are possible in the example embodiments without materially departing from this invention. Accordingly, all such modifications are intended to be included within the scope of this disclosure as defined in the following claims.
In reading the claims, it is intended that when words such as “a,” “an,” “at least one,” or “at least one portion” are used there is no intention to limit the claim to only one item unless specifically stated to the contrary in the claim. When the language “at least a portion” and/or “a portion” is used the item can include a portion and/or the entire item unless specifically stated to the contrary.
This Project Agreement Holder (PAH) invention was made with U.S. Government support under Agreement No. W15QKN-14-9-1002 awarded by the U.S. Army Contracting Command-New Jersey (ACC-NJ) Contracting Activity to the National Advanced Mobility Consortium. The Government has certain rights in the invention.