LUMBAR SUPPORT MECHANISM AND ADJUSTABLE BED THEREWITH

Information

  • Patent Application
  • 20240285087
  • Publication Number
    20240285087
  • Date Filed
    May 08, 2024
    4 months ago
  • Date Published
    August 29, 2024
    23 days ago
Abstract
The lumbar support mechanism and an adjustable bed therewith. The lumbar support mechanism includes a lumbar support member; first, second, third and fourth support legs; a linkage member; and first and second lumbar support brackets attached onto the adjustable bed. Upper ends of the first and second support legs are pivotally connected to the lumbar support member, and lower ends of the first and second support legs are pivotally connected to the linkage member, respectively. Upper ends of the third and fourth support legs are pivotally connected to the first and second support legs, respectively, and lower ends of the third and fourth support legs are pivotally connected to the first and second lumbar support brackets, respectively. As such, a distance between the lumbar support member and the linkage member is changeable between minimal and maximal distances when the linkage member moves between first and second positions.
Description
FIELD OF THE INVENTION

The invention generally relates to a bed, and more particular to a lumbar support mechanism and an adjustable bed having the same.


BACKGROUND OF THE INVENTION

Sleep is critical for people in every aspect of their lives. Beds are necessary furniture for people to sleep on. Adjustable beds are used more and more in healthcare and home. However, the adjustability of conventional adjustable beds is very limited. Thus, it would be beneficial and desirable for people to have a bed system that is capable of adjusting body positions at user's preference so that the user achieves maximum comfort when using the bed system.


SUMMARY OF THE INVENTION

This invention, in one aspect, relates to a lumbar support mechanism usable in an adjustable bed. The lumbar support mechanism includes a lumbar support member; first, second, third and fourth support legs, each support leg having an upper end and a lower end; a linkage member; and first and second lumbar support brackets configured to be attached onto the adjustable bed.


The upper ends of the first and second support legs are pivotally connected to the lumbar support member, and the lower ends of the first and second support legs are pivotally connected to the linkage member, respectively. The upper ends of the third and fourth support legs are pivotally connected to the first and second support legs, respectively, and the lower ends of the third and fourth support legs are pivotally connected to the first and second lumbar support brackets, respectively. As such, a distance between the lumbar support member and the linkage member is changeable between a minimal distance and a maximal distance when the linkage member moves between a first position and a second position.


In one embodiment, one of the first and second lumbar support brackets has a guiding slot having first and second ends, the guiding slot being configured to moveably receive a guiding pin that pivotally connects the lower end of one of the first and second support legs to the linkage member, such that when the guiding pin moves to the first end of the guiding slot, the linkage member moves to the first position, and when the guiding pin moves to the second end of the guiding slot, the linkage member moves to the second position.


In one embodiment, each of the first and second lumbar support brackets has a guiding slot having first and second ends, each guiding slot being configured to moveably receive a guiding pin that pivotally connects the lower end of one of the first and second support legs to the linkage member, such that when the guiding pin moves to the first end of the guiding slot, the linkage member moves to the first position, and when the guiding pin moves to the second end of the guiding slot, the linkage member moves to the second position.


In one embodiment, the first and second support legs are parallel to each other, the third and fourth support legs are parallel to each other, and the lumbar support member and the linkage member are parallel to each other.


In one embodiment, the lumbar support mechanism further includes a lumbar support actuator for operably moving the linkage member between the first position and the second position.


In one embodiment, the lumbar support actuator comprises a motor member, an outer tube extending from the motor member, and an activation rod received in the outer tube, engaged with the motor member and configured to be telescopically movable relative to the outer tube according to a direction of motor rotation.


In one embodiment, the motor member is configured to be attached onto the adjustable bed, and a distal end of the activation rod is pivotally connected to the lower end of one of the first and second support legs.


In another aspect of the invention, the lumbar support mechanism comprises a lumbar support member; a linkage member; and a first lumbar lifting assembly and a second lumbar lifting assembly, each of the first and second lumbar lifting assemblies comprising a fixing bracket, a long leg, a short leg, wherein the fixing bracket is configured to be attached onto the adjustable bed; the long leg has an upper end pivotally connected to the lumbar support member, and a lower end operably movable in the fixing bracket and pivotally connected to the linkage member; and the short leg has an upper end pivotally connected to a middle portion of the long leg, and a lower end pivotally connected to the fixing bracket, such that a distance between the lumbar support member and the linkage member is changeable between a minimal distance and a maximal distance when the linkage member moves between a first position and a second position.


In one embodiment, the fixing bracket has a guiding slot having first and second ends, the guiding slot being configured to moveably receive a guiding pin that pivotally connects the lower end of the long leg to the linkage member, such that when the guiding pin moves to the first end of the guiding slot, the linkage member moves to the first position, and when the guiding pin moves to the second end of the guiding slot, the linkage member moves to the second position.


In one embodiment, each of the first and second lumbar lifting assemblies further comprises a bearing member accommodated and operably movable in the fixing bracket, the bearing member being pivotally connected to the lower end of the long leg.


In one embodiment, the bearing member comprises at least one sliding block.


In one embodiment, the bearing member comprises at least one roller pivotally connected to the lower end of the long leg and the linkage member by the guiding pin or shaft that is movably received in the guiding slot of the fixing bracket, such that when the lower end of the long leg is driven to move in the fixing bracket, the guiding pin or shaft moves along the guiding slot of the fixing bracket and the at least one roller rotates on a bottom wall of the fixing bracket.


In one embodiment, the lumbar support mechanism further comprises a lumbar support actuator operably connected to the lower end of the long leg of one of the first lumbar lifting assembly and the second lumbar lifting assembly for operably moving the linkage member between the first position and the second position.


In one embodiment, the lumbar support actuator comprises a motor member, an outer tube extending from the motor member, and an activation rod received in the outer tube, engaged with the motor member and configured to be telescopically movable relative to the outer tube according to a direction of motor rotation.


In one embodiment, the motor member is configured to be attached onto the adjustable bed, and a distal end of the activation rod is pivotally connected to the lower end of the long leg of said one of the first lumbar lifting assembly and the second lumbar lifting assembly, or pivotally connected to a guiding pin or shaft that pivotally connects the lower end of the long leg of said one of the first lumbar lifting assembly and the second lumbar lifting assembly to the linkage member.


In yet another aspect, the invention relates to an adjustable bed comprising the above disclosed lumbar support mechanism for operably providing lumbar support.


These and other aspects of the invention will become apparent from the following description of the preferred embodiment taken in conjunction with the following drawings, although variations and modifications therein may be affected without departing from the spirit and scope of the novel concepts of the disclosure.





BRIEF DESCRIPTION OF THE DRAWINGS

The accompanying drawings illustrate one or more embodiments of the invention and, together with the written description, serve to explain the principles of the invention. Wherever possible, the same reference numbers are used throughout the drawings to refer to the same or like elements of an embodiment.



FIG. 1 shows schematically a front perspective view of an adjustable bed according to one embodiment of the invention.



FIG. 2 shows schematically a back perspective view of the adjustable bed shown in FIG. 1.



FIG. 3 shows schematically a structural view of the adjustable bed shown in FIG. 1.



FIG. 4 shows schematically another structural view of the adjustable bed shown in FIG. 1.



FIG. 5 shows schematically a perspective view of a lumbar support mechanism usable in the adjustable bed shown in FIG. 1.



FIG. 6 shows schematically another perspective view of the lumbar support mechanism shown in FIG. 5.



FIG. 7 shows schematically yet another perspective view of the lumbar support mechanism shown in FIG. 5.



FIG. 8 shows schematically yet another front perspective view of the structural frame of the adjustable bed shown in FIG. 1 in a folded state.



FIG. 9 shows schematically a perspective view of a lumbar lifting assembly of a lumbar support mechanism usable in an adjustable bed according to one embodiment of the invention.



FIG. 10 shows schematically another perspective view of the lumbar lifting assembly shown in FIG. 9.



FIG. 11 shows schematically a perspective view of a lumbar support mechanism usable in an adjustable bed according to one embodiment of the invention.



FIG. 12 shows schematically another perspective view of the lumbar support mechanism shown in FIG. 11.



FIG. 13 shows schematically a side view of the lumbar support mechanism shown in FIG. 11.



FIG. 14 shows schematically a front perspective view of an adjustable bed with a lumbar support mechanism in an adjusted state according to one embodiment of the invention.



FIG. 15 shows schematically a back perspective view of the adjustable bed shown in FIG. 14 in a plane/flat state.



FIG. 16 shows schematically a structural view of the adjustable bed shown in FIG. 14.



FIG. 17 shows schematically a front perspective view of an adjustable bed with a lumbar support mechanism in an adjusted state according to another embodiment of the invention.



FIG. 18 shows schematically yet another front perspective view of the structural frame of the adjustable bed shown in FIG. 17 in a folded state.





DETAILED DESCRIPTION OF THE INVENTION

The invention will now be described more fully hereinafter with reference to the accompanying drawings, in which exemplary embodiments of the invention are shown. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. Like reference numerals refer to like elements throughout.


The terms used in this specification generally have their ordinary meanings in the art, within the context of the invention, and in the specific context where each term is used. Certain terms that are used to describe the invention are discussed below, or elsewhere in the specification, to provide additional guidance to the practitioner regarding the description of the invention. For convenience, certain terms may be highlighted, for example using italics and/or quotation marks. The use of highlighting has no influence on the scope and meaning of a term; the scope and meaning of a term is the same, in the same context, whether or not it is highlighted. It will be appreciated that same thing can be said in more than one way. Consequently, alternative language and synonyms may be used for any one or more of the terms discussed herein, nor is any special significance to be placed upon whether or not a term is elaborated or discussed herein. Synonyms for certain terms are provided. A recital of one or more synonyms does not exclude the use of other synonyms. The use of examples anywhere in this specification including examples of any terms discussed herein is illustrative only, and in no way limits the scope and meaning of the invention or of any exemplified term. Likewise, the invention is not limited to various embodiments given in this specification.


It will be understood that when an element is referred to as being “on” another element, it can be directly on the other element or intervening elements may be present therebetween. In contrast, when an element is referred to as being “directly on” another element, there are no intervening elements present. As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items.


It will be understood that, although the terms first, second, third etc. may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be limited by these terms. These terms are only used to distinguish one element, component, region, layer or section from another element, component, region, layer or section. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the invention.


The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises” and/or “comprising,” or “includes” and/or “including” when used in this specification, specify the presence of stated features, regions, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, regions, integers, steps, operations, elements, components, and/or groups thereof.


Furthermore, relative terms, such as “lower” or “bottom” and “upper” or “top,” may be used herein to describe one element's relationship to another element as illustrated in the Figures. It will be understood that relative terms are intended to encompass different orientations of the device in addition to the orientation depicted in the Figures. For example, if the device in one of the figures is turned over, elements described as being on the “lower” side of other elements would then be oriented on “upper” sides of the other elements. The exemplary term “lower”, can therefore, encompasses both an orientation of “lower” and “upper,” depending of the particular orientation of the figure. Similarly, if the device in one of the figures is turned over, elements described as “below” or “beneath” other elements would then be oriented “above” the other elements. The exemplary terms “below” or “beneath” can, therefore, encompass both an orientation of above and below.


Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and the present disclosure, and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.


It will be understood that when an element is referred to as being “on”, “attached” to, “connected” to, “coupled” with, “contacting”, etc., another element, it can be directly on, attached to, connected to, coupled with or contacting the other element or intervening elements may also be present. In contrast, when an element is referred to as being, for example, “directly on”, “directly attached” to, “directly connected” to, “directly coupled” with or “directly contacting” another element, there are no intervening elements present. It will also be appreciated by those of skill in the art that references to a structure or feature that is disposed “adjacent” another feature may have portions that overlap or underlie the adjacent feature.


As used herein, “around”, “about”, “substantially” or “approximately” shall generally mean within 20 percent, preferably within 10 percent, and more preferably within 5 percent of a given value or range. Numerical quantities given herein are approximate, meaning that the term “around”, “about”“substantially” or “approximately” can be inferred if not expressly stated.


As used in this specification, the term “platform” refers to a bed board or a bed panel.


As used in this specification, the phrase “at least one of A, B, and C” should be construed to mean a logical (A or B or C), using a non-exclusive logical OR. As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items.


Embodiments of the invention are illustrated in detail hereinafter with reference to accompanying drawings. The description below is merely illustrative in nature and is in no way intended to limit the invention, its application, or uses. The broad teachings of the invention can be implemented in a variety of forms. Therefore, while this invention includes particular examples, the true scope of the invention should not be so limited since other modifications will become apparent upon a study of the drawings, the specification, and the following claims. For purposes of clarity, the same reference numbers will be used in the drawings to identify similar elements. It should be understood that one or more steps within a method may be executed in different order (or concurrently) without altering the principles of the invention.


In accordance with the purposes of this invention, as embodied and broadly described herein, this invention, in one aspect, relates to a lumbar support mechanism, and an adjustable bed having the same.


Referring to FIGS. 1-7, and particularly to FIGS. 5-7, one embodiment of the lumbar support mechanism is shown according to the invention.


The lumbar support mechanism includes a lumbar support member 70; first, second, third and fourth support legs 71-74, each support leg having an upper end and a lower end; a linkage member 75 having a first end and an opposite, second end; and first and second lumbar support brackets 76 and 77 configured to be attached onto the adjustable bed.


In one exemplary embodiment shown in FIG. 2, the first and second lumbar support brackets 76 and 77 are mounted onto the back side of the back platform 1 of the adjustable bed; and the linkage member 75 is movably accommodated in the first and second lumbar support brackets 76 and 77. It should be noted that the first and second lumbar support brackets 76 and 77 can be mounted onto one or two of the other platforms, and/or the frame structure of the adjustable bed in some embodiments. In some embodiments, the lumbar support member 70 can be a bar, a rod, or a panel.


The upper ends of the first and second support legs 71 and 72 are pivotally connected to the lumbar support member 70, and the lower ends of the first and second support legs 71 and 72 are pivotally connected to the linkage member 75, respectively, such that the first and second support legs 71 and 72 are parallel to each other, and the lumbar support member 70 and the linkage member 75 are parallel to each other. Both of the first and second support legs 71 and 72 have the same length. In certain embodiments, the lower ends of the first and second support legs 71 and 72 are pivotally connected to the first and second ends of the linkage member 75, respectively.


In addition, the upper ends of the third and fourth support legs 73 and 74 are pivotally connected to positions between the upper ends and the lower ends of the first and second support legs 71 and 72, e.g., the middle portions 71c and 72c of the first and second support legs 71 and 72, respectively, and the lower ends of the third and fourth support legs 73 and 74 are pivotally connected to the first and second lumbar support brackets 76 and 77 at pivotal points 76a and 77a, respectively. As such, the third and fourth support legs 73 and 74 are parallel to each other. In certain embodiments, the third and fourth support legs 73 and 74 have the same length that is approximately a half of the length of the first and second support legs 71 and 72. According to the invention, none of the first, second, third and fourth support legs 71-74 is attached or mounted to a bed platform (board) of the adjustable bed.


As such an arrangement, when the linkage member 75 moves between first and second positions, a distance D between the lumbar support member 70 and the linkage member 75 is changeable between a minimal distance D1 (FIG. 7) and a maximal distance D2 (FIG. 6).


In one embodiment, one of the first and second lumbar support brackets 76 and 77 has a guiding slot 78 having first and second ends. In the exemplary embodiment shown in FIGS. 5-7, the guiding slot 78 is defined in the first lumbar support bracket 76. The guiding slot 78 is configured to moveably receive a guiding pin 82 that pivotally connects the lower end of the first support leg 71 to the linkage member 75. As such, when the guiding pin 82 moves to the first end 78a of the guiding slot 78, the linkage member 75 moves to the first position, whereby the distance D between the lumbar support member 70 and the linkage member 75 is the minimal distance D1 (FIG. 7). When the guiding pin 82 moves to the second end 78b of the guiding slot 78, the linkage member 75 moves to the second position, whereby the distance D between the lumbar support member 70 and the linkage member 75 is maximal distance D2 (FIG. 6). In other embodiments, the guiding slot 78 can be defined in the second lumbar support bracket 77.


In another embodiment, as shown in FIGS. 9-13, which will be described below in details, each of the first and second lumbar support brackets 110 has a guiding slot 114 having first and second ends 114A and 114B. Each guiding slot 114 is configured to moveably receive a guiding pin or shaft 155 that pivotally connects the lower end of one of the first and second support legs 120 to the linkage member 250, such that when the guiding pin or shaft 155 moves to the first end 114A of the guiding slot 114, the linkage member 250 moves to the first position, and when the guiding pin or shaft 155 moves to the second end 114B of the guiding slot 114, the linkage member 250 moves to the second position, whereby a distance D between the lumbar support member 240 and the linkage member 250 is changeable between a minimal distance and a maximal distance (FIG. 13).


Referring to FIGS. FIGS. 5-7, the lumbar support mechanism further comprises a lumbar support actuator for operably driving the linkage member 75 to move between the first and second positions. The lumbar support actuator comprises a motor member 80, an outer tube 80a extending from the motor member 80, and an activation rod 80b received in the outer tube 80a, engaged with the motor member 80 and configured to be telescopically movable (expandable or contractible) relative to the outer tube 80a according to a direction of motor rotation. As assembled, the motor member 80 is attached onto the adjustable bed. In certain embodiments, the motor member 80 is attached onto a back or waist or seat platform of the adjustable bed. In other embodiments, the motor member 80 is attached onto a frame structure of the adjustable bed. In the exemplary embodiment, a distal end of the activation rod 80b is pivotally connected to the lower end of the first support leg 71 by a guiding pin 82 that is received and movable in the guiding slot 78 defined in the first lumbar support bracket 76.


In certain embodiments, the lower ends of the first and second support legs 71 and 72 are pivotally connected to the first and second ends of the linkage member 75, respectively. Accordingly, one of the first and second ends of the linkage member 75, e.g., the first end of the linkage member 75, is pivotally connected to the distal end of the activation rod 80b by the guiding pin 82 that is received and movable in the guiding slot 78 defined in the first lumbar support bracket 76.


In operation, when the activation rod 80b is contracted (retracted), it drives the guiding pin 82 to move to the first end 78a of the guiding slot 78, which, in turn, drives the linkage member 75 to move to the first position, whereby the lumbar support member 70 and the linkage member 75 has the minimal distance D1, as shown in FIG. 7. Accordingly, the lumbar support member 70 is in a retracted position. When the activation rod 80b is expanded, it drives the guiding pin 82 to move to the second end 78b of the guiding slot 78, which, in turn, drives the linkage member 75 to move to the second position, whereby the lumbar support member 70 and the linkage member 75 has the maximal distance D2, as shown in FIG. 6. Accordingly, the lumbar support member 70 is in an ejected (support) position.


The lumbar support mechanism can be used in an adjustable bed for operably providing lumbar support.


As shown in FIGS. 1-4, the adjustable bed includes a fame structure 10 having a back frame 13 and a foot frame 17, a back lifting assembly including a back lifting bracket and a back lifting actuator, a foot lifting assembly having a leg lifting bracket and a foot lifting actuator, a lumbar support mechanism, and a folding mechanism 16.


The adjustable bed further includes a plurality of platforms disposed on the back frame 13, the back lifting assembly, the foot frame 17 and the foot lifting assembly. The plurality of platforms includes a head platform 8, a back platform 1 and an upper seat platform 2 mounted on the back frame 13. The upper seat platform 2 is hinged with the back platform 1 through hinges 23. The plurality of platforms also includes a lower seat platform 3 mounted on the foot frame 17, a thigh platform 4, and a leg platform 5. The lower seat platform 3 is hinged with the thigh platform 4 through hinges 23, and the thigh platform 4 is hinged with the leg platform 5 through hinges 23. The back platform 1 has an opening 1a, defined for accommodating the lumber support member 70 corresponding to a lumber portion of a user. In other embodiments, the opening 1a can be defined in the upper seat platform 2 for accommodating the lumber support member 70.


The back frame 13 includes an upper back frame rail 13a, a lower back frame rail 13b, and a pair of side back frame rails 13c and 13d. The upper back frame rail 13a and the lower back frame rail 13b are longitudinally spaced and transversely extended, and the pair of side back frame rails 13c and 13d is transversely spaced and longitudinally extended, and rigidly connected to the upper back frame rail 13a and the lower back frame rail 13b, such that the upper back frame rail 13a and the lower back frame rail 13b and the pair of side back frame rails 13c and 13d are co-planar in a rectangle form. Preferably, the connection of the pair of side back frame rails 13c and 13d to the upper and lower back frame rails 13a and 13b is by welding ends of the upper back frame rail 13a onto end portions of the pair of side back frame rails 13c and 13d, and welding ends of the lower back frame rail 13b onto opposite end portions of the pair of side back frame rails 13c and 13d. Other connecting means such as screw connections can also be utilized to practice the invention.


The back lifting assembly has a back lifting bracket 14 pivotally connected to the back frame 13, and a back lifting actuator pivotally connected between the back lifting bracket 14 and the back frame 13 for operably driving the back lifting bracket 14 to pivotally move in an upward rotating direction or a downward rotating direction relative to the back frame 13.


The back lifting bracket 14 includes a middle bar 14a and a pair of swing arms 14b and 14c. Each of the pair of swing arms 14b and 14c is in an arc-shaped design. The pair of swing arms 14b and 14c is transversely spaced and longitudinally extended, and rigidly connected to ends of the transversely extending middle bar 14a in an H-shaped form. Each of the pair of swing arms 14b and 14c has a first end portion and an opposite, second end portion. The first end portion of each swing arm 14b or 14c is pivotally mounted to a respective one of the side back frame rails 13c and 13d of the back frame 13 through a pivot. The second end portion of at least one of the swing arms 14b and 14c is equipped with a first lifting wheel 25 and a second lifting wheel 24, as shown in FIG. 4. Practically, the second end portion of the swing arms 14c may also be equipped with the first lifting wheel 25 and the second lifting wheel 24. In addition, each of the pair of swing arms 14b and 14c may be reinforced by a pair of reinforcing pieces 14d (FIG. 4) rigidly connected to an end portion of the middle bar 14a on either side.


The back lifting actuator includes a motor member 26, an outer tube 26a extending from the motor member 26, and an activation rod 26b received in the outer tube 26a, engaged with the motor member 26 and configured to be telescopically movable relative to the outer tube 26a according to a direction of motor rotation. The motor member 26 is pivotally connected to the upper back frame rail 13a of the back frame 13 through a first bracket 26d. The activation rod 26b has a distal end portion pivotally connected to the middle bar 14a of the back lifting bracket 14 through a second bracket 26c. Accordingly, when the activation rod 26b is expanded, it drives the back lifting bracket 14 to rotate in an upward rotation direction along the pivot point at in the first end portion of each swing arm 14b/14c of the back lifting bracket 14, which in turn causes the back platform 1 to sildably move against the back lifting wheels 24 and 25 in the same upward rotation direction. When the activation rod 26b is contracted, it drives the back lifting bracket 14 to rotate in a downward rotation direction along the pivot point at the first end portion of each swing arm 14b/14c of the back lifting bracket 14, which in turn causes the back platform 1 to sildably move against the back lifting wheels 24 and 25 in the same downward rotation direction.


The foot frame 17 includes an upper foot frame rail 17a, a lower foot frame rail 17b, and a pair of side foot frame rails 17c and 17d. The upper foot frame rail 17a and the lower foot frame rail 17b are longitudinally spaced and transversely extended, and the pair of side foot frame rails 17c and 17d is transversely spaced and longitudinally extended, and rigidly connected to the upper foot frame rail 17a and the lower foot frame rail 17b, such that the upper foot frame rail 17a and the lower foot frame rail 17b and the pair of side foot frame rails 17c and 17d are co-planar in a rectangle form. Preferably, the connection of the pair of side foot frame rails 17c and 17d to the upper and lower foot frame rails 17a and 17b is by welding ends of the upper foot frame rail 17a onto end portions of the pair of side foot frame rails 17c and 17d, and welding ends of the lower foot frame rail 17b onto opposite end portions of the pair of side foot frame rails 17c and 17d. Other connecting means such as screw connections can also be utilized to practice the invention.


The foot lifting assembly has a foot lifting bracket 19 pivotally connected to the foot frame 17, and a foot lifting actuator pivotally connected between the foot lifting bracket 19 and the foot frame 17 for operably driving the foot lifting bracket 19 to pivotally move in an upward rotating direction or a downward rotating direction relative to the foot frame 17.


The foot lifting bracket 19 includes a middle bar 19a and a pair of swing arms 19b and 19c. The pair of swing arms 19b and 19c is transversely spaced and longitudinally extended, and rigidly connected to ends of the transversely extending middle bar 19a in an H-shaped form. Each of the pair of swing arms 19b and 19c has a first end portion and an opposite, second end portion. The first end portion of each swing arm 19b or 19c is pivotally mounted to a respective one of the side foot frame rails 17c and 17d of the foot frame 17 through a pivot 15a. The second end portion of at least one of the swing arms 19b and 19c is equipped with a foot lifting wheel 20. Practically, the second end portion of the swing arms 19b may also be equipped with the foot lifting wheel 20. In addition, each of the pair of swing arms 19b and 19c may be reinforced by a reinforcing piece 19d (FIG. 4) rigidly connected to each end portion of the middle bar 19a.


The foot lifting actuator includes a motor member 21, an outer tube 21a extending from the motor member 21, and an activation rod 21b received in the outer tube 21a, engaged with the motor member 21 and configured to be telescopically movable relative to said outer tube 21a according to a direction of motor rotation. The motor member 21 is pivotally connected to the upper foot frame rail 17a of the foot frame 17 through a first bracket 21d. The activation rod 21b has a distal end portion pivotally connected to the middle bar 19a of the foot lifting bracket 19 through a second bracket 21c. As such, when the activation rod 21b is expanded, it drives the foot lifting bracket 19 to rotate in an upward rotation direction along the pivot point at in the first end portion of each swing arm 19b/19c of the foot lifting bracket 19, which in turn causes the thigh platform 4 to sildably move against the foot lifting wheels 20 in the same upward rotation direction. The movement of the thigh platform 4 in the same upward rotation direction in turn causes the foot platform 5 to move accordingly, so that the thigh platform 4 and the foot platform 5 are in a desired adjusting position, as shown in FIG. 1. When the activation rod 21b is contracted, it drives the foot lifting bracket 19 to rotate in a downward rotation direction along the pivot point at in the first end portion of each swing arm 19b/19c of the foot lifting bracket 19, which in turn causes the thigh platform 4 to sildably move against the foot lifting wheels 20 in the same downward rotation direction. The movement of the thigh platform 4 in the same downward rotation direction in turn causes the foot platform 5 to move, so that the thigh platform 4 and the foot platform 5 are in a flat position when the activation rod 21b is contracted at most, as shown in FIG. 2.


In certain embodiments, the lumbar support mechanism is secured to the back side of the adjustable bed for operably providing lumbar support. In the exemplary embodiment shown in FIGS. 1-2, the lumbar support mechanism is received in the opening 1a of the back platform 1 and secured to the back side of the back platform 1 for operably providing lumbar support. In other embodiments, the opening 1a can be defined in the upper seat platform 2, and the lumbar support mechanism is received in the opening 1a of the upper seat platform 2 and secured to the back side of the upper seat platform 2 for accommodating the lumber support member 70.


As shown in FIGS. 5-7 and described above, the lumbar support mechanism includes a lumbar support member 70; first, second, third and fourth support legs 71-74, a linkage member 75, and first and second lumbar support brackets 76 and 77 mounted onto the adjustable bed. In the exemplary embodiment shown in FIG. 2, the first and second lumbar support brackets 76 and 77 mounted onto the back side of the back platform 1 of the adjustable bed; and the linkage member 75 is movably accommodated in the first and second lumbar support brackets 76 and 77.


The upper ends of the first and second support legs 71 and 72 are pivotally connected to the lumbar support member 70, and the lower ends of the first and second support legs 71 and 72 are pivotally connected to the linkage member 75, respectively, such that the first and second support legs 71 and 72 are parallel to each other, and the lumbar support member 70 and the linkage member 75 are parallel to each other. Both of the first and second support legs 71 and 72 have the same length. In the exemplary embodiment shown in FIGS. 5-7, the lower ends of the first and second support legs 71 and 72 are pivotally connected to the first and second ends of the linkage member 75, respectively.


In addition, the upper ends of the third and fourth support legs 73 and 74 are pivotally connected to positions between the upper ends and the lower ends of the first and second support legs 71 and 72, e.g., the middle portions 71c and 72c of the first and second support legs 71 and 72, respectively, and the lower ends of the third and fourth support legs 73 and 74 are pivotally connected to the first and second lumbar support brackets 76 and 77 at pivotal points 76a and 77a, respectively. As such, the third and fourth support legs 73 and 74 are parallel to each other.


In the exemplary embodiment shown in FIGS. 1-2, the first and second lumbar support brackets 76 and 77 are mounted to the back side of the back platform 1. In other embodiments, the first and second lumbar support brackets 76 and 77 can be mounted to the back side of the upper seat platform 2.


The lumbar support mechanism further comprises a lumbar support actuator for operably driving the linkage member 75 to move between the first and second positions. The lumbar support actuator comprises a motor member 80, an outer tube 80a extending from the motor member 80, and an activation rod 80b received in the outer tube 80a, engaged with the motor member 80 and configured to be telescopically movable relative to the outer tube 80a according to a direction of motor rotation. In the exemplary embodiment shown in FIGS. 1-2, the motor member 80 is attached to the back side of the back platform 1 by a motor bracket 81. In other embodiments, the motor member 80 can be attached to the back side of the upper seat platform 2, or the frame structure of the adjustable bed.


In certain embodiments, a distal end of the activation rod 80b is pivotally connected to the lower end of the first support leg 71 by a guiding pin 82 that is received and movable in the guiding slot 78 defined in the first lumbar support bracket 76. In certain embodiments shown in FIGS. 5-7, the lower ends of the first and second support legs 71 and 72 are pivotally connected to the first and second ends of the linkage member 75, respectively. Accordingly, one of the first and second ends of the linkage member 75, e.g., the first end of the linkage member 75, is pivotally connected to the distal end of the activation rod 80b by the guiding pin 82 that is received and movable in the guiding slot 78 defined in the first lumbar support bracket 76.


In operation, when the motor member 80 rotates to cause the activation rod 80b in a retracted (contracted) state, the guiding pin 82 moves to the first end 78a of the guiding slot 78, the linkage member 75 moves to the first position, and the lumbar support member 70 and the linkage member 75 has the minimal distance D1, as shown in FIG. 7. Accordingly, the lumbar support member 70 is in a retracted position. When the motor member 80 rotates to cause the activation rod 80b in an expanded state, the guiding pin 82 moves to the second end 78b of the guiding slot 78, the linkage member 75 moves to the second position, and the lumbar support member 70 and the linkage member 75 has the maximal distance D2, as shown in FIG. 6. Accordingly, the lumbar support member 70 is in an ejected (support) position, which provides the lumbar support.


As shown in FIG. 4, the head tilt mechanism includes a head platform tilting actuator having a motor member 90, an outer tube 90a extending from the motor member 90, an activation rod (not shown) received in the outer tube 90a, engaged with the motor member 90 and configured to be telescopically movable relative to the outer tube 90a according to a direction of motor rotation. The motor member 90 is pivotally connected to the back side of the back platform 1 through a back platform mounting bracket 91, and the activation rod has a distal end portion pivotally connected to the back side of the head platform 8 through a head platform mounting bracket 92. As such, when the activation rod is in the retracted (contracted) state, the head platform 8 and the back platform 1 are co-planed (FIG. 2), and when the activation rod is in the expanded state, the head platform 8 is tilted relative to the back platform 1 (FIG. 1).


In addition, the folding mechanism 16 connects the back frame 13 and the foot frame 17 such that the back frame 13 and the foot frame 17 are pivotally foldable to one another at the folding mechanism 16. Preferably, the folding mechanism 16 is a hinge bracket, as shown in FIGS. 2-4 and 8. Other connecting means and other types of folding mechanism can also be utilized to practice the invention.


The adjustable bed also includes a controller electrically coupled to the back lifting actuators (motors), the leg lifting actuators (motors), the head tilt actuators (motors) and the lumbar support actuators (motors), so as to lift individually or cooperatively the head and back platforms 8 and 1, the thigh platform 4, the leg platform 5 in desired positions, and the lumbar support member 70, and to provide the massage effects to the user. A user lying on the adjustable bed can adjust as desired.


Referring to FIGS. 9-18, and particularly to FIGS. 9-13, the lumbar support mechanism is shown according to another embodiment of the invention.


The lumbar support mechanism comprises a first lumbar lifting assembly 100, a second lumbar lifting assembly 100′, a lumbar support actuator 230, a lumbar support member 240, and a linkage member 250.


The first lumbar lifting assembly 100 and the second lumbar lifting assembly 100′ can be identical or substantially different. The following description illustrates the embodiment of which the first and second lumbar lifting assemblies 100 and 100′ are identical. The same principles apply in the different first and second lumbar lifting assemblies.


As shown in FIGS. 9-13, each lumbar lifting assembly 100/100′ comprises a fixing bracket 110, a long leg 120, and a short leg 130. The long leg 120 has an upper end 122 pivotally connected to the lumbar support member 240, and a lower end 121 operably movable in the fixing bracket 110 and pivotally connected to the linkage member 250. The short leg 130 has an upper end 132 pivotally connected to a middle portion of the long leg 120, and a lower end 131 pivotally connected to the fixing bracket 110. As such, the distance D between the lumbar support member 240 and the linkage member 250 is changeable between a minimal distance and a maximal distance when the linkage member 250 moves between a first position and a second position. It should be noted that the long leg 120 may be corresponding to the first and second support legs 71 and 72, while the short leg 130 may be corresponding to the third and fourth support legs 73 and 74, of the lumbar support mechanism shown in FIGS. 5-7.


The fixing brackets 110 of the first lumbar lifting assembly 100 and the second lumbar lifting assembly 100′ are configured to be attached onto the adjustable bed. In one exemplary embodiment shown in FIGS. 14-15, the fixing brackets 110 are mounted onto the back side of the back platform 1 of the adjustable bed. It should be noted that the fixing brackets 110 may be mounted onto one or two of the other platforms, and/or the frame structure of the adjustable bed in some embodiments. The fixing brackets 110 may be corresponding to the first and second lumbar support brackets 76 and 77 of the lumbar support mechanism shown in FIGS. 5-7.


In some embodiments, each fixing bracket 110 has a guiding slot 114 having first and second ends 114A and 11B. The guiding slot 115 is configured to moveably receive a guiding pin or shaft 155 that pivotally connects the lower end 121 of the long leg 120 to the linkage member 250, such that when the guiding pin or shaft 155 moves to the first end 114A of the guiding slot 114, the linkage member 250 moves to the first position, and when the guiding pin or shaft 155 moves to the second end 114B of the guiding slot 114, the linkage member 250 moves to the second position.


In some embodiments, each of the first and second lumbar lifting assemblies 100 and 110′ further comprises a bearing member 150 accommodated and operably movable in the fixing bracket 110. The bearing member 150 is pivotally connected to the lower end 121 of the long leg 120.


In some embodiments, the bearing member 150 comprises at least one sliding block.


In other embodiments, the bearing member 150 comprises at least one roller 151 pivotally connected to the lower end 121 of the long leg 120 and the linkage member 250 by the guiding pin or shaft 155 that is movably received in the guiding slot 114 of the fixing bracket 110, such that when the lower end 121 of the long leg 120 is driven to move in the fixing bracket 110, the guiding pin or shaft 155 moves along the guiding slot 114 of the fixing bracket 110 and the at least one roller 151 rotates on a bottom wall of the fixing bracket 110.


In one exemplary embodiment shown in FIGS. 9-10, the fixing bracket 110 has a bottom wall 115, two sidewalls 116 vertically extended from two opposite, lateral edges of the bottom wall 115, a plurality of mounting tabs 117 horizontally extended from the tops of the sidewalls 116, and two guiding slots 114 each of which is formed in a respective sidewall 116 and parallel to the bottom wall 115. Each guiding slots 114 has a first end 114A proximal to the front end 111 of the sidewall 115, and a second end 114B distal to the front end 111 of the sidewall 115. The fixing bracket 110 is operably attachable to a back platform of the adjustable bed, e.g., through mounting the plurality of mounting tabs 117 onto the rear surface of the back platform by screws or pins 118, or other mounting means.


The long leg 120 has a lower end portion 121 pivotally connected to the bearing member 150 that is operably movable on the bottom wall 115 of the fixing bracket 110 in the length direction, and an upper portion 122 pivotally connected to the lifting support bracket 140 through a pivotal shaft 145. The lifting support bracket 140 is used to set or place objects that need to be lifted.


The short leg 130 has a lower end portion 131 pivotally connected to the fixing bracket 110 through a pivotal shaft 135 proximal to the rear end 112 of the of the sidewall 115, and an upper end portion 132 pivotally connected to a middle portion 123 of the long leg 120 through a pivotal shaft 138.


The bearing member 150 comprises at least one roller 151 disposed between the lower end portion 121 of the long leg 120 and the at least one of the sidewalls 116 of the fixing bracket 110, and a shaft 155 connected to the at least one roller 151 and the lower end portion 121 of the long leg 120 as a pivot and movably received in the at least one guiding slot 114 of the fixing bracket 110. In the exemplary embodiment shown in FIGS. 9-10, the bearing member 150 has two rollers 151, each of which is disposed between the outer surface of the lower end portion 121 of the long leg 120 and the inner surface of the respective sidewall 116 of the fixing bracket 110. Preferably, each roller 151 is in contact with the outer surface of the lower end portion 121 of the long leg 120 and the inner surface of the respective sidewall 116 of the fixing bracket 110, which can increase the friction between the side surface of the roller 151 and the fixing bracket 110 and the long leg 120, and reduce the acceleration when the roller 151 is driven, so that the movement of the lower end portion 121 of the long leg 120 is slower and more stable. Preferably, the roller 151 may be made of materials such as rubber, plastic, etc., to reduce damage to the fixing bracket 110 when the roller 121 moves. The shaft 155 passes through the lower end portion 121 of the long leg 120 and the two rollers 151, with its two end portions respectively received in the guiding slots 114 and extended outside the sidewalls 116. As such, when the lower end portion 121 of the long leg 120 is driven move in the fixing bracket 110 back and forth, the shaft 155 moves along the guiding slots 114 of the fixing bracket 110 between the first end 114A and the second end 114B of the guiding slots 114 and the rollers 151 rotate on the bottom wall 115 of the fixing bracket 110 back and forth accordingly.


According to some embodiments of the invention, the bearing member 150 is designed such that the rollers 151 can bear all or some of the force or weight exerted on the lower end portion 121 of the long leg 120 during operations of the lumbar support mechanism. In one embodiment, the rollers 151 are designed to have a radius such that when the shaft 155 is received in the guiding slot 114 and moves therein, the shaft 155 is slightly in contact with, or is not in contact with the lower edge 114C of the guiding slot 114. For example, the radius can be greater than H1 but less than H2, where H1 is a height of the lower edge 114C of the guiding slot 114 from the inner surface of the bottom wall 115, and H2 is a height of the upper edge 114C of the guiding slot 114 from the inner surface of the bottom wall 115, as shown in FIG. 9. Accordingly, such a design enables the lower end portion 121 of the long leg 120 to move smoothly in the fixing bracket 110 when it is driven, and the rollers 151 to support the long leg 120 when it is stationary. The friction between the shaft 155 and the lower edge 114C of the guiding slots 114 can be substantially reduced or completely eliminated when the shaft 155 moves the guiding slots 114 or is still in the guiding slots 114, thereby reducing or eliminating the friction caused damage on the lower edge 114C of the guiding slot 114, which enhances the comfort of the user, and prolongs the life of the lumbar lifting assembly.


In addition, the center region of the end surface of each rollers 151 near the inner surface of the sidewall 116 of the fixing bracket 110 protrudes outward to form a limit ring that wraps the end portions of the shaft 155. The limit ring is extended in the guiding slot 114, with its outer circumferential surface in contact with the lower and upper edges 114C and 114D of the guiding slot 114, so as to further limit the movement of the shaft 155 in the up and down direction.


In other embodiments, the bearing member 150 can be a sliding block pivotally connected to the lower end portion 121 of the long leg 120 to facilitate the smooth movement of the lower end portion 121 of the long leg 120 on the fixing bracket 110 and limit the sliding track of the sliding block. The sliding block can also be arranged on the left and right sides of the fixing bracket 110, and the sliding block is located on the corresponding side between the inner surface of the sidewall 116 of the fixing bracket 110 and the outer surface of the long leg 120, at the same time, one sidewall of the sliding block abuts against the inner surface of the sidewalls 116 of the fixing bracket 110, and the other side wall abuts against the outer surface of the long leg 120. The operations for the sliding block of the bearing member is same as that disclosed above for the rollers of the bearing member and will not be repeated herein.


As shown in FIGS. 11-13, the lumbar support member 240 is connected to the lifting support brackets 140 of the first lumbar lifting assembly 100 and the second lumbar lifting assembly 100′. The linkage member 250 is pivotally connected to the bearing members 150 of the first lumbar lifting assembly 100 and the second lumbar lifting assembly 100′.


As such, the distance, D, between the lumbar support member 240 and the lifting support brackets 140 of the first lumbar lifting assembly 100 and the second lumbar lifting assembly 100′ is operably changeable between a minimal distance and a maximal distance when the linkage member 250 moves between a first position and a second position. In other words, the lumbar support member 240 is operably movable between a retracted position and an ejected (expanded) position when the linkage member 250 moves between the first and second positions. The lumbar support is provided when the lumbar support member 240 is in the ejected position.


Specifically, two end portions of the linkage member 250 are pivotally connected to the shafts 155 of the bearing members 150 of the first lumbar lifting assembly 100 and the second lumbar lifting assembly 100′, respectively. When the shaft 155 moves to the first end 114A of the at least one guiding slot 114, the linkage member 250 moves to the first position and the lumbar support member 240 is in the retracted position, where the distance D between the lumbar support member 240 and the lifting support brackets 140 is the minimal distance. When the shaft 155 moves to an opposite, second end 114B of the at least one guiding slot 114, the linkage member 250 moves to the second position and the lumbar support member 240 is in the ejected position, where the distance D between the lumbar support member 240 and the lifting support brackets 140 is the maximal distance.


The lumbar support actuator 230 is operably connected to the bearing member 150 of one of the first lumbar lifting assembly 100 and the second lumbar lifting assembly 100′ for operably driving the bearing members 150 so as to move the linkage member 250 between the first position and the second position. For example, the lumbar support actuator 230 is connected to the bearing member 150 of the first lumbar lifting assembly 100 in the embodiment shown in FIGS. 11-13. The lumbar support actuator 230 comprises a motor member 231, an outer tube 232 extending from the motor member 231, and an activation rod 233 received in the outer tube 232, engaged with the motor member 231 and configured to be telescopically movable relative to the outer tube 232 according to a rotation direction of the motor member 231. A distal (free) end of the activation rod 233 is pivotally connected to the lower end portion 121 of the long leg 120, or pivotally connected to the shaft 155 of the bearing members 150 of the first lumbar lifting assembly 100. In other embodiments, the activation rod 233 can also be driven by hydraulic pressure or pneumatic pressure. The lumbar support actuator 230 also comprises a mounting bracket 234 connected to the motor member 231. The mounting bracket 234 is used to secure the lumbar support actuator 230 onto the back platform.


When the motor member 231 drives the activation rod 233 to make an extension motion, the extension motion drives the lower end portion 121 of the long leg 120 and thus the shaft 155 to move forward, i.e., a direction of which the shaft 155 moves in the guiding slot 114 from the first end 114A to the second end 114B. The roller 151 rolls on the fixing bracket 110, and at the same time, the linkage member 250 drives the long leg 120 of the second lifting assembly 100′ to move synchronously with the long leg 120 of the first lifting assembly 100, then the upper ends of the first support legs 120 of the first lifting assembly 100 and the second lifting assembly 100′ are both lifted upward, and the lumbar support member 240 fixed on the lifting support brackets 140 pivotally connected to the upper ends of the first support legs 120 is lifted upward accordingly. When the driving motor 231 is stopped, the lumbar support member 240 is supported by the rollers 151 at the lower end 121 of the long leg 120 and the lower end of the short leg 130 of the first and second lifting assemblies 100 and 100′. During this process, the rolling of the rollers 151 of the long leg 120 makes the lumbar support member 240 rise smoothly, and the rollers 151 at the lower end 121 of the long leg 120 and the lower end of the short leg 130 support the upper lumbar support member 240. This can reduce the damage to the guiding slot edge of the fixing bracket 110 and the shaft 155 in the lifting assemblies 100 and 200, prolong the life of the lifting assembly, and reduce the maintenance frequency of the lumbar support mechanism.


As disclosed above, in one embodiment, the rollers 151 are disposed on both sides of the fixing bracket 110, and located between the outer surface of the sidewall 116 of the long leg 120 and the inner side surface of the fixing bracket 110 such that the outer wheel surfaces of the rollers 151 abut against the outer surface of the long leg 120 and the inner surface of the sidewall 116 of the fixing bracket 110, respectively. This arrangement can limit the movement trajectory of the rollers 151, and at the same time, can increase the friction between the side surfaces of the rollers 151 and the sidewalls 116 of the fixing seat 10 and the long leg 120, reduce the acceleration when the rollers 151 is driven, and thus enable the lumbar support member 240 to be more gentle in the process of being lifted. Further, the lumbar/waist of the user is supported on the lumbar support mechanism, which can improve the comfort of the user when the height of the lumbar support member 240 is changed, and enhance the user experience.


In some embodiments, as shown in FIGS. 11 and 13, a connecting bracket 260 is provided for connecting the activation/push rod 233 of the motor member 231 and the shaft 155 of the lifting assembly 100. The connecting bracket 260 and the free end of the push rod 233 are detachably connected, while the connecting bracket 260 and the shaft 155 are pivotally connected. This arrangement, compared with direct connection of the push rod 233 to the lifting assembly 100, facilitates easily maintenance of the lumbar support mechanism. For example, when the driving motor 231 needs to be replaced, one only needs to disassemble the activation rod 233 of the driving motor 231 from the connecting bracket 260 to remove the driving motor 231, which avoids the need for disassembling the shaft 155 of the lifting assembly 100. In this embodiment, the connecting bracket 260 and the activation rod 233 of the driving motor 231, the connecting bracket 260 and the shaft 155 are all connected by a pin.


Referring to FIGS. 14-18, the adjustable bed utilizing the lumbar support mechanism disclosed above are shown according to embodiments of the invention. The structure and operations of the adjustable bed according to this invention are substantially similar to that of the adjustable bed shown in FIGS. 1-4 and 8, except that the lumbar support mechanism is different.


The adjustable bed comprises a frame structure 10 having a back frame 13 and a foot frame 14; a plurality of platforms disposed on the frame structure, the plurality of platforms comprising at least a back platform having one or more opening 1a defined corresponding to a lumber portion of a user; and a lifting mechanism including a back lifting assembly and a leg lifting assembly positioned between the frame structure and the plurality of platforms for operably adjusting positions of at least one of the plurality of platforms so as to adjust the adjustable bed at a desired position; and a lumbar support mechanism received in the at least one opening of and secured to the back platform for operably providing lumbar support.


The lumbar support mechanism is disclosed above in FIGS. 9-13. The lumbar support member 240 is operably movable between a retracted position and an ejected position when the linkage member 250 moves between the first and second positions. The lumbar support is provided when the lumbar support member 240 is in the ejected position.


The plurality of platforms includes a head platform 8, a back platform 1 and an upper seat platform 2 mounted on the back frame 13. The upper seat platform 2 is hinged with the back platform 1 through hinges 23. The plurality of platforms also includes a lower seat platform 3 mounted on the foot frame 17, a thigh platform 4, and a leg platform 5. The lower seat platform 3 is hinged with the thigh platform 4 through hinges 23, and the thigh platform 4 is hinged with the leg platform 5 through hinges 23.


The back frame 13 includes an upper back frame rail, a lower back frame rail, and a pair of side back frame rails. The upper back frame rail and the lower back frame rail are longitudinally spaced and transversely extended, and the pair of side back frame rails is transversely spaced and longitudinally extended, and rigidly connected to the upper back frame rail and the lower back frame rail, such that the upper back frame rail and the lower back frame rail and the pair of side back frame rails are co-planar in a rectangle form. Preferably, the connection of the pair of side back frame rails to the upper and lower back frame rails and is by welding ends of the upper back frame rail onto end portions of the pair of side back frame rails, and welding ends of the lower back frame rail onto opposite end portions of the pair of side back frame rails. Other connecting means such as screw connections can also be utilized to practice the invention.


The back lifting assembly has a back lifting bracket 14 pivotally connected to the back frame 13, and a back lifting actuator pivotally connected between the back lifting bracket 14 and the back frame 13 for operably driving the back lifting bracket 14 to pivotally move in an upward rotating direction or a downward rotating direction relative to the back frame 13.


The back lifting bracket 14 includes a middle bar and a pair of swing arms. Each of the pair of swing arms is in an arc-shaped design. The pair of swing arms is transversely spaced and longitudinally extended, and rigidly connected to ends of the transversely extending middle bar in an H-shaped form. Each of the pair of swing arms has a first end portion and an opposite, second end portion. The first end portion of each swing arm is pivotally mounted to a respective one of the side back frame rails of the back frame 13 through a pivot. The second end portion of at least one of the swing arms is equipped with a first lifting wheel and a second lifting wheel. Practically, the second end portion of the swing arms may also be equipped with the first lifting wheel and the second lifting wheel. In addition, each of the pair of swing arms may be reinforced by a pair of reinforcing pieces rigidly connected to an end portion of the middle bar on either side.


The back lifting actuator includes a motor member 26, an outer tube extending from the motor member 26, and an activation rod received in the outer tube, engaged with the motor member 26 and configured to be telescopically movable relative to the outer tube according to a direction of motor rotation. The motor member 26 is pivotally connected to the upper back frame rail of the back frame 13 through a first bracket. The activation rod has a distal end portion pivotally connected to the middle bar of the back lifting bracket 14 through a second bracket. Accordingly, when the activation rod is expanded, it drives the back lifting bracket 14 to rotate in an upward rotation direction along the pivot point at in the first end portion of each swing arm of the back lifting bracket 14, which in turn causes the back platform 1 to sildably move against the back lifting wheels in the same upward rotation direction. When the activation rod is contracted, it drives the back lifting bracket 14 to rotate in an downward rotation direction along the pivot point at the first end portion of each swing arm of the back lifting bracket 14, which in turn causes the back platform 1 to sildably move against the back lifting wheels in the same downward rotation direction.


The foot frame 17 includes an upper foot frame rail, a lower foot frame rail, and a pair of side foot frame rails. The upper foot frame rail and the lower foot frame rail are longitudinally spaced and transversely extended, and the pair of side foot frame rails is transversely spaced and longitudinally extended, and rigidly connected to the upper foot frame rail and the lower foot frame rail, such that the upper foot frame rail and the lower foot frame rail and the pair of side foot frame rails are co-planar in a rectangle form. Preferably, the connection of the pair of side foot frame rails to the upper and lower foot frame rails and is by welding ends of the upper foot frame rail onto end portions of the pair of side foot frame rails, and welding ends of the lower foot frame rail onto opposite end portions of the pair of side foot frame rails. Other connecting means such as screw connections can also be utilized to practice the invention.


The foot lifting assembly has a foot lifting bracket 19 pivotally connected to the foot frame 17, and a foot lifting actuator pivotally connected between the foot lifting bracket 19 and the foot frame 17 for operably driving the foot lifting bracket 19 to pivotally move in an upward rotating direction or a downward rotating direction relative to the foot frame 17.


The foot lifting bracket 19 includes a middle bar and a pair of swing arms. The pair of swing arms is transversely spaced and longitudinally extended, and rigidly connected to ends of the transversely extending middle bar in an H-shaped form. Each of the pair of swing arms has a first end portion and an opposite, second end portion. The first end portion of each swing arm or 19c is pivotally mounted to a respective one of the side foot frame rails of the foot frame 17 through a pivot. The second end portion of at least one of the swing arms is equipped with a foot lifting wheel. Practically, the second end portion of the swing arms may also be equipped with the foot lifting wheel. In addition, each of the pair of swing arms may be reinforced by a reinforcing piece rigidly connected to each end portion of the middle bar.


The foot lifting actuator includes a motor member 21, an outer tube extending from the motor member 21, and an activation rod received in the outer tube, engaged with the motor member 21 and configured to be telescopically movable relative to said outer tube according to a direction of motor rotation. The motor member 21 is pivotally connected to the upper foot frame rail of the foot frame 17 through a first bracket. The activation rod has a distal end portion pivotally connected to the middle bar of the foot lifting bracket 19 through a second bracket. As such, when the activation rod is expanded, it drives the foot lifting bracket 19 to rotate in an upward rotation direction along the pivot point at in the first end portion of each swing arm of the foot lifting bracket 19, which in turn causes the thigh platform 4 to sildably move against the foot lifting wheels 20 in the same upward rotation direction. The movement of the thigh platform 4 in the same upward rotation direction in turn causes the foot platform 5 to move accordingly, so that the thigh platform 4 and the foot platform 5 are in a desired adjusting position. When the activation rod is contracted, it drives the foot lifting bracket 19 to rotate in an downward rotation direction along the pivot point at in the first end portion of each swing arm of the foot lifting bracket 19, which in turn causes the thigh platform 4 to sildably move against the foot lifting wheels in the same downward rotation direction. The movement of the thigh platform 4 in the same downward rotation direction in turn causes the foot platform 5 to move, so that the thigh platform 4 and the foot platform 5 are in a flat position when the activation rod is contracted at most.


In addition, the folding mechanism 16 connects the back frame 13 and the foot frame 17 such that the back frame 13 and the foot frame 17 are pivotally foldable to one another at the folding mechanism 16. Preferably, the folding mechanism 16 is a hinge bracket, as shown in FIGS. 14-18. Other connecting means and other types of folding mechanism can also be utilized to practice the invention.


The adjustable bed also includes a controller electrically coupled to the back lifting actuators (motors), the leg lifting actuators (motors), the head tilt actuators (motors) and the lumbar support actuators (motors), so as to lift individually or cooperatively the head and back platforms 8 and 1, the thigh platform 4, the leg platform 5 in desired positions, and the lumbar support member 70, and to provide the massage effects to the user. A user lying on the adjustable bed can adjust as desired.


The foregoing description of the exemplary embodiments of the invention has been presented only for the purposes of illustration and description and is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Many modifications and variations are possible in light of the above teaching.


The embodiments were chosen and described in order to explain the principles of the invention and their practical application so as to enable others skilled in the art to utilize the invention and various embodiments and with various modifications as are suited to the particular use contemplated. Alternative embodiments will become apparent to those skilled in the art to which the invention pertains without departing from its spirit and scope. Accordingly, the scope of the invention is defined by the appended claims rather than the foregoing description and the exemplary embodiments described therein.

Claims
  • 1. A lumbar support mechanism usable in an adjustable bed, comprising: a lumbar support member;first, second, third and fourth support legs, each support leg having an upper end and a lower end;a linkage member; andfirst and second lumbar support brackets configured to be attached onto the adjustable bed,wherein the upper ends of the first and second support legs are pivotally connected to the lumbar support member, and the lower ends of the first and second support legs are pivotally connected to the linkage member, respectively; and the upper ends of the third and fourth support legs are pivotally connected to the first and second support legs, respectively, and the lower ends of the third and fourth support legs are pivotally connected to the first and second lumbar support brackets, respectively, such that a distance between the lumbar support member and the linkage member is changeable between a minimal distance and a maximal distance when the linkage member moves between a first position and a second position.
  • 2. The lumbar support mechanism of claim 1, wherein one of the first and second lumbar support brackets has a guiding slot having first and second ends, the guiding slot being configured to moveably receive a guiding pin that pivotally connects the lower end of one of the first and second support legs to the linkage member, such that when the guiding pin moves to the first end of the guiding slot, the linkage member moves to the first position, and when the guiding pin moves to the second end of the guiding slot, the linkage member moves to the second position.
  • 3. The lumbar support mechanism of claim 1, wherein each of the first and second lumbar support brackets has a guiding slot having first and second ends, each guiding slot being configured to moveably receive a guiding pin that pivotally connects the lower end of one of the first and second support legs to the linkage member, such that when the guiding pin moves to the first end of the guiding slot, the linkage member moves to the first position, and when the guiding pin moves to the second end of the guiding slot, the linkage member moves to the second position.
  • 4. The lumbar support mechanism of claim 1, wherein the first and second support legs are parallel to each other, the third and fourth support legs are parallel to each other, and the lumbar support member and the linkage member are parallel to each other.
  • 5. The lumbar support mechanism of claim 1, further comprising a lumbar support actuator for operably moving the linkage member between the first position and the second position.
  • 6. The lumbar support mechanism of claim 5, wherein the lumbar support actuator comprises a motor member, an outer tube extending from the motor member, and an activation rod received in the outer tube, engaged with the motor member and configured to be telescopically movable relative to the outer tube according to a direction of motor rotation.
  • 7. The lumbar support mechanism of claim 6, wherein the motor member is configured to be attached onto the adjustable bed, and a distal end of the activation rod is pivotally connected to the lower end of one of the first and second support legs.
  • 8. An adjustable bed, comprising: the lumbar support mechanism of claim 1, for operably providing lumbar support.
  • 9. A lumbar support mechanism usable in an adjustable bed, comprising: a lumbar support member;a linkage member; anda first lumbar lifting assembly and a second lumbar lifting assembly, each of the first and second lumbar lifting assemblies comprising a fixing bracket, a long leg, a short leg, wherein the fixing bracket is configured to be attached onto the adjustable bed; the long leg has an upper end pivotally connected to the lumbar support member, and a lower end operably movable in the fixing bracket and pivotally connected to the linkage member; and the short leg has an upper end pivotally connected to a middle portion of the long leg, and a lower end pivotally connected to the fixing bracket,such that a distance between the lumbar support member and the linkage member is changeable between a minimal distance and a maximal distance when the linkage member moves between a first position and a second position.
  • 10. The lumbar support mechanism of claim 9, wherein the fixing bracket has a guiding slot having first and second ends, the guiding slot being configured to moveably receive a guiding pin that pivotally connects the lower end of the long leg to the linkage member, such that when the guiding pin moves to the first end of the guiding slot, the linkage member moves to the first position, and when the guiding pin moves to the second end of the guiding slot, the linkage member moves to the second position.
  • 11. The lumbar support mechanism of claim 10, wherein each of the first and second lumbar lifting assemblies further comprises a bearing member accommodated and operably movable in the fixing bracket, the bearing member being pivotally connected to the lower end of the long leg.
  • 12. The lumbar support mechanism of claim 11, wherein the bearing member comprises at least one sliding block.
  • 13. The lumbar support mechanism of claim 11, wherein the bearing member comprises at least one roller pivotally connected to the lower end of the long leg and the linkage member by the guiding pin or shaft that is movably received in the guiding slot of the fixing bracket, such that when the lower end of the long leg is driven to move in the fixing bracket, the guiding pin or shaft moves along the guiding slot of the fixing bracket and the at least one roller rotates on a bottom wall of the fixing bracket.
  • 14. The lumbar support mechanism of claim 9, further comprising a lumbar support actuator operably connected to the lower end of the long leg of one of the first lumbar lifting assembly and the second lumbar lifting assembly for operably moving the linkage member between the first position and the second position.
  • 15. The lumbar support mechanism of claim 14, wherein the lumbar support actuator comprises a motor member, an outer tube extending from the motor member, and an activation rod received in the outer tube, engaged with the motor member and configured to be telescopically movable relative to the outer tube according to a direction of motor rotation.
  • 16. The lumbar support mechanism of claim 15, wherein the motor member is configured to be attached onto the adjustable bed, and a distal end of the activation rod is pivotally connected to the lower end of the long leg of said one of the first lumbar lifting assembly and the second lumbar lifting assembly, or pivotally connected to a guiding pin or shaft that pivotally connects the lower end of the long leg of said one of the first lumbar lifting assembly and the second lumbar lifting assembly to the linkage member.
  • 17. An adjustable bed, comprising: the lumbar support mechanism of claim 9, for operably providing lumbar support.
Priority Claims (1)
Number Date Country Kind
202121521952.X Jul 2021 CN national
CROSS-REFERENCE TO RELATED PATENT APPLICATIONS

This application is a continuation application of U.S. patent application Ser. No. 17/462,191, filed Aug. 31 2021, now allowed, which claims priority to and benefit of Chinese Patent Application Serial No. 202121521952.X, filed Jul. 5, 2021, and is a continuation-in-part application of U.S. patent application Ser. No. 17/318,006, filed May 12, 2021, now U.S. Pat. No. 11,839,307, which claims priority to and the benefit of U.S. Provisional Patent Application Ser. No. 63/029,800, filed May 26, 2020, and is a continuation-in-part application of U.S. patent application Ser. No. 16/729,700, filed Jan. 30, 2019, now U.S. Pat. No. 11,317,729, which itself claims priority to and the benefit of U.S. Provisional Patent Application Ser. Nos. 62/789,062 filed Jan. 7, 2019, 62/789,047 filed Jan. 7, 2019, and 62/790,583 filed Jan. 10, 2019. Each of the above identified applications is incorporated herein in their entireties by reference.

Provisional Applications (4)
Number Date Country
63029800 May 2020 US
62789062 Jan 2019 US
62789047 Jan 2019 US
62790583 Jan 2019 US
Continuations (1)
Number Date Country
Parent 17462191 Aug 2021 US
Child 18658040 US
Continuation in Parts (2)
Number Date Country
Parent 17318006 May 2021 US
Child 17462191 US
Parent 16729700 Dec 2019 US
Child 17318006 US