Lug nut magazine

Information

  • Patent Grant
  • 6557727
  • Patent Number
    6,557,727
  • Date Filed
    Friday, December 7, 2001
    23 years ago
  • Date Issued
    Tuesday, May 6, 2003
    21 years ago
  • Inventors
  • Original Assignees
    • (Mooresville, NC, US)
  • Examiners
    • Noland; Kenneth W.
    Agents
    • Adams, Schwartz & Evans, P.A.
Abstract
A lug nut dispenser including a housing having an interior wall defining an elongate chamber for receiving lug nuts therein, an exterior wall, an upstream end for releasably receiving a drive impact tool, and a downstream end defining a port communicating with the chamber for permitting consecutive release and ejection of the lug nuts therethrough. A displacer ring is carried on the exterior walls of the housing and slides relative thereto. A displacer is connected to the ring and extends through a slot defined by and extending through the housing into the chamber. The displacer slides along the slot for moving the nuts downstream. The displacer includes a shoulder for engaging a nut positioned in the chamber for permitting sequential, axially-aligned movement of the nuts through the chamber. There are also at least two spaced-apart, flexible detent arms. Each arm has first and second ends. The second end includes a tip and is moveable between nut-retaining and nut-dispensing positions.
Description




TECHNICAL FIELD AND BACKGROUND OF THE INVENTION




This invention relates to a lug nut magazine that is used with a drive impact tool to mount and remove lug nuts from the wheel hubs of an automobile or other wheeled vehicle. Although the magazine may be used under any circumstances in which a user needs to change a tire on a vehicle, the magazine is ideally suited for use in those instances in which one or more tires must be quickly changed, such as during a pit stop made during a road or track race.




Individuals who must change a tire under race conditions are faced with the challenge of loosening the lug nuts on the studs of a wheel well, raising the tire off of the ground, removing the lug nuts from the studs, ensuring that the removed nuts are corralled and not lost, replacing the tire, retrieving the lug nuts, replacing and tightening the lug nuts on the studs, and then lowering the new tire back onto the ground—all in error-free, rapid succession. Given the number of steps involved and short period of time available, this task is virtually impossible to execute without mechanical assistance. While prior art devices exist which permit a user to quickly remove, replace, and store lug nuts during the tire-changing process, such devices lack the internal components necessary to make such a high-speed process run smoothly. Specifically, such devices lack sufficient stabilizing features to ensure that the lug nuts are received within and dispensed from the device in a controlled, yet rapid manner, and do not prevent the lug nuts from jamming within and destroying the operability of the device.




The present invention solves these problems by providing a lug nut magazine having unique, internal detent and guide structures that cooperate with an internal displacer which is connected to and moved by an external displacer ring for allowing lug nuts to slide smoothly through the interior of the magazine. The magazine of the present invention does not require the use of compression springs or ball bearings. Furthermore, unlike prior art devices which often require multiple release mechanisms to be simultaneously, identically manipulated for the device to function properly, removal of lug nuts from the present invention is achieved by simply urging the external displacer ring toward the open end of the magazine. The lug nut magazine of the present invention offers a reliable removal, storage, and dispensing device that permits its user to rapidly change a tire without losing the lug nuts, having to dislodge nuts jammed within the device, or having to resort to time-consuming, manual installation of the lug nuts.




SUMMARY OF THE INVENTION




Therefore, it is an object of the present invention to provide a lug nut magazine adapted for use with a drive impact tool that permits rapid removal and replacement of lug nuts positioned on the studs of a wheel hub.




It is another object of the present invention to provide a lug nut magazine that includes an internal chamber having features which prevent lug nuts stored therein from jamming as they are positioned within and dispensed from the chamber.




It is another object of the invention to provide a lug nut magazine that includes uniquely-shaped detent arms that maintain lug nuts within the magazine in the absence of pressure on an externally-located dispenser ring, which in turn causes movement of the nuts toward the dispensing end of the magazine.




It is another object of the invention to provide a lug nut magazine that is formed from readily available materials and components which are easy and relatively inexpensive to manufacture and supply.




These and other objects of the present invention are achieved in the preferred embodiments disclosed below by providing a lug nut dispenser adapted for use with a drive impact tool for mounting and removing a plurality of lug nuts from a wheel hub. The dispenser has a housing including interior and exterior walls. The interior wall defines an elongate chamber adapted for receiving the lug nuts therein. The housing also has an upstream end adapted for releasably receiving the drive impact tool, and a downstream end defining a port communicating with the chamber for permitting consecutive release and ejection of the lug nuts therethrough. A displacer ring is carried on the exterior wall of the housing and is adapted for sliding movement relative thereto. A displacer is connected to the displacer ring and extends through a slot defined by and extending through the housing and into the elongate chamber. The displacer is adapted for sliding movement along the slot relative to the chamber for moving the nuts in a downstream direction in response to movement of the displacer ring. The displacer includes a radially and inwardly-extending shoulder for engaging adjacent radially and inwardly-extending faces of a nut positioned in the chamber for providing a first stabilizing surface for permitting sequential, axially-aligned movement of the nuts through the chamber. The lug nut dispenser also includes at least two spaced-apart, flexible detent arms. Each of the detent arms has a first end connected to the interior wall and a second end extending away from the first end and toward the downstream end of the housing. The second end includes an inwardly-extending tip and is movable between a nut-retaining position wherein the inwardly-extending tip engages and retains the nut within the chamber in the absence of movement of the nuts toward the downstream end, and a nut-dispensing position, wherein the dispenser urges the nuts toward the downstream end to cause the second end of the detent arm to move away from the nut positioned adjacent the downstream end, thereby releasing the nut and allowing ejection of the nut through the port.




According to one preferred embodiment of the invention, the lug nut dispenser includes at least one inwardly-projecting guide positioned on the interior wall and extending along the length of the chamber between the downstream and upstream ends of the housing. The guide is adapted for engaging a complementary side of the nut for providing a second stabilizing surface for permitting the sequential, axially-aligned movement of the nuts through the chamber.




According to another preferred embodiment of the invention, the lug nut dispenser includes a plurality of spaced-apart, inwardly-projecting guides positioned on the interior wall and extending along the length of the chamber between the downstream and upstream ends of the housing. Each of the guides is adapted for engaging a respective one of a plurality of complementary sides of the nut. The guides cooperate together for collectively providing a second stabilizing surface for permitting the sequential, axially-aligned movement of the nuts through the chamber.




According to yet another preferred embodiment of the invention, there are an odd number of inwardly-projecting guides.




According to yet another preferred embodiment of the invention, there are three inwardly-projecting guides.




According to yet another preferred embodiment of the invention, the first end of each of the detent arms is connected to the interior wall adjacent the upstream end of the housing.




According to yet another preferred embodiment of the invention, the lug nut dispenser includes a radially and outwardly-extending flange formed on a downstream edge of the displacer ring for permitting a user to grasp the displacer ring for urging the displacer ring in the downstream direction, thereby initiating the sequential, axially-aligned movement of nuts through the chamber.




According to yet another preferred embodiment of the invention, the inwardly-extending tip defines a notch having an inwardly-directed face biased towards and engaging the nut positioned adjacent the downstream end of the housing in the absence of movement of the nuts toward the downstream end.




Each of the detent arms is preferably formed from spring steel.











BRIEF DESCRIPTION OF THE DRAWINGS




Some of the objects of the invention have been set forth above. Other objects and advantages of the invention will appear as the description proceeds when taken in conjunction with the following drawings, in which:





FIG. 1

is an environmental perspective view of a lug nut magazine according to one preferred embodiment of the invention in use with a drive impact tool;





FIG. 2

is a perspective view of a lug nut magazine according to a preferred embodiment of the invention showing the magazine fully loaded with lug nuts;





FIG. 3

is a plan view of the lug nut magazine taken along line


3





3


of

FIG. 2

;





FIG. 4

is a plan view of the lug nut magazine taken along line


4





4


of

FIG. 2

;





FIG. 5

is a perspective view of the lug nut magazine according to

FIG. 2

showing the displacer ring in a nut-releasing position and with a lug nut ejected from the chamber;





FIG. 6

is a cross-sectional view taken along line


6





6


of

FIG. 4

showing the magazine fully loaded with lug nuts;





FIG. 6A

is a cross-sectional view taken along line


6





6


of

FIG. 4

showing the position of the displacer ring along the exterior of the magazine after a first lug nut has been dispensed from the chamber;





FIG. 6B

is a cross-sectional view taken along line


6





6


of

FIG. 4

showing the position of the displacer ring along the exterior of the magazine after a second lug nut has been dispensed from the chamber; and





FIG. 6C

is a cross-sectional view taken along line


6





6


of

FIG. 4

showing the position of the displacer ring along the exterior of the magazine after a fourth lug nut has been dispensed from the chamber.











DESCRIPTION OF THE PREFERRED EMBODIMENT AND BEST MODE




Referring now specifically to the drawings, a lug nut magazine according to a preferred embodiment of the invention is illustrated in FIG.


1


and shown generally at reference numeral


10


. The magazine


10


is shown in use with a conventional drive impact tool “T” for connecting lug nuts “N” to the wheel hub “H” of a vehicle “V”.




Referring now to

FIG. 2

, the magazine


10


is shown removed from the drive impact tool “T”. The magazine


10


is formed using commonly available materials which may be easily and inexpensively manufactured and supplied, and includes a housing


12


having proximal and distal ends


14


and


16


, respectively. The housing


12


preferably has a cylindrical shape and includes an exterior wall


18


and an interior chamber


20


defined by a cylindrical interior wall


22


. A cap


24


covers the proximal end


14


of the housing


12


.




Referring now to

FIG. 3

, the cap


24


defines an opening


26


that is adapted for receiving the operating end of a drive impact tool. While the opening


26


shown in

FIG. 3

has a generally square shape, the opening


26


may be any shape necessary for receiving the complementary-shaped shank of a drive impact tool. As is shown in

FIGS. 6 through 6C

, the opening


26


communicates with a passage


28


which is defined by and extends through the cap


24


. The passage


28


opens into and communicates with the chamber


20


for permitting the operating end of the shank of a drive impact tool inserted through the passage


28


to engage the nut “N


5


” positioned adjacent the upstream end of the chamber


20


. A threaded hole


30


is defined by and extends through the housing


12


. The hole


30


is positioned on the proximal end


14


of the housing


12


adjacent the cap


24


. As is shown in

FIGS. 6 through 6C

, a complementary threaded allen screw


32


is positioned within and extends through the hole


30


. The screw


32


may be loosened or tightened to respectively release or lock the shank in place within the passage


28


.




Referring again to

FIG. 2

, the distal end


16


of housing


12


defines a port


34


which communicates with the chamber


20


to allow one or more nuts to be loaded into or dispensed from the chamber


20


. While the magazine


10


is preferably cylindrically-shaped and has dimensions sufficient for permitting no more than five nuts “N


1


”, “N


2


”, N


3


”, “N


4


”, and “N


5


”, respectively, to be loaded into the chamber


20


, the magazine


10


may alternatively be formed in any suitable shape and have any dimensions necessary to permit any number of nuts “N” of any size to be positioned within the chamber


20


.




Once inside the chamber


20


, the nuts “N


1


”, “N


2


”, N


3


”, “N


4


”, and “N


5


” are maintained in the sequential, axially-aligned position shown in

FIG. 2

by three identically-shaped guides


36


. Each guide


36


is attached to with the interior wall


22


and projects radially inwardly into the chamber


20


. The guides


36


may alternatively be integrally formed with the interior wall


22


. Each guide


36


includes a planar upper face


38


which extends along the length of the guide


36


. As is shown in

FIG. 4

, the guides


36


are positioned in spaced-apart relation to each other on the interior wall


22


so that each upper face


38


may engage a respective one of the alternating sidewalls “S” of a hexagonally-shaped nut “N” positioned within the chamber


20


. Orienting the guides


36


and upper faces


38


within the chamber


20


in this manner permits the faces


36


to act as stabilizing surfaces against which the respective alternating sidewalls “S” of a nut may slide for preventing the nuts to move out of axial alignment with the other nuts in the chamber


20


as the nuts are either received ilk within or dispensed from the chamber


20


.




Referring again to

FIG. 2

, the magazine


10


also includes a dispensing assembly


40


for sequentially dispensing the nuts “N


1


”, “N


2


”, N


3


”, “N


4


”, and “N


5


” from the chamber


20


through the port


34


. The assembly


40


includes a displacer ring


42


which encircles and is carried on the exterior wall


18


of the housing


12


. A displacer


44


is connected to an inner wall


46


of the displacer ring


42


and extends through an elongate slot


50


into the chamber


20


, where the displacer


44


remains positioned adjacent the interior wall


22


. The slot


50


is defined by and extends through the housing


12


. The slot


50


also extends parallel to the longitudinal axis of the housing


12


.




As is shown in

FIGS. 6 through 6C

, two threaded screws


48


A and


48


B extend through the displacer ring


42


and into the displacer


44


. The screws


48


A and


48


B maintain the displacer


44


in a stationary position relative to the displacer ring


42


. Connecting the displacer


44


to the displacer ring


42


in this manner causes the displacer


44


to move within the chamber


20


in both the upstream and downstream direction along the length of the slot


50


in response to corresponding movement of the displacer ring


42


along the exterior wall


18


of the housing


12


.

FIG. 5

shows the displacer ring


42


after being moved in a downstream direction along the slot


50


and towards the port


34


for releasing the nuts therethrough.




The nuts “N


1


”, “N


2


”, N


3


”, “N


4


”, and “N


5


” are pushed through the chamber


20


by the force exerted by a user on the displacer ring


42


, which translates into a force on the displacer


44


which in turn moves the nuts “N


1


”, “N


2


”, N


3


”, “N


4


”, and “N


5


” along the length of the chamber


20


. As is shown in

FIGS. 6 through 6C

, an interior shoulder


52


is formed on the displacer


44


and is positioned inside the chamber


20


. The shoulder


52


includes diverging faces


54


and


56


. Faces


54


and


56


engage similarly-configured, adjacent faces of nut “N


5


” which is positioned adjacent to the proximal end


14


of the housing


12


for ensuring not only that all of the nuts “N


1


”, “N


2


”, N


3


”, “N


4


”, and “N


5


” remain in alignment as they are received within or discharged from the chamber


20


, but also that nuts “N


1


”, “N


2


”, N


3


”, “N


4


”, and “N


5


” each move smoothly through the chamber


20


and toward the port


34


in response to the corresponding movement of the displacer ring


42


and displacer


44


.




Referring again to

FIG. 2

, the dispensing assembly


40


also includes first and second detent arms


60


A and


60


B, respectively (detent arm


60


B is also shown in FIGS.


6


through


9


). Although detent arms


60


A and


60


B may be formed from any suitable material, detent arms


60


A and


60


B are preferably formed from spring steel. Detent arms


60


A and


60


B each extend along the length of the chamber


20


and have anchoring ends


61


A and


61


B, respectively. Anchoring ends


61


A and


61


B are is connected to the interior wall


22


adjacent the proximal end


14


of the housing


12


. Detent arms


60


A and


60


B also include free ends


62


A and


62


B, respectively, each of which extends in the downstream direction toward the distal end


16


of the housing


12


. As shown in

FIGS. 2 and 5

, inwardly-protruding catches


64


A and


64


B are formed on free ends


62


A and


62


B, respectively. Catches


64


A and


64


B include respective angular faces


65


A and


65


B. Each face


65


A and


65


B engages a similarly-configured chamfered edge of a lug nut positioned immediately upstream and adjacent to catch


65


A or


65


B, respectively.




As is shown in

FIG. 2

, the anchoring end


61


B of detent arm


60


B is connected to interior wall


22


so that the free end


62


B is biased away from the interior wall


22


and into the chamber


20


, which in turn causes catch


64


B to be oriented in a manner that permits the angular face


65


B to engage the chamfered edge of the nut “N


1


” positioned immediately adjacent to the port


34


. The anchoring end


61


A of detent arm


60


A is connected to the interior wall


22


upstream from the location at which the anchoring end


61


B of arm


60


B is connected. This causes catch


64


A to be positioned within the chamber


20


so that the angular face


65


A engages the chamfered edge of nut “N


2


” which is positioned immediately adjacent to and upstream from nut “N


1


” that is positioned adjacent to the port


34


.




Referring now to

FIGS. 6

,


6


A,


6


B, and


6


C, the manner in which lug nuts are sequentially dispensed from the magazine


10


is illustrated.

FIG. 6

shows the magazine


10


with the displacer ring


42


positioned at an upstream end


51


A of the slot


50


, and with lug nuts “N


1


”, “N


2


”, N


3


”, “N


4


”, and “N


5


”, respectively, loaded within the chamber


20


. The nuts are held within the chamber


20


by detent arms


60


A (see

FIG. 2

) and


60


B. When the chamber


20


is fully loaded, angular face


65


B engages the chamfered edge of nut “N


1


”, and angular face


65


A engages the chamfered edge of nut “N


2


” (See FIG.


2


), which in turn holds all of the nuts in place within the chamber


20


. In the absence of pressure against the displacer ring


42


toward the distal end


16


of the housing


12


, detent arms


60


A and


60


B maintain the nuts in the loaded—or stored—position within the chamber


20


.




As is shown in

FIG. 6A

, to eject the first nut “N


1


” from the chamber


20


, the dispenser ring


42


is moved along slot


50


toward distal end


16


, which causes the shoulder


52


on the dispenser


44


to urge the nuts “N


1


”, “N


2


”, N


3


”, “N


4


”, and “N


5


” toward the distal end


16


. This in turn causes nut “N


1


” to press against angular face


65


B, and nut “N


2


” to press against angular face


65


A (See FIG.


2


). The force of nuts “N


1


” and “N


2


” on faces


65


B and


65


A, respectively, causes respective free ends


61


A and


61


B to move toward the interior wall


22


, which permits nut “N


1


” to pass over catch


64


B, through the port


34


and out of the magazine


10


. Nut “N


2


” simultaneously travels over catch


64


A and into the position previously occupied by nut “N


1


”. As is shown in

FIGS. 6B and 6C

, this process may be repeated for dispensing the remaining nuts from the chamber


20


until only one nut “N


5


” remains.




While

FIGS. 6

,


6


A,


6


B, and


6


C show the dispenser ring


42


being moved in increments along the length of slot


50


so that nuts “N


1


”, “N


2


”, N


3


”, “N


4


”, and “N


5


” are dispensed from the magazine


10


one at a time, the displacer ring


42


may alternatively be moved from the upstream end


50


A to the downstream end


50


B of slot


50


in a single, continuous motion, which will cause nuts “N


1


”, “N


2


”, N


3


”, “N


4


”, and “N


5


” to be rapidly moved in sequence over the free ends


61


A and


61


B, respectively, and ejected through the port


34


and out of the housing


12


.




A lug nut dispenser is described above. Various details of the invention may be change without departing from its scope. Furthermore, the foregoing description of the preferred embodiment of the invention and the best mode for practicing the invention are provided for the purpose of illustration only and not for the purpose of limitation—the invention being defined by the claims.



Claims
  • 1. A lug nut dispenser adapted for use with a drive impact tool for mounting and removing a plurality of lug nuts from a wheel hub, comprising:(a) a housing including: (i) interior and exterior walls, said interior wall defining an elongate chamber adapted for receiving the lug nuts therein; (ii) an upstream end of the housing adapted for releasably receiving the drive impact tool; and (iii) a downstream end of the housing defining a port communicating with said chamber for permitting consecutive release and ejection of the lug nuts therethrough; (b) a displacer ring carried on said exterior wall of the housing and adapted for sliding movement relative thereto; (c) a displacer connected to said displacer ring and extending through a slot defined by and extending through the housing and into the elongate chamber, said displacer adapted for sliding movement along said slot relative to the chamber for moving the nuts in a downstream direction in response to movement of the displacer ring, and including a radially and inwardly-extending shoulder for engaging adjacent radially and inwardly-extending faces of a nut positioned in the chamber for providing a first stabilizing surface for permitting sequential, axially-aligned movement of the nuts through the chamber; (d) at least two spaced-apart, flexible detent arms, each of said detent arms including: (a) a first end connected to the interior wall; and (b) a second end extending away from the first end and toward the downstream end of the housing, said second end including an inwardly-extending tip and movable between: (i) a nut-retaining position wherein said inwardly-extending tip engages and retains the nut within the chamber in the absence of movement of the nuts toward the downstream end; and (ii) a nut-dispensing position, wherein the dispenser urges the nuts toward the downstream end to cause the second end of the detent arm to move away from the nut positioned adjacent the downstream end, thereby releasing the nut and allowing ejection of the nut through the port.
  • 2. A lug nut dispenser according to claim 1, and including at least one inwardly-projecting guide positioned on said interior wall and extending along the length of the chamber between the downstream and upstream ends of the housing, said guide adapted for engaging a complementary side of the nut and providing a second stabilizing surface for permitting the sequential, axially-aligned movement of the nuts through the chamber.
  • 3. A lug nut dispenser according to claim 1, and further comprising a plurality of spaced-apart, inwardly-projecting guides positioned on said interior wall and extending along the length of the chamber between the downstream and upstream ends of the housing, each of said guides adapted for engaging a respective one of a plurality of complementary sides of the nut and cooperating together for collectively providing a second stabilizing surface for permitting the sequential, axially-aligned movement of the nuts through the chamber.
  • 4. A lug nut dispenser according to claim 3, wherein said plurality of inwardly-projecting guides comprises an odd number of inwardly-projecting guides.
  • 5. A lug nut dispenser according to claim 4, wherein said odd number of inwardly-projecting guides comprises three inwardly-projecting guides.
  • 6. A lug nut dispenser according to claim 1, 2, or 3, wherein said first end of each of the detent arms is connected to the interior wall adjacent said upstream end of the housing.
  • 7. A lug nut dispenser according to claim 1, and including a radially and outwardly-extending flange formed on a downstream edge of the displacer ring for permitting a user to grasp the displacer ring for urging the displacer ring in the downstream direction, thereby initiating the sequential, axially-aligned movement of nuts through the chamber.
  • 8. A lug nut dispenser according to claim 1, wherein said inwardly-extending tip defines a notch having an inwardly-directed face biased toward and engaging the nut positioned adjacent the downstream end of the housing in the absence of movement of the nuts toward the downstream end.
  • 9. A lug-nut dispenser according to claim 1, or 8, wherein each of said detent arms comprises spring steel.
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2611289 Frank Sep 1952 A
2896489 Madsen Jul 1959 A
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4976174 Walsh Dec 1990 A
5396819 Bradley Mar 1995 A
5551321 Bottiglieri Sep 1996 A
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D411723 Lamerrill Jun 1999 S