The present invention relates to luggage articles and, in particular, to enhancements to the shell structure of luggage cases.
Luggage cases, in particular hard sided luggage cases, provide tough, protective containers for contents during travel. Given the relatively rigid structure of a hard sided luggage case, certain portions are more susceptible to large impact loads, and thus damage, when being transferred by baggage handlers and others during a journey. One such area subject to significant impact loads is the corner region. Because of its high degree of curvature, and correspondingly reduced surface area to absorb an impact, the corner region is subject to greatly magnified loads when impacted on the corner, for instance when dropped. Previous attempts to mitigate this effect have included adding additional layers to the corner to increase the structural strength of the luggage case, thickening the material cross section of the hard sided formed layer in the corner regions, and others.
As efforts continue to accelerate the use of ever lighter-weight materials in the construction of hard sided luggage, the addition of more or thicker layers at the corners to combat this problem are becoming less acceptable.
Documents that may be related to the present disclosure in that they include various approaches to the formation of surface features on luggage cases include EP2429912, EP1763430, U.S. Pat. No. 3,313,382, U.S. D665998, U.S. Pat. No. 1,649,292, U.S. D5152566, U.S. Pat. No. 4,113,095, U.S. D429234, U.S. D299589, U.S. D633716, U.S. Pat. No. 3,251,460, U.S. Pat. No. 4,712,657, U.S. Pat. No. 2,036,276, U.S. Pat. No. 2,950,792, U.S. D644435, U.S. Pat. No. 3,163,686, U.S. Pat. No. 2,510,643, U.S. D659395, U.S. D627162, U.S. D710608, U.S. D710609, U.S. Pat. No. 1,987,764, GB2184940, GB2361692, JP2009262499, U.S. Pat. No. 6,131,713, U.S. Pat. No. 6,035,982, and U.S. Pat. No. 4,803,769. These proposals, however, may be improved.
It is therefore desirable to provide an improved luggage article (or case), and in particular an improved luggage shell design, that can absorb and disperse an impact force applied to the luggage case to reduce the risk of damage, such as by permanent deformation.
According to the present invention there is therefore provided a hardside luggage shell construction having surface features, such as grooves, extending at least partially over corner regions of the shell, the surface features having a depth deepest at the corner regions and decreasing as the surface features extend across the main face and/or sides to provide enhanced corner strength as described below and in the accompanying claims. More specifically, the surface features extend along the outer surface to form a loop from one corner region to an adjacent corner region.
The present disclosure in particular provides an improved shell structure for a luggage article that can absorb and disperse the energy of an impact such that the shell absorbs the impact force and is resistant to permanent deformation. Surface features, such as grooves, of certain width and depth dimensions are formed by the outer layer of the luggage case in certain orientations and positioned adjacent corner regions in order to maintain a small radius of the corner regions while simultaneously achieving sufficient corner strength. This corner strength is created, for example, by reinforcing the corner regions with, for example, deep grooves that may or may not fade out within the interior field, or central area, of the luggage case. The surface features provide both structure to the corner regions and flexibility to the sides of the luggage case. The depths of the surface features may depend on any one or more of the following: the dimensions (e.g., height and width) of the luggage case, the depth of the luggage case and/or luggage shell, the material thickness of the luggage shell, the number of surface features, anticipated loading of the luggage case, the distance between the surface features, and the width of the surface features themselves. The depths are or may be proportionally scaled with the depth of the luggage shell as well as with the distance between the surface features, among other factors. Where the surface features start fading out within the interior field of the luggage case may depend on the depth of the luggage shell.
In an example, a luggage article having surface features providing enhanced corner strength is provided. In some embodiments, the luggage article may include a shell at least partially formed by an outer layer, and including first and second shell portions selectively secured together at a split line, the first shell portion defining a first corner region and an adjacent second corner region. The luggage article may include at least one first surface feature formed by the outer layer, the at least one first surface feature having a length and including first, second, and third portions. In some examples, the first portion may extend at an angle relative to the second portion, and the third portion may extend at an angle relative to the second portion. In some examples, the first portion may be positioned on a peripheral wall adjacent the first corner region and may extend away from a portion of the split line. In some examples, the third portion may be positioned on the peripheral wall adjacent the second corner region and may extend away from the portion of the split line. In some examples, the second portion may extend between the first portion and the third portion.
In an example, a luggage article having surface features providing enhanced corner strength is provided. In some embodiments, the luggage article may include a shell at least partially formed by an outer layer, and including first and second shell portions selectively secured together at a split line, the first shell portion defining a first corner region. The luggage article may include at least one first surface feature formed by the outer layer, the at least one first surface feature having a depth. In some examples, the depth of the at least one first surface feature may be greater nearer the first corner region. In some examples, the depth of the at least one first surface feature decreases with distance away from the corner region, that is, as the surface feature extends away from the corner region across peripheral walls (e.g., right/left sides and/or top/bottom sides) and major faces of the luggage article, the depth of the surface feature decreases.
In some embodiments, the shell may include a major face. The at least one first surface feature may extend from a portion of the split line adjacent a corner, such as a first corner region, over a portion of the major face, and to another portion of the split line spaced away from the first corner region.
In some embodiments, the first shell portion may define a second corner region adjacent the first corner region. The at least one first surface feature may have a length and may include first, second, and third portions. The first portion may extend at an angle relative to the second portion, and the third portion may extend at an angle relative to the second portion. The first portion may be positioned on a peripheral wall adjacent the first corner region and may extend away from a portion of the split line. The third portion may be positioned on the peripheral wall adjacent the second corner region and may extend away from the portion of the split line. The second portion may extend between the first portion and the third portion.
In some embodiments, the luggage article may include at least one second surface feature formed by the outer layer, the at least one second surface feature having a length and including first, second, and third portions. In some examples, the first portion may extend at an angle relative to the second portion, and the third portion may extend at an angle relative to the second portion. In some examples, the first portion may be positioned on a peripheral wall adjacent the first corner region and may extend away from a portion of the split line. In some examples, the third portion may be positioned on the peripheral wall adjacent the second corner region and may extend away from the portion of the split line. In some examples, the second portion may extend between the first portion and the third portion.
In some embodiments, the first shell portion may define a third corner region adjacent the first corner region and diagonally opposite the second corner region. In some examples, the luggage article may include at least one second surface feature formed by the outer layer, the at least one second surface feature having a length and including first, second, and third portions. In some examples, the first portion may extend at an angle relative to the second portion, and the third portion may extend at an angle relative to the second portion. In some examples, the first portion may be positioned on a peripheral wall adjacent the first corner region and may extend away from a portion of the split line. In some examples, the third portion may be positioned on the peripheral wall adjacent the third corner region and may extend away from the portion of the split line. In some examples, the second portion may extend between the first portion and the third portion.
In some embodiments, the first surface feature may have a depth and the second surface feature may have a depth. In some examples, the depth of the surface feature positioned further from the nearer one of the corner regions may be less than the depth of the surface feature positioned closer to the nearer one of the corner regions.
In some embodiments, the first surface feature may have a depth, and the depth of the first surface feature may include a first depth at least partially within the first portion, a second depth at least partially within the second portion, and a third depth at least partially within the third portion. In some examples, the first and third depths may be greater than the second depth.
In some embodiments, a plurality of surface features may be formed by the outer layer on each side of the luggage article. Alternatively, at least one of the at least one first surface feature and/or at least one of the at least one second surface feature may be a groove. Alternatively, the first portion of the at least one first surface feature may extend along the peripheral wall or a major face. The second portion of the at least one first surface feature or the at least one second surface feature may extend along a major face.
In some embodiments, the first surface feature may have a width, and the second surface feature may have a width. In some examples, the width of the surface feature positioned further from the nearer one of the corner regions may be greater than the width of the surface feature positioned closer to the nearer one of the corner regions.
In some embodiments, the second surface feature may be spaced further away from the portion of the split line than the first surface feature.
In some embodiments, the first portion of the first surface feature may extend along a peripheral wall, and the second portion of the first surface feature may extend along a major face.
In some embodiments, the first portion of the first surface feature may extend along a major face, and the second portion of the second surface feature may extend along the major face.
In some embodiments, at least portions of the first surface feature and at least portions of the second surface feature may extend at substantially right angles relative to the split line.
In some embodiments, a portion of the first surface feature or a portion of the second surface feature may extend along but spaced away from an edge formed by the intersection of any two sides of the luggage article.
In some embodiments, the luggage article may include a third surface feature formed by the outer layer. In some examples, the third surface feature may be positioned on a side of the luggage article and may form a closed loop. In some examples, the third surface feature may be formed by the outer layer on a major face of the luggage article. In some examples, the third surface feature may be formed by the outer layer in substantially a quadrilateral shape. In some examples, the third surface feature may have a depth, and the depth of the third surface feature may be less than the depths of the first surface feature and the second surface feature. In some examples, the first surface feature, the second surface feature, and the third surface feature may define a substantially Y-shaped nominal surface adjacent the first corner region.
In some embodiments, a plurality of first surface features may have a depth. In some examples, the depth may be greater nearer the corner regions within a circular area centered at the corner region and may decrease with distance distally away from the circular area.
In some embodiments, a portion of the first surface feature or a portion of the second surface feature may extend at substantially a 45 degree angle relative to the first corner region.
In some embodiments, a portion of the first surface feature and a portion of the second surface feature may extend substantially parallel to each other.
In some embodiments, a portion of the first surface feature and a portion of the second surface feature may extend substantially parallel to each other or may extend substantially parallel to an edge formed by the intersection of a major face and an adjacent side of the luggage article.
In some embodiments, a plurality of surface features may be formed by the outer layer on each side of the luggage article.
In some embodiments, the first surface feature may extend from a first corner region to a second corner region defined on a top side of the luggage article.
In some embodiments, the first portion of the first surface feature may extend at substantially a right angle relative to the second portion of the first surface feature. In some examples, the third portion of the first surface feature may extend at substantially a right angle relative to the second portion of the first surface feature.
In some embodiments, at least one of the first surface feature or at least one of the second surface feature may be a groove.
In some embodiments, the at least one first surface feature may have a width. The depth of the at least one first surface feature may be between about 20 percent and about 67 percent, and preferably about 38 percent, of the width of the at least one first surface feature.
In some embodiments, the depth of the at least one first surface feature may be between about 0 percent and about 50 percent, preferably between about 20 percent and about 30 percent, and more preferably about 25 percent, of the width of the at least one first surface feature adjacent the first corner region.
In some embodiments, the shell may include a major face, the at least one first surface feature extending at least partially within or along the major face. The depth of the at least one first surface feature within or along the major face may be less than the depth of the at least one first surface feature adjacent the first corner region. Preferably, the depth of the at least one first surface feature within in the major face may be about 0.5 mm.
In some embodiments, the depth of the at least one first surface feature adjacent the first corner region may be between about 1 mm and about 4 mm, and preferably between about 2 mm and about 3.2 mm.
In some embodiments, the at least one first surface feature may have a width. The width of the at least one first surface feature may be between about 4 mm and about 10 mm, and preferably between about 5.5 mm and about 8.5 mm.
In some embodiments, the luggage article includes a shell at least partially formed by an outer layer, and including first and second shell portions formed at least partially by the outer layer and selectively secured together at a split line, the first shell portion defining a first corner region and an adjacent second corner region. The luggage article may include at least one first groove formed by the outer layer, the at least one first groove having a length and including first, second, and third portions.
In some embodiments, the first portion extends at an angle relative to the second portion, and the third portion extends at an angle relative to the second portion.
In some embodiments, the first portion is positioned on a peripheral wall adjacent the first corner region and extends away from a portion of the split line.
In some embodiments, the third portion is positioned on the peripheral wall adjacent the second corner region and extends away from a portion of the split line. In some embodiments, the second portion extends between the first portion and the third portion.
Additional embodiments and features are set forth in part in the description that follows, and will become apparent to those skilled in the art upon examination of the specification or may be learned by the practice of the disclosed subject matter. A further understanding of the nature and advantages of the present disclosure may be realized by reference to the remaining portions of the specification and the drawings, which forms a part of this disclosure. One of skill in the art will understand that each of the various aspects and features of the disclosure may advantageously be used separately in some instances, or in combination with other aspects and features of the disclosure in other instances.
The description will be more fully understood with reference to the following figures in which components are not drawn to scale, which are presented as various embodiments of the disclosure and should not be construed as a complete recitation of the scope of the disclosure, characterized in that:
The present disclosure provides an improved shell structure for a luggage article.
In particular, the present disclosure provides a shell structure that can absorb and disperse shock induced energy during a large impact such that the shell absorbs the impact and is resistant to permanent deformation. Disclosed herein is a hardside luggage shell having surface features extending at least partially over corner regions of the shell, the surface features having a depth deepest at the corner regions and decreasing as the surface features extend across the main face and/or sides to provide enhanced corner strength as described below and in the accompanying claims. In some embodiments, the surface features extend along the outer surface to form a loop from one corner region to an adjacent corner region.
In general, the shell includes surface features, such as grooves, formed in a pattern to provide increased strength and shock dispersion. In some examples, the number of surface features per linear unit of measure (density) may be greater in and around one or more corner regions of the luggage article. The surface features may also be formed in a lower density when positioned a distance away from the corner regions, such as in the central area of a major face of the luggage article, in order to mitigate or lessen the impact force as the force transmits through the luggage shell. The depth and width of the surface features may be respectively deeper and/or narrower in and around the corner regions and shallower and/or wider at a distance away from the corner regions.
Referring to
The luggage case 2 also preferably includes four spinner type wheels 30 as shown, or may include other wheel or support structures, to allow the user to pull or tow the luggage case 2 at an angle, or to guide it along in an upright position. The luggage case 2 may include a top carry handle 32 on the top side 16 and a side carry handle 34 on the left side 22, the right side 20, or both. The luggage case 2 may also include an extendable pull handle 36. The pull handle 36 may be aligned along the outside of the rear side 12 of the luggage case 2. Alternatively, the pull handle 36 may also be aligned along the rear side 12 but positioned inside the luggage case 2. While described herein with reference to a hard sided luggage case 2 having spinner wheels 30, the improvements described herein may also be advantageously implemented on other types of luggage, including non-wheeled and two-wheeled upright cases with or without handles.
With continued reference to
The surface features 37 described herein may be formed in a laminate of one or more layers, and may include, for example, an inner layer and an outer layer, or an inner layer, an outer layer, and an intermediate layer. The layer(s) may be moldable hard side material, or a combination of hard side material and soft side material. The hard side material may be a thermoplastic material (self-reinforced or fiber-reinforced), ABS, polycarbonate, polypropylene, polystyrene, PVC, polyamide, or PTFE, among others. The luggage case 2 may be formed or molded in any suitable manner, such as by plug molding, blow molding, injection molding, or the like. Additionally, the thickness of the layer(s) in which the surface features 37 are formed may be as low as approximately 0.8 mm or less, and up to approximately 3 mm or more, and preferably may be in the range of 1 to 2.5 mm, and even more preferably in the range of 1 to 2 mm. The thickness of the layer(s) in which the surface features 37 are formed may be consistent, or may vary, across a section of the surface feature 37. Varying the thickness may affect the ability of the surface feature 37 to absorb an impact force, thereby allowing the dimensions of the surface feature 37 to be designed particularly for expected impact forces for the size of the luggage article 2 and its intended use. For instance, the thickness of the lamina at the bottom of the surface feature 37 may be greater than the thickness of the section(s) of lamina extending there between. Alternatively, the lamina at the bottom of the surface feature 37 may be thinner than the lamina section(s) extending there between. While the improvements described herein apply broadly to various types of surface features 37, in the examples described hereafter, the surface feature 37 is described a groove 38 for ease of the reader.
As an example of the grooves 38,
As shown in
For instance, in one embodiment, the grooves 38 may extend from a portion of the split line 26 adjacent one corner region 24 (e.g., a first corner region 24), over a portion of a major face 8 (e.g., the front side 10), and back to the split line 26 spaced away from the first corner region 24. In some embodiments, the grooves 38 may loop from one corner region 24 to an adjacent corner region 24. In some examples, the grooves 38 may loop from inside one corner region 24 to inside an adjacent corner region 24. In doing this, the grooves 38 extend at least partially across at least one of the sides 10, 12, 16, 18, 20, 22 and extend between and connect two adjacent corner regions 24 to increase the strength of the corner regions 24 and disperse the impact force away from the corner regions 24. For example, the grooves 38 may connect two upper corner regions 24A, two lower corner regions 24B, and/or an upper corner region 24A with a lower corner region 24B on the same side. The grooves 38 are positioned adjacent the corner regions 24, extend at least partially across at least one of the various sides 10, 12, 16, 18, 20, 22, and are spaced away from one another in a substantially parallel manner. Each groove 38 may generally extend along a similar curve as its adjacent groove 38. For example, as shown at least in
With reference to
With reference to
The description below associated with
With reference to
With continued reference to
To ensure the shell portions 28, 29 have adequate strength and/or resilient properties, the maximum value for the depth Y of the grooves 38 may be limited to about 50 percent of the width dimension Z. Deeper grooves may locally compromise the wall thickness of the shell portions 28, 29, thereby making the shell portions 28, 29 in that area insufficiently strong and/or insufficiently resilient. For example, with reference to
With reference to
With reference to
With continued reference to
Referring now to
Referring now to
With reference to
As explained above, the width Z of the grooves 38 may vary to disperse impact force energy throughout portions of the luggage case 2. Referring to
The angle of incidence of the impact force on the corner region 24 may vary widely. It will almost always result in compressive forces being applied in component vectors in the plane of the sides 10, 12, 16, 18, 20, 22 of the luggage case 2. The impact force will also result in bending loads due to component force vectors out of the plane of the luggage case sides 10, 12, 16, 18, 20, 22. The grooves 38 described herein improve corner region impact performance by enhancing the absorption of both the compressive and bending forces. For example, the deep grooves 38 near the corner regions 24 may concertina in a direction substantially perpendicular to the grooves 38 with the grooves 38 closing up together under impact. That is, the grooves 38 may resiliently deform (e.g., concertina) under load to absorb impact energy by allowing the grooves 38 to at least partially close under impact. This “concertina effect” of the grooves 38 permits the shell 4 to deflect as a whole but not permanently deform. As the force propagates through the shell portion 28 or 29, the shallower grooves 38 positioned away from the corner regions 24 may also flex, thereby further absorbing impact energy within the interior field of the luggage case 2. The grooves 38 also provide improved strength of the shell 4 by increasing the shell's resistance to bending forces.
Referring now to
Referring to
While described herein with reference to a groove 38, the groove 38 may be more generally referred to as a surface feature 37, which may also be a ridge, or a combination of a groove and a ridge. Thus, each individual surface feature 37, whether a groove, a ridge, or a combination of a groove and a ridge, may be configured as described above with reference to a groove 38.
Having described several embodiments, it will be recognized by those skilled in the art that various modifications, alternative constructions, and equivalents may be used without departing from the spirit of the invention. Additionally, a number of well-known processes and elements have not been described in order to avoid unnecessarily obscuring the present invention. Accordingly, the above description should not be taken as not limiting the scope of the invention.
Those skilled in the art will appreciate that the presently disclosed embodiments teach by way of example and not by limitation. Therefore, the matter contained in the above description or shown in the accompanying drawings should be interpreted as illustrative and not in a limiting sense. The following claims are intended to cover all generic and specific features described herein, as well as all statements of the scope of the present method and system, which, as a matter of language, might be said to fall there between.
Number | Date | Country | Kind |
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14192902.6 | Nov 2014 | EP | regional |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2015/076487 | 11/12/2015 | WO | 00 |