Various aspects of the present disclosure relate to a cleaning attachment that couples to a power tool, such as an impact driver, lug wrench, etc., and in particular to a cleaning attachment that cleans vehicle components, including hub components, e.g., tire lugs, corresponding wheel hub, flanges, etc.
Vehicles, trailers, and other over-the-road structures rely upon wheels that attach to corresponding axles to facilitate movement. Briefly, a wheel hub assembly is located between brake drums (or discs) and a drive axle. The wheel hub assembly typically includes a hub having a hub flange, and threaded studs (referred to as lugs) that extend orthogonally outward from the hub flange. The lugs extend in a pattern that aligns with lug openings in a corresponding wheel rim. The wheel rim mounts against the wheel hub such that each lug projects through a corresponding lug opening in the rim. Lug nuts tighten against the rim, thus securing the wheel rim to the wheel hub assembly. A tire is mounted to the rim and is typically inflated with air or other suitable gas, thus defining a system suitable for motion.
According to aspects of the present disclosure, a tool attachment for cleaning wheel hub components comprises a tool body having a drive end and a cleaning end. The cleaning end comprises an axial end face, a lug receiving opening extending into the tool body through the axial end face, and a chamber. The tool attachment also comprises a brush strip (e.g., brushes, bristles, or other cleaning features). In some embodiments, the brush strip comprise a replaceable brush strip that is releasably securable within the chamber of the cleaning end. In other embodiments, the brush strip can be permanently secured within the chamber of the cleaning end. Regardless of configuration, the brush strip is used to clean a lug as described in greater detail herein.
In some embodiments, the tool attachment also includes an abrasive disk holder having an aperture therethrough. The abrasive disk holder is adjacent to the axial end face such that the aperture aligns with the lug receiving opening. In some configurations, the abrasive disk holder is fixed to the axial end face of the tool attachment. In other configurations, the abrasive disk holder is detachable from the axial end face of the tool attachment. Regardless of configuration, the abrasive disk holder attaches an abrasive disk to the axial end face of the tool body. Here, the abrasive disk can be permanently attached to the abrasive disk holder, or the abrasive disk can be detachable from the abrasive disk holder.
In some embodiments, the abrasive disk holder is detachably connectable to the axial end face such that, when attached to the axial end face, the aperture aligns with the lug receiving opening. Further, in some embodiments, the abrasive disk has a disk aperture that extends therethrough such that when installed on the abrasive disk holder, the disk aperture aligns with the abrasive disk holder aperture. Moreover, in some embodiments, the abrasive disk has a first abrasive surface on a major face of the abrasive disk and, optionally, a second abrasive surface defining the side walls of the disk aperture. This allows, for instance, the abrasive disk to clean a hub flange via the major face, a lug via the side walls of the disk aperture, a combination thereof, etc.
Yet further, in some embodiments, the abrasive disk holder is not necessary, e.g., where an abrasive disk is otherwise mounted (permanently or temporarily) or is otherwise mountable, to the tool attachment, e.g., using adhesive, pins, threads, or other securement.
According to further aspects of the present disclosure, a tool attachment for cleaning wheel hub components comprises a tool body having a drive end, a cleaning end, and an arm portion extending between the drive end and the cleaning end. The cleaning end comprises an axial end face, and a lug receiving opening extending into the tool body through the axial end face, thus providing an opening into a chamber within the cleaning end of the tool body. The chamber has a diameter that is greater than a diameter of the lug receiving opening.
In some embodiments, the chamber is configured to receive a replaceable brush strip as described in greater detail herein. As noted above, in other embodiments, the brush strip can be permanently installed in the chamber.
When a replaceable brush strip is installed in the tool body, a first edge of the brush strip engages a first side of an abutment member, and a second edge, opposite the first edge, of the brush trip engages a second side of the abutment member, so as to prevent the replaceable brush strip from slipping or otherwise rotating relative to the tool body.
In some embodiments, an abrasive disk couples to the axial end face of the tool attachment. The abrasive disk can permanently couple to the axial end face, or the abrasive disk can be replaceable, e.g., using an appropriate attachment means.
For instance, in some embodiments, the tool attachment also comprises an abrasive disk holder having an aperture therethrough. In an example embodiment, the abrasive disk holder is detachably connectable to the axial end face such that the aperture aligns with the lug receiving opening. The detachable abrasive disk holder has a surface for attaching an abrasive disk to the axial end face of the tool body. Here, an abrasive disk can be attachable to the abrasive disk holder, or the abrasive disk can be permanently attached to the abrasive disk holder.
In other embodiments, the abrasive disk holder is not detachable. For instance, some embodiments include an abrasive disk that is permanently attached to the abrasive disk holder, whereas other embodiments comprise an abrasive disk that is attachable and removeable from the abrasive disk holder. Regardless of configuration, the abrasive disk is configured to clean at least one of a wheel hub and a lug. Moreover, in embodiments where an abrasive disk is replaceable, the abrasive disk can attach to the tool attachment, e.g., via the axial end face, via a fixed abrasive disk holder (e.g., structure on the axial end face), or via a detachable abrasive disk holder, which allows abrasive disks to be swapped out as the abrasive disk wears out.
The tool attachment also comprises a central bore that extends from the chamber of the cleaning end into the arm portion of the tool body such that a lug can be passed through the lug receiving opening, through the chamber, and into the central bore.
According to yet further aspects of the present disclosure, a tool attachment for cleaning wheel hub components comprises a tool body having a drive end, a cleaning end, and an arm portion extending between the drive end and the cleaning end. The cleaning end further comprises an axial end face, a lug receiving opening extending into the tool body through the axial end face, and a chamber within the cleaning end of the tool body. The chamber has a diameter that is greater than a diameter of the lug receiving opening. The cleaning end also comprises an abutment member aligned in an axial direction along an interior side wall of the chamber.
In some embodiments, the tool attachment also comprises a detachable abrasive disk holder. The detachable abrasive disk holder has an aperture therethrough and is detachably connectable to the axial end face of the tool body such that the aperture aligns with the lug receiving opening. The detachable abrasive disk holder has a surface for attaching an abrasive disk to the axial end face of the tool body.
Moreover, an abrasive disk can be attached to the axial end face, e.g., via the detachable abrasive disk holder. The abrasive disk has a disk aperture that extends therethrough such that when installed on the abrasive disk holder, the disk aperture aligns with the abrasive disk holder aperture. Here, the abrasive disk has a first abrasive surface on a major face of the abrasive disk and a second abrasive surface defining the side walls of the disk aperture.
Referring generally to the drawings, and in particular to
Referring to
Referring generally to
Occasionally, a tire must be replaced, rotated, or otherwise serviced, which requires the wheel 10 to be removed from the hub assembly 20. Typically, removal of the wheel 10 from the hub assembly 20 reveals any built up contamination, e.g., dust, dirt, debris, rust, corrosion, etc., on the threaded studs and hub flange. Any such contamination should be cleaned before re-installing or replacing the wheel 10.
Tool Attachment
Referring to
The tool attachment 30 comprises in general, a tool body having a drive end and a cleaning end, where the cleaning end comprises an axial end face, a lug receiving opening extending into the tool body through the axial end face, and a chamber. A brush strip is within the chamber of the cleaning end.
More specifically, as illustrated, the tool attachment 30 comprises an optional tool coupler 32, an optional sleeve 34, a tool body 36, a brush strip 38 (which can be replaceable in some embodiments), an optional abrasive disk holder 40, one or more optional fasteners 42, and an abrasive disk 44.
The tool body 36 includes in general, a drive end 36A, an arm portion 36B, and a cleaning end 36C. In some embodiments, the tool coupler 32 is integral with the tool body 36, e.g., built into the drive end 36A. In other embodiments, the tool coupler 32 is attachable to, and detachable from the drive end 36A of the tool body 36, thus providing flexibility in the tools and tool types, that can drive the tool attachment 30. As will be described in greater detail herein, the tool coupler 32 can be configured to the specific tool used to drive the tool attachment 30, and can provide a plug, socket, or other configuration as necessary to couple to a corresponding power tool.
The brush strip is positioned within a chamber of the cleaning end 36C of the tool body 36. In some embodiments, an optional securement 46, e.g., a pin, wall, nub, extending surface, etc., is provided in the cleaning end. The optional securement 46 is useful in configurations where the brush strip is replaceable, e.g., to hold the ends of the replaceable brush strip 38 in place during use and/or to facilitate removal of a worn brush strip 38, as will be described in greater detail herein.
In some embodiments, the abrasive disk holder 40 has an aperture therethrough. For instance, as illustrated, the abrasive disk holder 40 is adjacent to the axial end face of the cleaning end 36C of the tool body 36, such that the aperture aligns with the lug receiving opening. The abrasive disk holder has a surface for attaching an abrasive disk to the axial end face of the tool body, examples of which are described in greater detail herein.
Tool Coupler
Referring now to
Referring to
In alternative embodiments, the male threaded portion 50 of the tool coupler 32 could be replaced with a female threaded portion that is received by a mating male threaded portion of the tool body 36. In yet other alternative embodiments, other attachment means can be utilized to temporarily mechanically secure the tool coupler 32 to the tool body 36. Likewise,
Moreover, it is possible to have multiple different tool couplers 32, e.g., each tool coupler instance configured to temporarily secure the tool body 36, but each having a different shaped configuration of tool engaging attachments, e.g., to mate with different rotary tools.
Sleeve
Referring briefly to
Referring now to
Tool Body
Referring to
As best illustrated in
The arm portion 36B of the tool body 36 receives the optional sleeve 34 (where utilized). In such example embodiments, a handle length (HL) of the arm portion 36B should correspond with, e.g., be the same length or longer than, the corresponding sleeve length (SL) (
Also, as shown, the cleaning end 36C includes an axial end face 62. The axial end face 62 provides a surface to connect an abrasive disk, e.g., via an optional disk holder 40 (
As best illustrated in
Moreover, the drive end 36A and arm portion 36B of the tool body 36 have an outside diameter (OD). In practical applications, the outside diameter (OD) can be generally tubular in shape. Moreover, where a sleeve 34 is provided, the sleeve inside diameter (SID) should allow the sleeve 34 to fit over the outside diameter (OD) of the drive end 36A and arm portion 36B of the tool body 36, enabling the tool body 36 to rotate within the sleeve 34.
Cleaning Features
As best illustrated in
In some embodiments, the lug receiving opening 66 transitions through the cleaning end 36C into a central bore 68, e.g., at least partially into/through the arm portion 36B of the tool body 36. The central bore 68 is dimensioned such that a lug can recess into the tool body 36, even into the arm portion 36B in some embodiments. This allows the tool attachment 30 to clean lugs of various length. In this regard, the length (L) of the tool body 36 (
Referring specifically to
The chamber 70 has a chamber diameter (CD) that is greater than a lug diameter (LD) of the lug receiving opening 66. This is also clarified by the dashed lines in
The central bore 68 (where provided), has a diameter generally similar to the lug diameter (LD) of the lug receiving opening 66. As such, the cleaning end 36C has an internal face 72 opposite the axial end face 62. The internal face 72 provides a second locking feature that prevents the replaceable brush strip 38 from detaching from the tool body 36 or otherwise coming out of position once installed.
A length of the chamber 70 (LC) should correspond to a width of the replaceable brush strip 38. Moreover, a circumference of the chamber 70 should correspond with a length of the replaceable brush strip 38. This allows the replaceable brush strip 38 to sit in the chamber 70 and wrap around an inner side wall of the chamber 70.
In some embodiments, there may not be enough friction between the replaceable brush strip 38 and the inner side wall of the chamber 70 to keep the replaceable brush strip 38 rotating with the tool body 36 under the force of contact between the replaceable brush strip 38 and a corresponding lug to be cleaned. In this regard, a securement (e.g., analogous to the securement 46—
Notably, the shape of the internal volume of the cleaning end 36C of the tool body 36 include features that secure the replaceable brush strip 38 in the tool body 36 such that a cap or other structure is unnecessary to hold the replaceable brush strip 38 in place. For instance, the axial end face 62 cooperates with the internal face 72 to create abutments that prevent the replaceable brush strip 38 from backing out of the tool body 36 or otherwise coming out of position. Alternatively and/or additionally, inward tabs or nubs can be formed in the side wall of the lug receiving opening 66 to temporarily and mechanically lock the replaceable brush strip 38 in place.
In other embodiments, the brush strip 38 can be permanently installed, or otherwise integral with the tool body 36. Here, when the brushes of the brush strip 38 are worn out, the entire tool can be replaced.
With specific reference to
Referring now to
Notably, as best illustrated in
Thus, in use, when the tool attachment is first brought into contact with a lug 24 (
Replaceable Brush Strip
Referring to
Hub Cleaning Abrasive Pad
Referring now to
Referring to
In some embodiments, the abrasive disk holder 40 is detachable from the axial end face of the tool body. This allows ready removal of the abrasive disk holder 40 (and hence, the abrasive disk 44) from the tool body 36 to facilitate quick changeover of abrasive pads of the abrasive disk 44. In other embodiments, the abrasive disk holder 40 is permanently fixed to the axial end face of the tool body.
In some embodiments, the abrasive disk 44 is replaceable from (i.e. can temporarily attach to) a corresponding abrasive disk holder 44. This allows replacement of the abrasive disk 44 while keeping and/or re-using the abrasive disk holder 40. Here, the abrasive disk holder 44 can be detachable from the axial end face of the tool body, or the abrasive disk holder 44 can be fixed to the axial end face of the tool body.
In some embodiments, the abrasive disk 44 is permanently attached to the abrasive disk holder 40 such that the abrasive disk holder 40 and abrasive disk 44 are a pair. In embodiments where the abrasive disk 44 is replaceable, the abrasive disk holder 40 and abrasive disk 44 are replaced a s a pair. In other embodiments, where the abrasive disk holder 40 and abrasive disk 44 are fixed to the axial end face of the tool body, the entire tool attachment may be replaced when the abrasive disk 44 wears out.
Correspondingly,
Referring to
Referring to
The abrasive disk holder 40 has a surface for attaching the abrasive disk 44 to the axial end face of the tool body 36, e.g., via temporary attachment such as adhesive, hook and loop securements, via permanent attachment, etc. In this regard, rotation of the tool body 36 rotates the abrasive disk 44, providing the ability to clean a surface, e.g., a hub flange.
Referring to
The tool attachment 30 is analogous to previously described embodiments. That is, the tool attachment 30 includes a tool body 36 having a drive end 36A, an arm portion 36B, and a cleaning end 36C. The cleaning end 36C includes a chamber for receiving a replaceable brush strip 38. Moreover, an optional disk holder 40 can be detachably connected to an axial end face of the tool body 36, e.g., via fasteners such as shoulder bolts. An abrasive disk 44 attaches to the disk holder 40 (or optionally directly to the axial end face of the tool body 36. In this regard, like elements are illustrated with like reference numbers, and the above descriptions can apply by analogy. Moreover, the embodiment of
Notably, the example embodiment is adapted to plug directly into a tool (not shown) and includes a tool socket 96 that receives a rotatable member of the corresponding tool. An undercut 98 or any other features can be provided in order to temporarily lock or otherwise secure the tool attachment 30 to the tool, e.g., when using an impact wrench, etc.
Referring now to
Referring to the FIGURES generally, in some embodiments, the abrasive disk holder 40 has an aperture therethrough that aligns with the lug receiving opening 66 of the tool body 36. Abrasive disks 44 also have a corresponding aperture. This allows a lug to pass through the abrasive disk holder 40 and recess into the chamber 70 containing the replaceable brush strip 38, allowing the simultaneous cleaning of a lug (via the brushes 82 of the replaceable brush strip 38) and cleaning of a hub flange and lug (via the abrasive disk 44).
Referring generally to the FIGURES, various aspects, e.g., embodiments, configurations, features, functions, etc., have been described herein. In this regard, any one or more aspects described with reference to any FIGURE can be combined with, added to, or replaced with, any one or more aspects described with reference to any other FIGURE(S) to achieve various combinations of tool attachments.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the disclosure. As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises” and/or “comprising,” when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
The corresponding structures, materials, acts, and equivalents of all means or step plus function elements in the claims below are intended to include any structure, material, or act for performing the function in combination with other claimed elements as specifically claimed. The description of the present disclosure has been presented for purposes of illustration and description but is not intended to be exhaustive or limited to the disclosure in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the disclosure. Aspects of the disclosure were chosen and described in order to best explain the principles of the disclosure and the practical application, and to enable others of ordinary skill in the art to understand the disclosure for various embodiments with various modifications as are suited to the particular use contemplated.
This application claims the benefit of U.S. Provisional Patent Application Ser. No. 62/823,069, filed Mar. 25, 2019, entitled LUG AND HUB CLEANING ATTACHMENT, the disclosure of which is hereby incorporated by reference.
Number | Date | Country | |
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62823069 | Mar 2019 | US |