Luminaire with adjustable lamp orientation

Information

  • Patent Grant
  • 6755559
  • Patent Number
    6,755,559
  • Date Filed
    Friday, June 28, 2002
    22 years ago
  • Date Issued
    Tuesday, June 29, 2004
    20 years ago
Abstract
A luminaire comprising an optical assembly that has a mounting interface. A socket holder has a mounting member that is adapted to mount the socket holder to the mounting interface of the optical assembly. First and second proximate surfaces are adapted to support a socket and a light source in first and second orientations, respectively. The socket holder defines a central axis. A longitudinal axis is defined by the socket and the light source in the first orientation is substantially parallel to the central axis of the socket holder and a longitudinal axis of the socket and the light source in the second orientation is angled with respect to the central axis of the socket holder.
Description




FIELD OF THE INVENTION




The present invention relates to a luminaire adapted to mount to a canopy or ceiling that can support a lamp in different orientations. Additionally, the present invention relates to a luminaire that facilitates installation and replacement of the lamp. More specifically, the luminaire includes a socket holder capable of supporting the lamp in first and second orientations and that is movable between unlocked and locked positions.




BACKGROUND OF THE INVENTION




A luminaire is a light fixture that is typically mounted to a canopy, ceiling or light pole. Conventional luminaires include a ballast electrically connected to a socket and lamp, and an optical refractor or lens that encloses the lamp and allows light rays from the lamp to emanate therethrough.




Conventional luminaires generally provide only one lamp orientation, usually either vertical or horizontal. Additionally, problems arise in installing and maintaining conventional luminaires. For example, installation often requires more than one person. Also, performing maintenance such as replacing the lamp often requires disassembly of the luminaire. Also, some conventional luminaires are bulky and include unnecessary parts. Moreover, some conventional luminaires are not easily adaptable to a variety of optical refractors.




Examples of conventional luminaires include U.S. Pat. Nos. 6,394,628, 6,276,818 and 6,182,848 to Wang; U.S. Pat. Nos. 6,367,945 and 6,264,344 to Quioque et al.; U.S. Pat. Nos. 6,224,233, 6,059,422, and 5,662,407 to Fischer et al.; U.S. Pat. No. 4,388,681 to Meyer; U.S. Pat. No. 4,186,433 to Baldwin; and U.S. Pat. No. 2,675,466 to Baker, the subject matter of each of which is herein incorporated by reference.




SUMMARY OF THE INVENTION




Accordingly, an object of the present invention is to provide a luminaire capable of supporting a light source, such as a lamp, in at least two different orientations.




Another object of the present invention is to provide a luminaire that facilitates installation and maintenance thereof, particularly when replacing the light source or lamp of the luminaire.




Yet another object of the present invention is to provide a luminaire that is compact and includes a minimal number of parts.




Still another object of the present invention is to provide a luminaire that allows a variety of optical assemblies to be used with the luminaire.




The foregoing objects are basically attained by a luminaire comprising an optical assembly that has a mounting interface. A socket holder has a mounting member that is adapted to mount the socket holder to the mounting interface of the optical assembly. First and second proximate surfaces are adapted to support a socket and a light source in first and second orientations, respectively. The socket holder defines a central axis. A longitudinal axis is defined by the socket and the light source in the first orientation is substantially parallel to the central axis of the socket holder and a longitudinal axis of the socket and the light source in the second orientation is angled with respect to the central axis of the socket holder.




The foregoing objects are also attained by a luminaire, comprising an optical assembly having a mounting interface including at least one mounting aperture. A socket holder is coupled to the optical assembly and supports a socket and a light source at a first end. The socket holder is movable between locked and unlocked positions with respect to the mounting interface of the optical member. Socket holder includes a mounting member at a second end opposite the first end that is adapted to mount the socket holder to the mounting interface of the optical assembly. The mounting member has a guide portion and a locking portion engaged with the mounting aperture of the mounting interface of the optical assembly in the locked position thereby interlocking the socket holder and optical assembly, and disengaged with the mounting aperture in the unlocked position, wherein the guide portion facilitates engagement and disengagement of the locking portion with the mounting aperture.




The foregoing objects are also attained by a luminaire comprising a support panel and an optical assembly including a reflector coupled to a refractor. The reflector is releasably secured to the support panel thereby substantially restricting movement of the optical assembly with respect to the support panel. The reflector includes a mounting interface. A socket holder is coupled to the reflector of the optical assembly at the mounting interface. The socket holder is movable between locked and unlocked positions with respect to the reflector and the optical assembly. The socket holder supports a socket and a light source with the reflector and the refractor substantially enclosing the light source.











Other objects, advantages and salient features of the invention will become apparent from the following detailed description, which, taken in conjunction with annexed drawings, discloses preferred embodiments of the present invention.




BRIEF DESCRIPTION OF THE DRAWINGS




Referring to the drawings which form a part of this disclosure:





FIG. 1

is an exploded perspective view of a luminaire in accordance with a first embodiment of the present invention showing a socket holder, optical assembly and support panel;





FIG. 2

is an elevational side view taken in section of the assembled luminaire illustrated in

FIG. 1

, showing a light source of the luminaire in a first orientation;





FIG. 3

is an elevational side view taken in section traverse to the sectional view of the luminaire illustrated in

FIG. 2

, showing the light source of the luminaire in a second orientation;





FIG. 4

is an exploded perspective view of the socket holder of the luminaire illustrated in

FIG. 1

including a partial perspective view of the optical assembly of the luminaire;





FIG. 5

is a perspective view of the socket holder of the luminaire illustrated in

FIG. 1

;





FIG. 6

is a perspective view of a guide portion of the luminaire illustrated in

FIG. 1

;





FIG. 7

is a partial elevational side view taken in section of the luminaire illustrated in

FIG. 2

, showing the socket holder and a mounting member thereof in an unlocked position with respect to the optical assembly;





FIG. 8

is a partial elevational side view taken in section of the luminaire illustrated in

FIG. 2

, showing the socket holder and the mounting member thereof in a locked position with respect to the optical assembly;





FIG. 9

is a partial elevational side view taken in section traverse to the sectional view of

FIG. 7

, showing the socket holder in the unlocked position;





FIG. 10

is a partial elevational side view taken in section traverse to the sectional view of

FIG. 8

, showing the socket holder in the locked position;





FIG. 11

is an exploded elevational side view of a luminaire in accordance with a second embodiment of the present invention, showing a socket holder, optical assembly and support panel;





FIG. 12

is an elevational side view taken in section of the assembled luminaire illustrated in

FIG. 11

, showing a light source of the luminaire in a first orientation;





FIG. 13

is an elevational side view taken in section traverse to the sectional view of the assembled luminaire illustrated in

FIG. 12

, showing the light source of the luminaire in a second orientation; and





FIG. 14

is a top plan view of the optical assembly of the luminaire illustrated in FIG.


11


.











DETAILED DESCRIPTION OF THE INVENTION




Embodiment of

FIGS. 1-10






Referring to

FIGS. 1-10

, a luminaire


10


in accordance with a first embodiment the present invention includes a socket holder


12


releasably coupled to an optical assembly


14


. Socket holder


12


supports a socket


16


and a light source


18


, which is preferably a high intensity discharge lamp. Optical assembly


14


encloses light source


18


and allows light rays to emanate therefrom. Socket holder


12


can support light source


18


in more than one orientation, as seen in

FIGS. 2 and 3

, allowing selection of a desired orientation. Luminaire


10


is mounted to a support panel


20


, such as a canopy or a panel retrofitable to a canopy.




Socket holder


12


generally includes a housing


22


with a first end


24


that supports socket


16


and light source


18


and a second end


26


that is adapted to mount socket holder


12


to optical assembly


14


. Housing


22


is preferably conical in shape and hollow thereby defining an inner receiving area


28


for receiving socket


16


and the end of light source


18


engaged with socket


16


. Housing


22


is also preferably formed of a substantially heat resistant material, such as metal, and is a unitary one-piece member.




First end


24


of housing


22


, which is preferably the top end of housing


22


, defines a central axis


30


and first and second surfaces


32


and


34


for supporting socket


16


and light source


18


in first and second orientations, respectively, as seen in

FIGS. 2 and 3

. An optional cap


35


, see

FIG. 4

, can be used to cover first end


24


thereby protecting socket


18


. First and second surfaces


32


and


34


are preferably proximate or close to one another. First and second surfaces


32


and


34


are preferably disposed on first and second walls


36


and


38


, respectively. First wall


36


is substantially horizontal with respect to the sidewall


40


of housing


22


. Second wall


38


extends away from first wall


36


and is angled with respect thereto. A shoulder wall


42


joins first and second walls


36


and


38


. Disposed in both the first and second walls


36


and


38


are fastening holes


44


that receive fasteners


46


for securing socket


16


to either first wall


36


in the first orientation or second wall


38


in the second orientation.




As seen in

FIG. 2

, socket


16


is secured to first wall


36


by fasteners


46


so that light source


18


is in the first orientation. In the first orientation, first wall


36


, socket


16


and light source


18


define a longitudinal axis


48


that is substantially parallel to central axis


30


of socket holder


12


. The first orientation is preferably a substantially vertical orientation when luminaire


10


is mounted to support panel


20


that is substantially horizontal such that longitudinal axis


48


is substantially perpendicular to panel


20


. However, if luminaire


10


is mounted to a vertical support panel or sidewall, or is mounted to a slanted support panel or wall, then the first orientation of socket


16


and light source


18


would be substantially perpendicular to the panel.




As seen in

FIG. 3

, second wall


38


, socket


16


and light source


18


define a second longitudinal axis


50


in the second orientation. Second longitudinal axis


50


is angled with respect to central axis


30


of socket holder


12


. An angle a is defined between longitudinal axis


50


and central axis


30


. Angle a is preferably acute, such as 15 degrees, however, angle a can be substantially 0 degrees or substantially 90 degrees.




Although it is preferable that first wall


36


is substantially horizontal and second wall


38


is substantially angled therefrom, first wall


36


can also be angled thereby changing the first orientation of socket


16


and light source


18


. For example, the first and second walls


36


and


38


can converge and meet to form an inverted V so that each longitudinal axis


48


and


50


, respectively, is angled with respect to socket holder central axis


30


. Similarly, the angle of second wall


38


can be varied between being generally aligned with first wall


36


so that longitudinal axes


48


and


50


are substantially parallel, and being generally perpendicular to first wall


36


so that second longitudinal axis


50


is substantially perpendicular to longitudinal axis


48


.




The second end


26


of housing


22


, which is preferably the bottom end, includes an outwardly extending circumferential flange


52


extending from a bottom edge of housing


22


. Flange


52


includes generally planar upper and lower surfaces


54


and


56


and an outer shoulder


58


. First and second mounting members


60


are supported by flange


52


and engage optical assembly


14


. Although it is preferable to use two mounting members


60


, any number of mounting members


60


can be employed and only one mounting member


60


is required.




Each mounting member


60


includes a guide portion


62


for facilitating engagement of the mounting members


60


with optical assembly


14


and a locking portion


64


for interlocking the mounting members


60


with optical assembly


14


, as seen in FIG.


4


. Locking portion


64


is preferably a mounting bolt.




As seen in

FIG. 6

, guide portion


62


includes a ring body


66


with depending arcuate ears


68


extending from opposite radial sides of ring body


66


. The central opening


70


of ring body


66


is threaded. A first dimension d


1


′ of guide portion


62


is defined between the outer surfaces


72


and


74


of ears


68


respectively. A second dimension d


2


′ of guide portion


62


is defined between the sides


76


of each ear


68


. Each guide portion ring body


66


is attached to flange lower surface


56


so that ears


68


extend downwardly from flange lower surface


56


at substantially ninety degrees, as seen in FIG.


4


. Although it is preferably to use ring body


66


, body


66


can be eliminated such that ears


68


are directly attached to and extend from flange lower surface


56


. Central opening


70


of each ring body


66


is aligned with first and second threaded receiving wells


78


and


80


, respectively.




As seen in

FIGS. 7 and 8

, first and second receiving wells


78


and


80


each extend upwardly from flange upper surface


54


and includes a hollow threaded interior


82


, an open end


84


aligned with ring body


66


and an opposite closed end


86


. Each guide portion


62


and corresponding receiving wells


78


or


80


are preferably disposed on opposite sides of socket holder housing


22


. Threaded central opening


70


of ring body


66


of guide portion


62


and threaded interior


82


of each receiving well


78


and


80


are adapted to engage a part of locking portion


64


, preferably a threaded stem


88


of the locking portion or mounting bolt


64


.




Locking portion


64


of each mounting member


60


includes a bolt head


90


at a distal end of stem


88


. Mounting bolt head


90


is adapted to engage a part of optical assembly


14


, thereby interlocking socket holder


12


and optical assembly


14


. The diameter of mounting bolt head


90


defines a first dimension d


1


″ of locking portion


64


, as best seen in

FIGS. 7 and 8

, that is substantially the same as the first dimension d


1


′ of guide portion


62


. A second dimension d


2


″ of locking portion


64


is defined by the diameter of mounting bolt stem


88


, as best seen in

FIGS. 9 and 10

, that is substantially the same as the second dimension d


2


′ of guide portion


62


. As such, when locking portion


64


is coupled with guide portion


62


, the ears


68


of guide portion


62


will be as wide, i.e. the first dimension d


1


′, as locking portion bolt head


90


, i.e. the first dimension d


1


″, as seen in

FIGS. 6

,


7


and


8


. Ears


68


will also be as narrow, i.e. the second dimension d


2


′, as locking portion stem


88


, i.e. the second dimension d


2


″, as seen in

FIGS. 6

,


9


and


10


(ears


68


being shown in dashed lines). This design facilitates engagement of locking portion


64


with optical assembly


14


.




A gasket receiving recess


94


is formed between shoulder


58


and the lower surface


56


of flange


52


. A ring shaped gasket


96


is received in recess


94


. Gasket


96


abuts flange lower surface


56


and is disposed outside of mounting members


60


and adjacent outer shoulder


58


of flange


52


. Gasket


96


is preferably made of compressible foam but can be any known compressible material such as rubber, felt and silicone. Secondary receiving wells


98


can be optionally included on socket housing


22


that are similar to but smaller than receiving wells


78


and


80


. Secondary receiving wells


98


allow socket holder


12


to attached directly to support panel


20


as will be described below with respect to the second embodiment.




As seen in FIGS.


4


and


6


-


8


, the distance D that guide portion ears


68


extend from the lower surface


56


of socket housing flange


52


controls the depth at which locking portion bolt stem


88


of each mounting member


60


extends or is threaded into receiving wells


78


and


80


. This dictates the appropriate location of locking portion


64


, particularly bolt head


90


, for proper securement of locking portion


64


with optical assembly


14


. This prevents locking portion


64


of each mounting members


60


from being threaded into receiving wells


78


and


80


too far which would create difficulty in engaging locking portion


64


with optical assembly


14


, or not far enough which would create a loose or less secure engagement of locking portion


64


with optical assembly


14


.




As seen in

FIGS. 1-3

, optical assembly


14


generally includes a reflector


100


coupled to a refractor


102


with light source


18


being enclosed therebetween. Reflector


100


is preferably bowl shaped with a circular outer perimeter


104


and inner and outer curved surfaces


106


and


108


. Reflector


100


includes first and second end portions


110


and


112


with first end portion


110


being substantially smaller than second end portion


112


. A reflector wall


114


extends between first and second end portions


110


and


112


and slopes or tapers outwardly from first end portion


11


to second end portion


112


. Although it is preferable that reflector


100


is bowl shaped, reflector


100


can be other shapes such as a box or plate shaped as long as reflector


100


can engage support panel


20


.




First end portion


110


of reflector


100


includes a central planar surface


116


having a mounting interface


118


for engaging mounting members


60


of socket holder


12


and a central opening


120


for receiving light source


18


. Mounting interface


118


preferably includes mounting apertures


122


that engage locking portions


64


of mounting members


60


. Mounting apertures


122


are preferably key hole shaped and disposed concentrically around central opening


120


. Each key hole mounting aperture


122


includes first and second sections


124


and


126


with first section


124


being substantially larger than second section


126


. A pair of locking detents


128


are also disposed of either side of each mounting aperture


122


.




Second end portion


112


of reflector


100


includes an outer shoulder


130


extending from outer perimeter


104


and is formed by a first wall


132


that extends outwardly and a second wall


134


extending generally perpendicularly from first wall


132


. Attached to the outer surface


108


of reflector


100


at shoulder first wall


132


is a conventional starter


146


and conventional capacitor


148


supported on a bracket


149


, as seen in FIG.


1


. Although it is preferable that reflector


100


supports starter


146


and capacitor


148


, starter


146


and capacitor


148


can be located remotely therefrom such as on support panel


20


.




Refractor


102


is preferably a glass lens but can be formed of a plastic material as well. Refractor


102


has bowl shape with smooth inner and outer surfaces


138


and


140


and an outer edge


142


. A ring shaped gasket


144


is disposed between reflector


100


and refractor


102


and is preferably disposed on outer edge


142


of refractor


102


. Gasket


144


is preferably made of a rubber material but can be made of any known material such as felt.




Support panel


20


is preferably a panel that can be retrofit into an existing canopy or ceiling


150


(see

FIGS. 2 and 3

) in the same manner disclosed in commonly owned U.S. Pat. No. 6,276,818 to Wang and entitled Latch Assembly For Luminaire Housing Door, and U.S. Pat. No. 6,182,848 to Wang and entitled Luminaire Housing With Universal Dual Surface cantilever Hinge, the subject matter of each of which is herein incorporated by reference. In such a retrofit application, support panel


20


includes at least one hinge


152


and at least one latch


154


for mounting the panel


20


to an existing canopy or ceiling in the same manner described in U.S. Pat. No. 6,394,628. However, support


20


can also be just the canopy or ceiling in new installation applications.




Support panel


20


, whether in a retrofit or new installation application, includes an opening


156


for supporting optical assembly


14


. Securing fasteners


158


are used to secure reflector


100


and refractor


102


with respect to panel


20


thereby securing optical assembly


14


and restricting the movement thereof with respect to panel


20


. Support panel also includes generally planar upper and lower surfaces


160


and


162


. Opening


156


is defined by a perimeter edge of


164


.




Assembly of Embodiment of

FIGS. 1-10






Assembly of luminaire


10


initially requires mounting socket holder


12


to optical assembly


14


at the mounting interface


118


of reflector


100


. Specifically, locking portions


64


of each mounting member


60


are coupled to corresponding guide portions


62


and receiving wells


78


and


80


, respectively, of socket housing


22


. Since mounting members


60


are substantially identical, the assembly of only one mounting member


60


is described. Mounting bolt stem


88


of mounting member


60


is threaded through central opening


70


of a respective guide portion ring body


66


and into a threaded receiving well


78


and


80


, respectively, (see

FIG. 7

, showing receiving well


78


) until mounting bolt head


90


abut ears


68


of the guide portion


62


. This places mounting bolt head


90


at the appropriate distance from socket housing flange


52


for proper engagement with reflector


100


of optical assembly


14


.




Socket holder


12


can then be mounted to mounting interface


118


of reflector


100


by inserting mounting bolt heads


90


of each mounting member


60


into first sections


124


of respective mounting aperture key holes


122


of the mounting interface


118


, as seen in FIG.


7


. Since mounting members


60


of socket holder


12


are substantially identical and key holes


122


are substantially identical, the engagement of only one mounting member and one key hole


122


is described. In this initial position, socket holder


12


is unlocked with respect to reflector


100


, the bottom of ears


68


of mounting member guide portion


62


abut a distal edge


136


of key hole first section


124


. Also, mounting bolt head


90


is located just below reflector wall


114


with mounting bolt stem


88


extending through key hole first section


124


. The first dimension d


1


′ of guide portion ears


68


and the first dimension d


1


″ of mounting bolt head


90


are slightly less than the width of key hole first section


124


allowing easy insertion of mounting bolt head


90


and ears


68


into key hole first section


124


, as seen in FIG.


9


. Gasket


96


is received in receiving recess


94


of socket holder


12


and rests on outer surface


108


of reflector wall


114


surrounding mounting aperture key holes


122


. Gasket


96


is sandwiched between socket housing flange


52


and reflector


100


.




Socket holder


12


can then be rotated about its central axis


30


, preferably clockwise, to a locked position with reflector


100


remaining stationary. Specifically, while rotating socket holder


12


, gasket


96


is compressed, thereby lowering mounting bolt head


90


with respect to reflector wall


114


to clear locking detents


128


located on reflector wall inner surface


106


as guide portion


62


and mounting bolt stem


88


pass from key hole first section


124


to key hole second section


126


. Once locking detents


128


are cleared, socket holder


12


is released allowing gasket


96


to expand to its near normal thickness, thereby lifting mounting bolt head


90


until it abuts reflector wall inner surface


106


to provide a tight engagement between mounting bolt head


90


and reflector wall


114


. Gasket


96


also provides a seal against water and insects. In this locked position, ears


68


of mounting member


60


abut a distal edge


137


, opposite distal edge


136


, of second section


126


of mounting aperture key hole


122


. Since the second dimension d


2


′ of ears


68


is less than the mounting bolt head first dimension d


1


″ and is generally equal to mounting bolt stem dimension d


2


″, ears


68


fit into key hole second section


126


, as seen in FIG.


10


. Mounting bolt head


90


is trapped underneath reflector wall


114


with locking detents


128


preventing lateral movement of mounting member


60


, as seen in

FIGS. 8 and 10

.




To move socket holder


12


back to the unlocked position, gasket


96


is again compressed while socket holder


12


is rotated about central axis in a direction opposite that direction to lock socket holder


12


, preferably a counter clockwise direction. By compressing gasket


96


, mounting bolt head


90


is lowered and clears locking detents


128


as ears


68


and mounting bolt stem


88


pass from key hole second section


126


back to key hole first section


124


. Socket holder


12


can then be disengaged from reflector


100


by lifting mounting member


60


, specifically mounting bolt head


90


and ears


68


from key hole first section


124


. Since ears


68


have the same width or first dimension d


1


as mounting bolt head first dimension d


1


″, disengagement and removal of mounting bolt head


90


from key hole


122


is facilitated. In particular, ears


68


will abut distal edge of key hole first section


124


thereby so that mounting bolt head


90


can be pulled straight through key hole first section


124


without interference from reflector wall


114


. Without ears


68


, a portion of mounting bolt head


90


would likely slide underneath reflector wall


114


so that when attempting to pull mounting bolt head


90


through key hole first section


124


, that portion of mounting bolt head


90


would abut inner surface


106


of reflector wall


114


, thereby preventing easy removal of mounting bolt head


90


.




The mounting member


60


and key hole


122


arrangement is preferably used to releasably secure socket holder


12


to reflector


100


of optical assembly


14


since this allows easy installation of socket holder


212


and light source


18


and facilitates replacement of light source


18


by simply rotating and unlocking socket holder


12


. However, other known mounting mechanisms can be used such as using brackets or clips. Also, a fixed attachment can be used to secure socket holder


12


and reflector


100


such as by welding or using a sealant or adhesive. Additionally, although it is preferable that each mounting member


60


be formed of a separate guide portion


62


and locking portion


64


coupled together, each mounting member


60


can be formed as a one-piece member incorporating guide portion


62


and locking portion


64


.




Socket


16


and light source


18


can then be mounted to socket holder


12


in a desired position, i.e. in the first or second orientation. In the first orientation, socket


16


is secured to first surface


32


on first wall


36


by fasteners


46


so that socket


16


abuts first wall


36


and the longitudinal axis


48


of light source


18


is generally parallel to central axis


30


of socket holder


12


, as seen in FIG.


2


. Similarly, in the second orientation, socket


16


is secured to second surface


34


on second wall


38


by fasteners


48


so that the longitudinal axis


50


of light source


18


is angled with respect to socket holder central axis


30


, as seen in FIG.


3


. In either orientation, light source


18


extends through central opening


120


of first end portion


110


of reflector


100


.




Optical assembly


14


is mounted to support panel


20


by securing reflector


100


to the upper surface


160


of panel


20


with outer edge


142


of refractor


102


being disposed between reflector


100


and panel


20


, as best seen in

FIGS. 2 and 3

. Socket holder


12


can be mounted to reflector


100


as described above either before or after optical assembly


14


is mounted to support panel


20


. Refractor


102


is placed in panel opening


156


allowing refractor


102


to drop below panel


20


due to its bowl shape with the outer edge


142


remaining above panel


20


. The outer surface


140


of refractor


102


rests on the perimeter edge


164


of panel opening


156


. Reflector


100


is placed over panel opening


156


above panel


20


, thereby covering refractor


102


, with second wall


134


of outer shoulder


130


resting on panel upper surface


160


. Light source


18


extends through panel opening


156


and below panel


20


. Refractor


102


encloses light source


18


from below and allows light to emanate therefrom. Second wall


134


of reflector outer shoulder


130


is spaced from refractor outer edge


142


. Gasket


144


is disposed between reflector shoulder first wall


132


and refractor outer edge


142


to provide a seal therebetween.




Securing fasteners


158


are used to secure optical assembly


14


with respect to panel


20


. In particular, each fastener


158


is inserted through panel


20


and through reflector shoulder first wall


132


, as seen in

FIGS. 2 and 3

. This secures reflector


100


to panel


20


and in turn secures refractor


102


which is sandwiched between reflector


100


and panel


20


. Thus, once optical assembly


14


is mounted to panel


20


, optical assembly


14


is substantially restricted from moving with respect to panel


20


. Also, reflector


100


acts as a support for socket holder


12


including socket


16


and light source


18


. This eliminates the need for an additional part to support socket


16


and light source


18


. A conventional ballast (not shown) is preferably remotely located such as on the panel upper surface


160


. However, the ballast does not have to be remotely located. For example, the ballast can be placed closed to socket holder


12


by any type of known support member. Wires


166


(see

FIG. 4

) electrically connect socket


16


and the ballast.




In retrofit applications, panel


20


with luminaire


10


mounted thereon as described above, is itself mounted to a canopy or ceiling


160


in the same manner as described in U.S. Pat. Nos. 6,276,818 and 6,182,848 and therefore is not described in detail. In general, panel


20


with luminaire


10


mounted thereto is inserted into a canopy or ceiling opening


168


(see FIGS.


2


and


3


), typically after an existing luminaire has been removed. Hinges


152


engage the canopy and allow panel


20


to pivot with respect to the canopy. Latches


154


secure panel


20


and luminaire


10


in the canopy when the panel


20


is pivoted up into the canopy or ceiling opening


168


. Either the ballast from the pre-existing luminaire or a new ballast can be connected to socket


16


of luminaire


10


by wires


166


. In new installation applications, luminaire


10


is simply mounted to support panel


20


as described above.




Embodiment of

FIGS. 11-14






Referring to

FIGS. 11-14

, a luminaire


210


in accordance with a second embodiment of the invention generally includes a socket holder


212


secured to a support panel


220


and an optical assembly


214


releasably coupled to socket holder


212


. Support panel


220


can be either a retrofit panel for attachment to a canopy or ceiling or can be the canopy or ceiling itself. Socket holder


212


supports a socket


216


and a light source


218


. Socket holder


212


can support light source


218


in more than one orientation, as seen in

FIGS. 12 and 13

, allowing selection of a desired orientation. Optical assembly


214


encloses light source


218


and allows light rays to emanate therefrom.




Socket holder


212


is substantially identical to socket holder


12


of the first embodiment and therefore the reference numerals used to describe socket holder


212


are the same as the reference numerals for socket holder


12


with the numeral 2 added to the front. Gasket


296


differs from gasket


96


of the first embodiment in that it is wider and includes openings


304


, see

FIG. 11

, that allow mounting members or bolts


260


to extend through gasket


296


. Socket holder


212


includes mounting members


260


that are mounting bolts


264


each with a bolt head


290


. Two mounting members


260


do not include a guide portion like guide portion


62


of the first embodiment. Each mounting bolt


264


is threaded into a portion of respective receiving wells


278


and


280


leaving a substantially part of each mounting bolt


264


exposed under socket holder


212


for easy engagement with optical assembly


214


.




Optical assembly


214


is substantially similar to the optical assembly disclosed in U.S. Pat. No. 6,394,628 to Wang and entitled Ballast Housing For Luminaire, the subject matter of which is herein incorporated by reference, and is therefore described only in sufficient to understand the present invention. In general, optical assembly


214


includes a mounting casting


300


coupled to a refractor


302


. Inner surface


306


of mounting member


306


includes a reflective coating so that mounting member


300


acts a reflector. Mounting casting


300


includes a central mounting interface


318


including a mounting cone


316


and mounting apertures or key holes


322


, as best seen in FIG.


14


. Key holes


322


are substantially identical to key holes


122


of the first embodiment.




A second gasket


334


is generaly square shaped with a central hole and rests on the upper surface


308


of mounting casting


300


surrounding key holes


322


, as seen in FIG.


14


. Mounting casting


300


includes an outer perimeter shoulder


330


adapted to engage refractor


302


by hinges


332


and latch


336


(see FIG.


14


.), as described in U.S. Pat. No. 6,394,628. Extending from the inner or lower surface


306


of mounting casting


300


are optional fasteners


312


for supporting a reflector


314


.




Refractor


302


is preferably a bowl shaped glass lens with a flat bottom


338


and includes a frame


340


that is attached to and disposed around an upper outer edge


342


of refractor


302


. As with refractor


102


of the first embodiment, refractor


302


can be a variety of shapes as desired. Frame


340


is adapted for engaging reflector outer shoulder


330


via hinges


332


and latch


336


. A third ring gasket


344


is disposed around refractor outer edge


342


between frame


340


and refractor


302


thereby creating a seal between refractor


102


and frame


340


.




Support panel


220


includes upper and lower surfaces


360


and


362


and an opening


368


for mounting luminaire


210


. Disposed concentrically around panel opening


368


are preferably four mounting holes


370


(see

FIG. 11

showing two mounting holes


370


).




Assembly of Embodiment of

FIGS. 11-14






Assembly of luminaire


210


initially requires assembly of mounting members


260


with receiving wells


278


and


280


of socket holder


212


by threading each mounting bolt


264


into a respective receiving well


278


and


280


and leaving a substantial part of each bolt


254


exposed, as best seen in FIG.


11


. Additionally, mounting bolts


264


of each mounting member


260


are also inserted through openings


304


of gasket


296


with gasket


296


being located between socket holder flange


252


and the mounting bolt heads


290


of bolts


264


. Socket


216


and light source


218


are secured to socket holder


212


first end


224


in either the first or second orientation as described above with respect to the first embodiment.




Socket holder


212


is then secured to the upper surface


360


of panel


220


by fasteners


350


, as seen in FIG.


13


. In particular, socket holder


212


is placed over panel opening


368


so that gasket


296


of socket holder


212


is disposed on panel upper surface


360


around panel opening


368


and socket holder flange


252


also extends around panel


368


. Preferably two fasteners


350


are inserted through two of the panel mounting holes


370


, respectively, and threaded into secondary receiving wells


298


of socket holder


212


thereby securing socket holder


212


to panel


220


, as seen in FIG.


13


. At the same time, mounting bolts


264


of mounting members


260


are inserted through the remaining two panel openings


270


, as seen in

FIG. 12

, as extend below panel


220


. Light source


218


, whether in the first or second orientation extends through panel opening


268


. A conventional ballast, starter and capacitor (not shown) are preferably located on panel upper surface


360


and electrically connected to socket


216


by wiring.




With socket holder


212


secured in place on panel


220


, optical assembly


214


is mounted to socket holder


212


by engaging mounting members


260


with mounting interface


318


of mounting casting


300


. Specifically, optical assembly


214


is lifted so that mounting bolt heads


290


of mounting members


260


extend through key holes


322


of mounting casting


300


. Also, mounting cone


316


of mounting casting


300


extends into inner receiving are


228


of socket holder


212


to facilitate proper positioning of optical assembly


214


with respect to socket holder


212


. Optical assembly


214


is rotated, such as clockwise, to lock mounting bolt heads


290


with respect to key holes


322


, in the same manner as described above except no guide portions are used with mounting members


260


. Also the engagement of mounting members


260


and key holes


322


is the same as described regarding similar mounting mechanisms in U.S. Pat. No. 6,394,628. To remove optical assembly


214


, the assembly


214


is rotated in the opposite direction, such as clockwise.




Although using a mounting bolt


264


and key hole


322


engagement is preferable to secure optical assembly to socket holder


212


. This allows for a variety of optical assemblies to be mounted to socket holder


212


as long as they include key holes for engagement with mounting members


260


of socket holder


212


. However, any known securing or mounting mechanism can be used. For example, fasteners that extend through mounting casting


300


, panel


220


and socket holder flange


252


can be used to fixed optical assembly


214


with respect to panel


220


and socket holder


212


. Alternatively, brackets or clips can be used to connect optical assembly to either socket holder


212


or panel


220


or both.




Although it is preferably two employ two mounting members


260


and two fasteners


350


with socket holder


212


, any number of mounting members


260


or fasteners


350


can be used and only one mounting member


260


and one fastener


350


is required. Similarly, any number of key holes


322


can be used and only one key hole


322


is required.




If panel


220


is a retro-fit panel to be used in retrofitting or replacing an existing luminaire, panel


220


and luminaire


210


mounted thereon would be mounted to an existing canopy or ceiling in the same manner as described above with respect to the first embodiment.




While particular embodiments have been chosen to illustrate the invention, it will be understood by those skilled in the art that various changes and modifications can be made therein without departing from the scope of the invention as defined in the appended claims.



Claims
  • 1. A luminaire, comprising:an optical assembly having a mounting interface; and a socket holder having a mounting member adapted to mount said socket holder to said mounting interface of said optical assembly, and first and second proximate surfaces adapted to support a socket and a light source in first and second orientations, respectively, and said socket holder defining a central axis, wherein a longitudinal axis defined by said socket and said light source in said first orientation is substantially parallel to said central axis of said socket holder and a longitudinal axis of said socket and said light source in said second orientation is angled with respect to said central axis of said socket holder.
  • 2. A luminaire according to claim 1, whereinsaid first surface is disposed on a substantially horizontal wall and said second surface is disposed on an angled wall extending from said horizontal wall.
  • 3. A luminaire according to claim 2, whereina substantially vertical transition shoulder wall is disposed between said horizontal wall and said angled wall.
  • 4. A luminaire according to claim 1, whereinsaid longitudinal axis of said socket and said light source at said second orientation forms an acute angle with said longitudinal axis of said socket and said light source in said first orientation.
  • 5. A luminaire according to claim 1, whereinsaid socket and said light source are substantially vertical in said first orientation.
  • 6. A luminaire according to claim 1, whereinsaid socket holder includes a substantially conical housing with first and second opposite ends, a horizontal wall and an angled wall extending from said horizontal wall at said first end, and an opening at a second end allowing said light source to extend therethrough in both said first and second orientations.
  • 7. A luminaire according to claim 6, whereinsaid first surface is disposed on said horizontal wall; and said second surface is disposed on said angled wall.
  • 8. A luminaire according to claim 1, whereinsaid mounting member is remote from said first and second surfaces.
  • 9. A luminaire according to claim 1, whereinsaid mounting interface is located on a reflector of said optical assembly.
  • 10. A luminaire according to claim 9, whereinsaid optical assembly includes a refractor; and said reflector and said refractor substantially enclose said light source.
  • 11. A luminaire according to claim 1, whereinsaid socket holder is movable between an unlocked position with said mounting member being disengaged from said mounting interface and a locked position with said mounting member being engaged with said mounting interface, thereby interlocking said socket holder and said optical assembly.
  • 12. A luminaire according to claim 1, whereina first fastener releasably attaches said socket to said first surface in said first orientation, and releasably attaches said socket to said second surface in said second orientation.
  • 13. A luminaire according to claim 1, whereinsaid socket holder is a unitary member.
  • 14. A luminaire according to claim 1, whereinsaid mounting member is a bolt; and said mounting interface is a key hole shaped aperture.
  • 15. A luminaire, comprising:an optical assembly having a mounting interface, said mounting interface including at least one mounting aperture; and a socket holder coupled to said optical assembly and supporting a socket and a light source at a first end, said socket holder being movable between locked and unlocked positions with respect to said mounting interface of said optical assembly and including a mounting member at a second end opposite said first end that is adapted to mount said socket holder to said mounting interface of said optical assembly, said mounting member having a guide portion and a locking portion engaged with said mounting aperture of said mounting interface of said optical assembly in said locked position thereby interlocking said socket holder and said optical assembly, and disengaged with said mounting aperture in said unlocked position, wherein said guide portion facilitates engagement and disengagement of said locking portion with said mounting aperture.
  • 16. A luminaire according to claim 15, whereinsaid guide portion has a first dimension that is substantially equivalent to a dimension of said locking portion; and said guide portion has a second dimension substantially transverse to said first dimension that is substantially less than said dimension of said locking portion.
  • 17. A luminaire according to claim 16, whereineach of said guide portion and said locking portion are received in said mounting aperture.
  • 18. A luminaire according to claim 15, whereinsaid mounting aperture is a key hole with first and second sections, said first section is substantially larger than said second section.
  • 19. A luminaire according to claim 18, whereinsaid locking portion has a dimension adapted to allow said locking portion to be received in said first section of said key hole, and adapted to prevent said locking portion from being received in said second section; said guide portion has a first dimension substantially equivalent to said dimension of said locking portion, thereby facilitating insertion and removal of said locking portion with respect to said first section; and said guide portion has a second dimension adapted to allow said guide portion to be received in said second section of said key hole.
  • 20. A luminaire according to claim 15, whereina compressible gasket is disposed between said socket holder and said mounting interface.
  • 21. A luminaire according to claim 15, whereinsaid guide portion is separate from said locking portion.
  • 22. A luminaire according to claim 15, whereinsaid socket holder includes a conical housing with a wall at said first end supporting said socket and said light source and a flange at said second end supporting said guide portion of said mounting member.
  • 23. A luminaire according to claim 15, whereinsaid socket holder includes first and second proximate surfaces adapted to support said socket and said light source in first and second orientations, and said first and second orientations being acutely angled from one another.
  • 24. A luminaire according to claim 15, whereinsaid socket holder includes a fastening member spaced from said mounting member for securing said socket holder to a panel.
  • 25. A luminaire according to claim 15, whereinsaid guide portion includes a ring with a central opening and first and second depending walls; and said locking portion is a bolt received in said ring of said guide portion with a head of said bolt abutting said depending walls of said guide portion.
  • 26. A luminaire, comprising:a support panel; an optical assembly including a reflector coupled to a refractor, said reflector being releasably secured to said support panel thereby substantially restricting movement of said optical assembly with respect to said support panel, and said reflector including a mounting interface; and a socket holder coupled to said reflector of said optical assembly at said mounting interface, said socket holder being movable between locked and unlocked positions with respect to said reflector and said optical assembly and supporting a socket and a light source with said reflector and said refractor substantially enclosing said light source.
  • 27. A luminaire according to claim 26, whereinsaid socket holder rotates with respect a central axis between said locked and unlocked positions.
  • 28. A luminaire according to claim 26, whereinsaid reflector is located above said support panel.
  • 29. A luminaire according to claim 28, whereinsaid reflector is releasably secured to an upper surface of said support panel.
  • 30. A luminaire according to claim 29, whereinsaid reflector includes a shoulder extending from an outer perimeter opposite said mounting interface for engaging said support panel.
  • 31. A luminaire according to claim 26, whereinsaid socket holder includes first and second proximate surfaces that support said socket and said light source in first and second orientations, respectively.
  • 32. A luminaire according to claim 31, whereinsaid second surface is angled with respect to said first surface and said second orientation is angled with respect to said first orientation.
  • 33. A luminaire according to claim 26, whereinsaid light source extends through an opening in each of said reflector and said support panel so that a portion of said light source is below said support panel.
  • 34. A luminaire according to claim 26, whereinsaid socket holder includes a mounting bolt that engages a mounting aperture of said mounting interface of said reflector when said socket holder is in said locked position.
  • 35. A luminaire according to claim 34, whereinsaid mounting bolt includes a guide portion for facilitating insertion and removal of said mounting bolt from said mounting aperture.
  • 36. A luminaire according to claim 26, whereinsaid refractor is substantially curved and encloses said light source from below said light source and said support panel.
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Number Name Date Kind
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2835791 Horwitz May 1958 A
3185835 Muller et al. May 1965 A
3705301 Franklin et al. Dec 1972 A
3962675 Rowley et al. Jun 1976 A
4158223 Walley et al. Jun 1979 A
4186433 Baldwin Jan 1980 A
4388681 Meyer Jun 1983 A
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5291381 Price Mar 1994 A
5662407 Fischer et al. Sep 1997 A
5727871 Kotloff Mar 1998 A
5909955 Roorda Jun 1999 A
5927843 Haugaard et al. Jul 1999 A
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6149280 Quiogue et al. Nov 2000 A
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6224233 Fischer et al. May 2001 B1
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Foreign Referenced Citations (1)
Number Date Country
916117 Dec 1974 CA