This invention relates generally to luminaire reflectors and more particularly to luminaire reflectors used for a wide variety of lighting applications.
Many luminaires incorporate reflectors to increase the efficiency of their light output. Reflectors can be formed in a variety of shapes and sizes and are typically designed and oriented to provide optimized light distribution for particular applications. Accordingly, they may be symmetrical or asymmetrical depending on the desired light output distribution. The most common reflector for a luminaire is a symmetrical reflector. Because the reflector surrounds the lamp to reflect the light, it is usually fashioned from a single piece of material or is fashioned from multiple pieces of material to constitute a single reflector.
As mentioned, a standard reflector for a luminaire is a symmetrical design. The reflector surrounds the lamp and reflects the light downward in a substantially round distribution pattern. Because the lamp is almost always placed within the volume defined by the reflector, the wide angle illumination of a lamp and reflector combination is limited to the light that is directly emitted from the lamp and/or is reflected by the reflector and then passes below the edge of the reflector or luminaire body without contacting any part of the luminaire. This limitation results in a relatively limited wide angle light distribution pattern below the luminaire. To an extent, this difficulty can be addressed by lowering the lamp within the reflector volume or raising the reflector with respect to the lamp. However, this can result in increased glare and eye strain. Additionally, in having a reflector that surrounds the lamp some of the light is reflected multiple times within the reflector thereby reducing the efficiency of the luminaire. Further, some of the light is reflected back through the lamp itself that can result in reduced lamp life and reduced efficiency.
While other reflectors have been designed specifically to provide wide angle lighting distribution patterns, they are subject to different design considerations and usually result in decreased light intensity in certain regions in order to maximize the light intensity in other desired areas. While this provides an improved luminaire for specific lighting applications, such luminaires have limited utility for other lighting applications.
Thus, there is a substantial need for a reflector that can increase luminaire efficiency while providing increased wide angle lighting.
The present invention relates to a reflector assembly, and its use in a luminaire having a light source securable therein, the reflector assembly comprising a plurality of positioned reflector elements for reflecting light emitted from the light source, the reflector elements being disposed radially and spaced apart around the light source in a horizontal plane to provide an opening between adjacent reflector elements, wherein each reflector element is configured and positioned to reflect light emitted by the light source away from the light source and through the adjacent opening.
The present invention also relates to a reflector element for use in a luminaire, comprising a plurality of reflector panels. Typically, the reflector element has a curved shape having a cross section in a first orientation that is elliptical, and a cross-section in a second orientation perpendicular to the first orientation that is parabolic.
The present invention further relates to a luminaire comprising: at least one lamp that provides a light source; a lamp socket for each of the lamps, wherein each of the lamp sockets is sized to receive the base of the lamp, the lamp sockets being electrically connected to a power source and having an electrical contact and being electrically connectable to the bases of the lamps; a plurality of reflector elements fixedly disposed radially from and spaced apart around the lamp in a horizontal plane to provide an opening between adjacent reflector elements, wherein light that is emitted from the light source is reflected by the reflector elements through the adjacent openings.
The present invention provides increased wide angle lighting over standard and specialized luminaires. The individual reflector elements do not physically enclose the light source, typically a lamp, but are disposed spaced-apart around the lamp, to provide openings between adjacent reflector elements through which the horizontally and vertically downward reflected light can pass to the outside of the luminaire. More specifically, the reflector elements are of such shape, location and orientation that substantially none of the light emitted from the lamp is reflected by any reflector element back toward the light source of the luminaire, and whereby substantially none of the light reflected from an inner surface of a reflector element is reflected back toward an inner surface of any other reflector element of the reflector assembly. Instead, the reflector elements are configured to reflect substantially all of the light emitted from the lamp away, and typically horizontally and vertically downward, from the lamp. The reflected light can exit the luminaire in a controlled manner with as little interference by the lamp and other reflector surfaces, thereby creating a highly energy efficient luminaire.
Typically the reflector elements are positioned within the luminaire in the area generally adjacent to the lowest light emitting point of the light source, that is, opposite the socket end of the lamp, and continuing to the area generally adjacent to the highest light emitting point, typically proximate the socket end of the light source or lamp. In a typical embodiment, the luminaire has a plurality of reflector elements, including two elements, three elements, four elements, five elements, or more. The reflector elements are typically identically configured and oriented, and are typically, though not necessarily, equally spaced radially from the light source, and from adjacent elements.
A more typical luminaire has four identically-configured reflector elements symmetrically disposed around a centrally-positioned lamp. Each of the reflector elements is arranged radially in ninety degree increments around the lamp. The vertical cross-sections of the reflectors are curves and are shaped so that substantially all of the emitted light from the lamp that strikes at any portion of the reflector element is reflected at substantially the same angle, typically a downward angle, from the luminaire. Accordingly, the light that is emitted from the lamp but not reflected by the reflector elements illuminates a first area below the luminaire, while the reflected light illuminates, typically solely illuminates, areas lying outside the first area, according to the designated angle. Together, the illumination patterns are designed to create a substantially round pattern. The downward angle of reflection of light from the luminaire is up to about seventy degrees from nadir, thereby cutting off further wide angle illumination to prevent glare and eye strain and reducing the number of poles and fixtures otherwise required.
In general, the reflector element is disposed in the assembly or in the luminaire so that the reflector surface is non-perpendicular to the light source. The reflector element has a leading edge that is typically disposed further away from the light source than its trailing edge, so that the surface therebetween faces away from the light source. Where the light source is disposed in the center of the luminaire, the leading edge of the reflector elements are typically angled outward from the circle formed by the trailing edges of the elements. The angling of the reflector elements aids the function of the reflector surface to reflect the emitted light away from the light source and through the adjacent opening between the reflector element and its succeeding element neighbor.
In a typical embodiment, the reflector element is comprised of a resilient, reflective material that can have an overall curved shape that is generally parabolic along a vertical plane passing through the reflective element, and is generally elliptical along a horizontal plane passing through the reflective element. Alternatively, the reflector element can have an overall curved shape that is generally elliptical in the vertical plane passing through the reflective element, and generally parabolic in the horizontal plane passing through the reflective element, or can have a shape that is elliptical in both the vertical and horizontal cross sections, or that is parabolic in both the vertical and horizontal cross sections. The effect on the distribution of the reflected light from a parabolic or elliptical reflective surface will be discussed hereinafter.
A typical parabolic surface can be viewed as a plurality of columns of a reflective material, the columns arranged vertically and side-by-side, with each column having a parabolic shape. Typically the columns of reflective material will comprise a plurality of reflective panels arranged linearly, and typically each panel is planar. Light emitted from the light source will strike each of the plurality of panels in a column at an angle of incidence relative, and will be reflected from the respective panels at an equal angle of reflectance, relative to the panel. The column of panels arranged into a parabolic surface can provide that the angle of incidence and the angle of reflectance from one panel to the next panel are different, but that the angle of reflectance of the light relative to the light source is the same. Therefore, light reflected from a parabolic surface will typically reflect out from the luminaire at generally the same angle, relative to the light source and the luminaire, but reflect from the panels along the parabolic surface at different angles of reflectance.
A typical elliptical surface can be viewed as a plurality of rows of a reflective material, the rows arranged horizontally and side-by-side, with each row having an elliptical shape. Typically the rows of reflective material will comprise a plurality of reflective panels arranged linearly, and typically each panel is planar. Light emitted from the light source will strike each of the plurality of panels in a row at an angle of incidence relative, and will be reflected from the respective panels at an equal angle of reflectance, relative to the panel. The row of panels arranged into an elliptic surface can provide that the angle of incidence and the angle of reflectance of all the panels are all the same, but that the angle of reflectance of the light relative to the light source is different. Therefore, light reflected from an elliptic surface will typically reflect out from the luminaire at different angles, but will reflect from the panels along the elliptic surface at generally the same angle of reflectance.
Thus, the shape of the reflector elements can be adjusted or changed to alter the angle at which the emitted light from the lamp is reflected. The reflector elements could also be asymmetrically disposed around the lamp to create a non-uniform illumination pattern. Also, if desired, a lens can be used beneath and/or around the lamp and reflector elements to focus the emitted light and/or to protect the lamp and reflector elements.
Typically, the reflector elements are comprised of a plurality of reflector panels formed integrally into the material of the reflector element. The plurality of reflector panels are more typically planar, but can themselves have non-planar surfaces. The reflector panels can be sized the same or different, and can typically range from about 3 cm or less. The plurality of panels can have any shape, typically square or rectangular, but can also be hexagonal, round, or other, and can be the same shape or of different shape. The plurality of panels can also be arranged in any pattern, such as rows and columns, or in a hexagonal or pentagonal pattern, or the like. The selection of the size, shape and pattern of the panels is typically a design selection, criteria for which include ease of design and manufacture, and efficiency and effectiveness of the reflected light. In a more typical design, the reflector elements are rectilinear, and arranged in rows and columns.
In a typical embodiment, a high wattage (e.g., 400 watt) metal halide high intensity discharge (HID) lamp is used, although other types of lamps with varied shapes and with different lumen output could be substituted in its place for different applications. For HID lamps, external control equipment is commonly used and is stored within a ballast box located within the luminaire or remotely mounted, and electrically connected to the luminaire.
The reflector elements can be formed by a variety of methods used to form reflectors including but not limited to using a sheet metal hydroform press, a plastic injection molding and vapor deposition process, a die cast for zinc or rapid tooling technologies.
The reflector elements provide a luminaire with increased angle illumination, to reduce the number of luminaires required to illuminate an outdoor (or indoor) area. Additionally, the design of the reflector elements provides increased energy efficiency over a standard luminaire as the result of the minimized internal reflections, thereby providing greater illumination and permitting the use of lower wattage lamps for equivalent levels of light. This reduces electricity usage while preserving usable light output.
The luminaire of the present invention is particularly useful for reflecting the emitted light vertically (downwardly) outward and away from the location of the luminaire (that is, in a wide angle from nadir). The angle of the light reflected from the luminaire in a vertical direction is typically up to about 90°, more typically up to about 70°, from nadir.
Typically the light is reflected from the reflector elements in a horizontal direction through the openings and out from the luminaire in a substantially uniform, circular or rectangular pattern. Alternatively, the reflected light can be focused or concentrated by one or more of the reflector elements in one or more specific directions.
A reflector assembly 1 of the present invention for use in a luminaire is shown in
Each reflector element 14 can be comprised of a plurality of reflecting panels 40. The reflecting panels 40 are illustrated as rectangular or square in shape. The reflector panels 40 are formed integrally into a single piece of reflective material. The edges of the reflecting panels 40 are arranged side by side, typically in rows and columns, and form a continuous reflector surface. The plurality of reflecting panels 40 are configured whereby substantially all of the light emitted from the lamp that strikes the inner surface 13 of a particular reflecting panel 40 will reflect through the opening 11 at generally a single, specific angle. Typically, each reflecting panel 40 is configured and oriented in space slightly differently from its adjacent reflecting panels and each typically has a planar shape, or a substantially planar shape.
While
The illustrated reflector element 14 in
In a typical embodiment of a luminaire, the dimensions of the reflector assembly, from the furthest outside point along the leading edge 19 of a first reflector element to the furthest outside point along the leading edge 19 of the reflector element that is opposite the first reflector element, is about fifteen inches (about 38 cm) and the height of each reflector element is about eleven inches (about 28 cm).
The reflector elements 14 can be secured in position to form a reflector assembly by a variety of methods.
The basic shape and special orientation of the individual reflecting panels in the reflector elements is accomplished through a well known technique called ray-tracing, which is illustrated by William B. Elmer, “The Optical Design of Reflectors”, Second Edition; ISBN 0-471-05310-4, incorporated herein by reference. While these calculations can be done manually, it is highly preferred to automate the calculations with the use of computers and appropriate software. These reflecting panels are then connected/assembled into a three dimensional wire frame computer model. This model is then analyzed for desired output using software openly available on the market. After the desired shapes of the individual reflecting panels 40, and of the reflector element 14, have been achieved, the wire frame model is converted into a solid model that gives the reflector element volume and mass. The solid model can then be sent to various injection molding/die casting vendors who can use the geometry created by the solid model to directly program cutting tools for the production of molds/tools for full scale production. The reflector components can be finished in a secondary operation through vacuum metalizing, polishing or anodizing to achieve a highly specular surface.
The reflector elements 14 are positioned within the reflector assembly such that a leading edge 19 is disposed farther away from the light source than the trailing edge 17, typically the leading edge 19 of a reflector element overlaps with the trailing edge 17 of the adjacent reflector element 14, such that any light that is emitted outward is reflected by one of the reflector elements 14. When the reflector elements are arranged symmetrically, each reflector element 14 will span a radial arc of at least X degrees relative to the light source 12′ according to equation (1) where
X≧360/n (1)
and n is the number of symmetrically disposed reflector elements in the reflector assembly of the luminaire. As shown in
The light reflection pattern of reflected light rays 20 of a typically reflector assembly of the present invention is depicted in
A photometric report for the preferred reflector assembly and luminaire of the present invention is shown in
The curved horizontal and vertical surfaces of the reflector element provide the required reflection of light from the light source into the horizontal and downward direction, away from the light source.
The present invention of an improved reflector luminaire proves improvements over conventional reflector luminaires, such as those illustrated as prior art in
In contrast, the present invention provides an improved luminaire that is energy efficient and that emits a more widespread lighting pattern by allowing the more horizontally-reflected light to pass through openings between the reflector elements, therefore reducing required luminaries and reducing energy to illuminate an area effectively.
While the present invention has been illustrated by description of embodiments that has been described in detail, to the invention as claimed in the appended claims is not restricted or in any way limited to the scope of such detail.
This is a continuation-in-part application, claiming the priority of co-pending U.S. patent application Ser. No. 10/660,317, filed Sep. 11, 2003.
Number | Date | Country | |
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Parent | 10660317 | Sep 2003 | US |
Child | 11076717 | Mar 2005 | US |