LUMINESCENT MATERIAL OF SILICATE AND PREPARING METHOD THEREOF

Abstract

A luminescent material of silicate is provided. The luminescent material has a formula of Ln2-x-ySiO5:Cex,Tby,Agz, wherein, Ln is one of Y, Gd, La and Lu, 0

Description

FIELD OF THE INVENTION

The present invention relates to luminescent material technology. More particularly, the invention relates to a luminescent material of silicate and preparing method thereof.

BACKGROUND OF THE INVENTION

In the 1960s, Ken Shoulder proposed ideas based on field emission arrays (FEAs) electron beam microelectronic devices, thus, to design and produce panel display and light resource devices by using FEAs has drawn the public's attention Similar to the working principle of conventional cathode-ray tube (CRT), such new field emission display lights and forms images by electron beam bombardment on red, green blue trichromatic fluorescent powder. Field emission display has potential advantages in luminance, visual angle, response time, working temperature range, energy consumption and other aspects.

A key to prepare field emission display of high performances is to prepare fluorescent powder of excellent performance. At present, fluorescent materials provided in field emission devices are commonly luminescent materials of traditional cathode-ray tube and projection television kinescope, such as sulfide series, oxide series and oxysulfide series fluorescent powders. As for sulfide series and oxysulfide series fluorescent powders, they have high luminance and electrical conductivity, but, under the large electron beam bombardment, they prone to decompose into elemental sulfur, which can poison the tip of cathode and produce other precipitates covering the fluorescent powder, so as to reduce the luminous efficiency of fluorescent powders, and shorten the life of a field emission device. Oxide series fluorescent powders have good stability but the luminous efficiency is not high enough, and the materials are generally insulators, both of them have to be improved and enhanced.

SUMMARY OF THE INVENTION

In view of this, the present invention provides a luminescent material of silicate doped with Ce³⁺, Tb³⁺ and Ag ion, said luminescent material of silicate has good stability and high luminous efficiency.

Also, a simple and low-cost method for preparing luminescent material of silicate is provided.

The technical solution of the present invention to solve the technical problem is:

A luminescent material of silicate, wherein said luminescent material of silicate has a formula of Ln_2-x-ySiO₅:Ce_x,Tb_y,Ag_z, wherein, Ln is one of Y, Gd, La and Lu, x is in a range of 0<x0.05, y is in a range of 0.01y0.25, z is in a range of 0<z0.005.

And, a method for preparing luminescent material of silicate, comprising:

weighing the source compound of Ln, the source compound of Ce, the source compound of Tb, the source compound of Ag and silica aerogel according to the stoichiometric ratio of corresponding elements in Ln_2-x-ySiO₅:Ce_x,Tb_y,Ag_z; wherein, Ln is one of Y, Gd, La and Lu, x is in a range of 0<x0.05, y is in a range of 0.01y0.25, z is in a range of 0<z0.005;

dissolving the silica aerogel in the alcoholic solution of the source compound of Ag, then stirring, drying and sintering successively to obtain silica aerogel containing Ag;

mixing the weighed source compound of Ln, source compound of Ce, source compound of Tb and silica aerogel containing Ag, after that, sintering under reducing atmosphere to obtain said luminescent material of silicate having a formula of Ln_2-x-ySiO₅:Ce_x,Tb_y,Ag_z.

In said luminescent material of silicate and preparing method thereof, said luminescent material of silicate doped with Ce³⁺ and Tb³⁺ can emit warm white light under the excitation of electron beam. Additionally, elemental Ag in said luminescent material of silicate improves effectively the stability and luminous efficiency of said luminescent material of silicate. In said preparing method of silicate, silica aerogel containing Ag is prepared first, then mixed with other components and calcined to obtain luminescent material, thus the preparing method is simple, low-cost and can be widely used in manufacturing.

BRIEF DESCRIPTION OF THE DRAWINGS

Further description of the present invention will be illustrated, which combined with embodiments in the drawings:

FIG. 1 is a cathodoluminescence spectrum of luminescent material of silicate excited by cathode ray under 5 KV acceleration voltage in Example 4 of the present invention with respect to fluorescent powder Y_1.89SiO₅:Ce_0.01,Tb_0.1 which is tested under the same conditions. Herein, curve 10 is the cathodoluminescence spectrum of Y_1.89SiO₅:Ce_0.01,Th_0.1,Ag_0.0007 in Example 4 of the present invention; curve 11 is the cathodoluminescence spectrum of the fluorescent powder Y_1.89SiO₅:Ce_0.01, Tb_0.1.

FIG. 2 is a cathodoluminescence spectrum of luminescent material of silicate excited by cathode ray under 5 kv acceleration voltage in Example 7 of the present invention.

FIG. 3 is a flow chart of the method for preparing luminescent material of silicate of the present invention.

DETAILED DESCRIPTION OF ILLUSTRATED EMBODIMENTS

Further description of the present invention will be illustrated, which combined with embodiments in the drawings, in order to make the purpose, the technical solution and the advantages clearer. While the present invention has been described with reference to particular embodiments, it will be understood that the embodiments are illustrative and that the invention scope is not so limited.

A luminescent material of silicate of the present invention has a formula of Ln_2-x-ySiO₅:Ce_x,Tb_y,Ag_z, wherein, Ln is one of Y, Gd, La and Lu, x is in a range of 0<x0.05, y is in a range of 0.01y0.25, z is in a range of 0<z0.005.

Preferably, said x is in the range of 0.001 to 0.04, y is in the range of 0.03 to 0.2, z is in the range of 0.00003 to 0.003.

In said luminescent material of silicate and preparing method thereof, said luminescent material of silicate doped with Ce³⁺ and Tb³⁺ can emit warm white light under the excitation of electron beam. Additionally, elemental Ag in said luminescent material of silicate improves effectively the stability and luminous efficiency of said luminescent material of silicate. A further improvement can be achieved by adjusting ratio of elements in said luminescent material of silicate. For example, the x in the formula of said luminescent material of silicate Ln_2-x-ySiO₅:Ce_x,Tb_y,Ag_z is in a preferred range of 0.001x0.04, y is in a preferred range of 0.03y0.2, z is in a preferred range of 0.00003z0.003. Ln is the important component (element) of said luminescent material of silicate, which forms the molecular structure of the luminescent material. Because the properties of Y, Gd, La and Lu are close, so the molecular structure of the luminescent material will not change even they replace each other.

As shown in FIG. 3, a method for preparing luminescent material of silicate, comprising:

S1: weighing the source compound of Ln, the source compound of Ce, the source compound of Tb, the source compound of Ag and silica aerogel according to the stoichiometric ratio of corresponding elements in Ln_2-x-ySiO₅:Ce_x,Tb_y,Ag_z; wherein, Ln is one of Y, Gd, La and Lu, x is in a range of 0<x0.05, y is in a range of 0.01y0.25, z is in a range of 0<z0.005;

S2: dissolving the silica aerogel in the alcoholic solution of the source compound of Ag, then stirring, drying and sintering successively to obtain silica aerogel containing Ag;

S3: mixing the weighed source compound of Ln, source compound of Ce, source compound of Tb and silica aerogel containing Ag, after that, sintering under reducing atmosphere to obtain said luminescent material of silicate having a formula of Ln_2-x-ySiO₅:Ce_x,Tb_y,Ag_z.

In said S1 step of the preparing method of luminescent material of silicate, said source compound of Ln is preferably at least one of lanthanide oxides, lanthanide nitrates, lanthanide carbonates and lanthanide oxalates; said source compound of Ce is preferably at least one of cerium oxides, cerium nitrates, cerium carbonates and cerium oxalates; said source compound of Tb is preferably at least one of terbium oxides, terbium nitrates, terbium carbonates and terbium oxalates; said source compound of Ag is preferably at least one of silver nitrates or/and nano Ag colloidal particle; the aerogel used for silica aerogel is purchased on the market, such as aerogel produced by Nano Hi-Tech CO., LTD.

In said S2 step of the preparing method of luminescent material of silicate, said stirring is carried out in sonicator at 50° C. to 75° C., and the time of stirring is in the range of 0.5 to 3 h, the sonicator is used to aid mixing silica aerogel and the source compound of Ag in alcoholic solution, preferably, the time of sonication is 10 min, but not limited to it; said drying is carried out at 60° C. to 150° C.; said sintering is carried out at 600° C. to 1000° C.

In said S2 step, the aperture of selected silica aerogel is in the preferred range of 20 to 100 nm, the porosity is in the preferred range of 92% to 98%; said sintering is preferably carried out at 600° C. to 1300° C. for 0.5 to 3 h; preferably, said alcoholic solution is ethanol, but not limited to it, the concentration of Ag ion in alcoholic solution is in the preferred range of 1.5×10⁻⁵ to 1.25×10⁻³ mol/L.

In said S3 step of the preparing method of luminescent material of silicate, said sintering under reducing atmosphere is carried out preferably at 1300° C. to 1600° C., the time of sintering is in the preferred range of 1 to 8 h; said reducing atmosphere is preferably one of mixed gases of N₂ and H₂, or CO, or H₂, herein, the volume ratio of N₂ to H₂ is preferably 95:5, but not limited to it; sintering is carried out under reducing atmosphere so as to get Ce and Tb all in the +3 valence state, and elemental Ag in molecular form by reducing Ce and Tb in the +4 valence state, and Ag ion during the chemical process, ultimately, Ln_2-x-ySiO₅:Ce_x,Tb_y,Ag_z compound is obtained, the luminescence property of Ln_2-x-ySiO₅:Ce_x,Tb_y,Ag_z is effectively guaranteed. Herein, reducing atmosphere is mixed gases comprising reducing gas of which the content is less than 10% by volume fraction.

In said preparing method of silicate, silica aerogel containing Ag is firstly prepared by high-temperature solid phase method, then mixed with other components and calcined to obtain luminescent material, thus the preparing method is simple, low-cost and can be widely used in manufacturing.

Special embodiments are disclosed as follows to demonstrate preparing method of luminescent material of silicate and the performances of it.

EXAMPLE 1

Preparation of Y_1.989SiO₅:Ce_0.001,Tb_0.01,Ag_0.00003 by High-Temperature Solid-Phase Method

Weighing 0.3 g of silica aerogel, dissolving in 10 mL of ethanol solution containing 1.5×10⁻⁵ mol/L AgNO₃, stirring at 50° C. for 3 h, then sonicating for 10 min. Drying at 60° C., and grinding the dried samples well, pre-sintering at 600° C. for 4 h, silica aerogel containing Ag is obtained. Weighing 1.4201 g of Y₂(CO₃)₃, 0.0009 g of Ce₂(CO₃)₃ and 0.0099 g of Tb₂(CO₃)₃ and 0.2404 g of silica aerogel containing Ag, mixing well. Sintering under reducing atmosphere of mixed gases consisting of 95% N₂ and 5% H₂ at 1300° C. and keep the temperature constant for 8 h, then cooling down to room temperature, luminescent material Y_1.989SiO₅:Ce_0.001,Tb_0.01,Ag_0.00003 is obtained, which can emit warm white light under the excitation of electron beam.

EXAMPLE 2

Preparation of La_1.962SiO₅:Ce_0.008,Tb_0.03,Ag_0.00007 by High-Temperature Solid-Phase Method

Weighing 0.4 g of silica aerogel, dissolving in 20 mL of ethanol solution containing 2.345×10⁻⁵ mol/L nano Ag colloidal particle, stirring at 60° C. for 2 h, then sonicating for 10 min. Drying at 80° C., and grinding the dried samples well, pre-sintering at 800° C. for 2 h, silica aerogel containing Ag is obtained. Weighing 1.2784 g of La₂O₃, 0.0055 g of CeO₂ and 0.0224 g of Tb₄O₇ and 0.2404 g of silica aerogel containing Ag, mixing well. Sintering under reducing atmosphere of mixed gases consisting of 95% N₂ and 5% H₂ at 1450° C. and keep the temperature constant for 4 h, then cooling down to room temperature, luminescent material La_1.962SiO₅:Ce_0.008,Tb_0.03,Ag_0.00007 is obtained, which can emit warm white light under the excitation of electron beam.

EXAMPLE 3

Preparation of Gd_1.76SiO₅:Ce_0.04,Tb_0.2,Ag_0.001 by High-Temperature Solid-Phase Method

Weighing 1.0 g of silica aerogel, dissolving in 30 mL of ethanol solution containing 5.43×10⁻⁴ mol/L nano Ag colloidal particle, stirring at 70° C. for 0.5 h, then sonicating for 10 min. Drying at 150° C., and grinding the dried samples well, pre-sintering at 1000° C. for 0.5 h, silica aerogel containing Ag is obtained. Weighing 2.4168 g of Gd(NO₃)₃, 0.0521 g of Ce(NO₃)₃ and 0.2760 g of Tb(NO₃)₃ and 0.2404 g of silica aerogel containing Ag, mixing well. Sintering under reducing atmosphere of CO at 1600° C. and keep the temperature constant for 1 h, then cooling down to room temperature, luminescent material Gd_1.76SiO₅:Ce_0.04,Tb_0.2,Ag_1.001 is obtained, which can emit warm white light under the excitation of electron beam.

EXAMPLE 4

Preparation of Y_1.89SiO₅:Ce_0.01,Th_0.1,Ag_0.0007 by High-Temperature Solid-Phase Method

Weighing 0.4 g of silica aerogel, dissolving in 15 mL of ethanol solution containing 3.1266×10⁻⁴ mol/L nano Ag colloidal particle, stirring at 60° C. for 1.5 h, then sonicating for 10 min. Drying at 70° C., and grinding the dried samples well, pre-sintering at 800° C. for 2 h, silica aerogel containing Ag is obtained. Weighing 0.8535 g of Y₂O₃, 0.0055 g of CeO₂ and 0.0747 g of Tb₄O₇ and 0.2404 g of sintered silica aerogel, mixing well. Sintering under reducing atmosphere of mixed gases consisting of 95% N₂ and 5% H₂ at 1500° C. and keep the temperature constant for 4 h, then cooling down to room temperature, luminescent material Y_1.89SiO₅:Ce_0.01,Tb_0.1,Ag_0.0007 is obtained, which can emit warm white light under the excitation of electron beam. FIG. 1 is a cathodoluminescence spectrum of luminescent material of silicate in Example 4 of the present invention with respect to fluorescent powder Y_1.89SiO₅:Ce_0.01,Tb_0.1. Herein, curve 10 indicates Y_1.89SiO₅:Ce_0.01,Tb_0.1,Ag_0.0007 in Example 4 of the present invention; curve 11 indicates the fluorescent powder Y_1.89SiO₅:Ce_0.01,Tb_0.1. It can be seen from FIG. 1 that luminescent material of the present invention shows strong broadband emission spectrum in the range of 360 to 500 nm, and a narrow band peak appears at 544 nm, the luminous intensity at 544 nm is higher than that of Y_1.89SiO₅:Ce_0.01,Tb_0.1. The luminous intensity of luminescent material of the present invention exceeds that of fluorescent powder Y_1.89SiO₅:Ce_0.001,Tb_0.1 without being doped with Ag by 38%. The luminescent material prepared of the present invention has advantages of good stability and high luminous efficiency.

EXAMPLE 5

Preparation of Lu_1.73SiO₅:Ce_0.02,Tb_0.25,Ag_0.003 by High-Temperature Solid-Phase Method

Weighing 0.35 g of silica aerogel, dissolving in 25 mL of propanol solution containing 7.08×10⁻⁴ mol/L AgNO₃, stirring at 65° C. for 1.5 h, then sonicating for 10 min. Drying at 120° C., and grinding the dried samples well, pre-sintering at 1000° C. for 2 h, silica aerogel containing Ag is obtained. Weighing 2.1244 g of Lu₂(C₂O₄)₃, 0.0184 g of Ce₂(CO₃)₃ and 0.2909 g of Tb₂(C₂O₄)₃ and 0.2404 g of sintered silica aerogel, mixing well. Sintering under reducing atmosphere of H₂ at 1400° C. and keep the temperature constant for 6 h, then cooling down to room temperature, luminescent material Lu_1.73SiO₅:Ce_0.02,Tb_0.25,Ag_0.003 is obtained, which can emit warm white light under the excitation of electron beam.

EXAMPLE 6

Preparation of Gd_1.9SiO₅:Ce_0.05,Tb_0.05,Ag_0.005 by High-Temperature Solid-Phase Method

Weighing 0.3 g of silica aerogel, dissolving in 20 mL of ethanol solution containing 1.25×10⁻³ mol/L AgNO₃, stirring at 60° C. for 2 h, then sonicating for 10 min. Drying at 100° C., and grinding the dried samples well, pre-sintering at 800° C. for 2 h, silica aerogel containing Ag is obtained. Weighing 2.1983 g of Gd₂(C₂O₄)₃, 0.0540 g of Ce₂(C₂O₄)₃ and 0.0582 g of Tb₂(C₂O₄)₃ and 0.2404 g of sintered silica aerogel, mixing well. Sintering under reducing atmosphere of mixed gases consisting of 95% N₂ and 5% H₂ at 1450° C. and keep the temperature constant for 4 h, then cooling down to room temperature, luminescent material Gd_1.9SiO₅:Ce_0.05,Tb_0.05,Ag_0.005 is obtained, which can emit warm white light under the excitation of electron beam.

EXAMPLE 7

Preparation of Y_1.89SiO₅:Ce_0.01,Th_0.1,Ag_0.0004 by High-Temperature Solid-Phase Method

Weighing 0.28 g of silica aerogel, dissolving in 15 mL of ethanol solution containing 1.2266×10⁻⁴ mol/L nano Ag colloidal particle, stirring at 60° C. for 2 h, then sonicating for 10 min. Drying at 70° C., and grinding the dried samples well, pre-sintering at 900° C. for 2 h, silica aerogel containing Ag is obtained. Weighing 0.8535 g of Y₂O₃, 0.0055 g of CeO₂ and 0.0747 g of Tb₄O₇ and 0.2404 g of silica aerogel containing Ag, mixing well. Sintering under reducing atmosphere of mixed gases consisting of 95% N₂ and 5% H₂ at 1450° C. and keep the temperature constant for 4 h, then cooling down to room temperature, luminescent material Y_1.89SiO₅:Ce_0.01,Th_0.1,Ag_0.0004 is obtained, which can emit warm white light under the excitation of electron beam. The cathodoluminescence spectrum of said luminescent material of silicate Y_1.89SiO₅:Ce_0.01,Tb_0.1,Ag_0.0004 is shown in FIG. 2. It can be seen from FIG. 2 that luminescent material of the present invention shows strong broadband emission spectrum in the range of 360 to 500 nm, and a narrow band peak appears at 544 nm, which is extremely similar to luminescent material of silicate of Example 4, indicating that the luminescent material of silicate of the present embodiment has stable performance. The cathodoluminescence spectrums of the present embodiment and Example 4 are produced by a Shimadzu spectrofluorometer RF-5301PC, and the test conditions are: cathode ray excitation, 5 KV acceleration voltage.

While the present invention has been described with reference to particular embodiments, it will be understood that the embodiments are illustrative and that the invention scope is not so limited. Alternative embodiments of the present invention will become apparent to those having ordinary skill in the art to which the present invention pertains. Such alternate embodiments are considered to be encompassed within the spirit and scope of the present invention. Accordingly, the scope of the present invention is described by the appended claims and is supported by the foregoing description.

Claims

1. A luminescent material of silicate, wherein said luminescent material of silicate has a formula of Ln2-x-ySiO5:Cex,Tby,Agz, wherein, Ln is one of Y, Gd, La and Lu, x is in a range of 0<0.05, y is in a range of 0.01y0.25, z is in a range of 0<z0.005.

2. The luminescent material of silicate as in claim 1, wherein said x is in the range of 0.001 to 0.04, y is in the range of 0.03 to 0.2, z is in the range of 0.00003 to 0.003.

3. A method for preparing luminescent material of silicate, comprising: weighing the source compound of Ln, the source compound of Ce, the source compound of Tb, the source compound of Ag and silica aerogel according to the stoichiometric ratio of corresponding elements in Ln2-x-ySiO5:Cex,Tby,Agz; wherein, Ln is one of Y, Gd, La and Lu, x is in a range of 0<x0.05, y is in a range of 0.01y0.25, y is in a range of 0<z0.005;dissolving the silica aerogel in the alcoholic solution of the source compound of Ag, then stirring, drying and sintering successively to obtain silica aerogel containing Ag;mixing the weighed source compound of Ln, source compound of Ce, source compound of Tb and silica aerogel containing Ag, after that, sintering under reducing atmosphere to obtain said luminescent material of silicate having a formula of Ln2-x-ySiO5:Cex,Tby,Agz.

4. The method for preparing luminescent material of silicate as in claim 3, wherein: said source compound of Ln is at least one of lanthanide oxides, lanthanide nitrates, lanthanide carbonates and lanthanide oxalates;said source compound of Ce is at least one of cerium oxides, cerium nitrates, cerium carbonates and cerium oxalates;said source compound of Tb is at least one of terbium oxides, terbium nitrates, terbium carbonates and terbium oxalates;said source compound of Ag is at least one of silver nitrates or/and nano Ag colloidal particle.

5. The method for preparing luminescent material of silicate as in claim 3, wherein in said preparation of silica aerogel containing Ag, said stirring is carried out in sonicator at 50° C. to 75° C., and the time of stirring is in the range of 0.5 to 3 h; said drying is carried out at 60° C. to 150° C.; said sintering is carried out at 600° C. to 1000° C.

6. The method for preparing luminescent material of silicate as in claim 3, wherein in said alcoholic solution of Ag, the concentration of Ag ion is in the range of 1.5×10−5 to 1.25×10−3 mol/L, the solvent is ethanol.

7. The method for preparing luminescent material of silicate as in claim 3, wherein the aperture of said selected silica aerogel is in the range of 20 to 100 nm, the porosity is in the range of 92% to 98%.

8. The method for preparing luminescent material of silicate as in claim 3, wherein in said preparation of silica aerogel containing Ag, said sintering is carried out at 600° C. to 1300° C. for 0.5 to 3 h.

9. The method for preparing luminescent material of silicate as in claim 3, wherein said sintering under reducing atmosphere is carried out at 1300° C. to 1600° C., the time of sintering is in the range of 1 to 8 h.

10. The method for preparing luminescent material of silicate as in claim 3, wherein said reducing atmosphere is one of mixed gases of N2 and H2, or CO, or H2.

11. The method for preparing luminescent material of silicate as in claim 5, wherein in said alcoholic solution of Ag, the concentration of Ag ion is in the range of 1.5×10−5 to 1.25×10−3 mol/L, the solvent is ethanol.

12. The method for preparing luminescent material of silicate as in claim 5, wherein the aperture of said selected silica aerogel is in the range of 20 to 100 nm, the porosity is in the range of 92% to 98%.

13. The method for preparing luminescent material of silicate as in claim 5, wherein in said preparation of silica aerogel containing Ag, said sintering is carried out at 600° C. to 1300° C. for 0.5 to 3 h.

14. The method for preparing luminescent material of silicate as in claim 9, wherein said reducing atmosphere is one of mixed gases of N2 and H2, or CO, or H2.