Patent Application
20220178091
The present disclosure relates to a machine, and more specifically, to a drivetrain associated with a rotor of the machine.
Machines, such as cold planers, road reclaimers, pavement profilers, roadway planers, rotary mixers, and the like, are designed for performing tasks like scarifying, removing, mixing, or reclaiming material from ground surfaces. These machines typically have a rotor that may be mechanically or hydraulically driven to accomplish the above mentioned tasks. The rotor receives operating power from an engine of the machine. Typically, a rotational speed of the rotor may have to be manually or automatically adjusted based on a nature of the task being performed.
Currently, drivetrains of such machines rely on variation in a speed of the engine or a multi-speed gearbox to achieve different rotor speeds. Further, a design of such drivetrains may not allow variation in rotor speeds when the engine is operating under load. More particularly, the speed of the engine may have to be reduced to change the rotor speed. Accordingly, an operator of the machine may have to stop the machine and reduce the engine speed for changing the rotor speed. This technique may cause an undesirable reduction in machine productivity.
U.S. Pat. No. 10,407,864 describes a work implement requirement determination unit determines a work implement required horsepower on the basis of an operation amount of a work implement operating member and a hydraulic pressure of a hydraulic pump. A transmission requirement determination unit determines a transmission required horsepower on the basis of a vehicle speed and the operation amount of the accelerator operating member. An engine requirement determination unit determines an engine required horsepower on the basis of the work implement required horsepower and the transmission required horsepower. The required throttle determination unit determines a required throttle value based on an engine requirement.
In one aspect of the present disclosure, a milling machine is provided. The milling machine includes an engine that generates output power. The milling machine also includes a rotor that receives the output power from the engine. The milling machine further includes a drivetrain coupled to the engine and the rotor for transmitting the output power to the rotor based on a desired output of the rotor. The drivetrain includes a transmission system defining an input end operatively coupled to the engine for receiving the output power therefrom and an output end, wherein the transmission system allows variation in an output of the rotor without altering a load on the engine. The drivetrain also includes a power transmitting arrangement coupled to the output end of the transmission system. The drivetrain further includes a gearbox coupled to the power transmitting arrangement and the rotor for transmitting the output power to the rotor, wherein the power transmitting arrangement is disposed between the transmission system and the gearbox.
In another aspect of the present disclosure, a drivetrain for operating a rotor of a machine at a desired output is provided. The machine includes an engine that generates output power. The drivetrain includes a transmission system defining an input end operatively coupled to the engine for receiving the output power therefrom and an output end, wherein the transmission system allows variation in an output of the rotor without altering a load on the engine. The drivetrain also includes a power transmitting arrangement coupled to the output end of the transmission system. The drivetrain further includes a gearbox coupled to the power transmitting arrangement and the rotor for transmitting the output power to the rotor, wherein the power transmitting arrangement is disposed between the transmission system and the gearbox.
Other features and aspects of this disclosure will be apparent from the following description and the accompanying drawings.
Wherever possible, the same reference numbers will be used throughout the drawings to refer to the same or the like parts. Wherever possible, corresponding or similar reference numbers will be used throughout the drawings to refer to the same or corresponding parts.
Further, the machine 100 includes an engine 108 (shown in
Further, the machine 100 includes an operator cabin 112. An operator of the machine 100 may sit or stand in the operator cabin 112 for performing one or more machine operations. The operator cabin 112 may include a user interface (not shown). The user interface may include input and output devices for controlling one or more machine components such as the engine 108, the machine transmission system, a drivetrain 114, and the like.
The machine 100 further includes the rotor 102 that receives the output power from the engine 108. The rotor 102 is disposed within a rotor chamber 116. The rotor 102 is disposed in the rotor chamber 116 such that the rotor 102 is exposed to the ground surface 103. The rotor 102 may include a number of cutting assemblies 118 mounted on a drum 120 of the rotor 102. The cutting assemblies 118 contact with the ground surface 103 during a work operation.
Further, a speed of the rotor 102 can be adjusted based on a desired output of the rotor 102. The desired output of the rotor 102 may include a desired rotor speed at which the rotor 102 needs to be operated for accomplishing various work operations. The desired output of the rotor 102 may depend on a number of factors associated with a particular work operation or machine operating parameters. The desired output of the rotor 102 is based on one of a desired depth of cut, a travel speed of the machine 100, a hardness of material being cut, a desired material size, and a density of the material being cut. It should be noted that the factors associated with the work operation and/or the machine operating parameters mentioned above are exemplary in nature and the desired output of the rotor 102 may depend on any other factors, as per application requirements.
Further, the machine 100 may include a number of hydraulic cylinders (not shown) associated with the rotor 102. For example, a height of the rotor 102 with respect to the ground surface 103 may be adjusted in order to adjust the depth of cut, based on extension or retraction of one or more hydraulic cylinders. The machine 100 further includes a conveyor assembly 124 which delivers material removed by the rotor 102 into a receptacle (not shown). More particularly, the conveyor assembly 124 transports materials from the rotor chamber 116 to the receptacle.
Referring to
Further, the power take-off system 126 directs a portion of the output power from the engine 108 to the drivetrain 114 of the machine 100 for operating the rotor 102. In an example, the power take-off system 126 may include a splined shaft to supply the output power of the engine 108 to the drivetrain 114. The machine 100 includes the drivetrain 114 coupled to the engine 108 and the rotor 102 for transmitting the output power to the rotor 102 based on the desired output of the rotor 102. In an example, the drivetrain 114 may transmit or restrict power flow from the engine 108 towards the rotor 102 in an operating condition of the engine 108. In one example, one or more components of the drivetrain 114 may be controlled based on inputs from the operator. Such inputs may be provided via the user interface present in the operator cabin 112 (see
The drivetrain 114 includes a transmission system 132. The transmission system 132 defines an input end 140 operatively coupled to the engine 108 for receiving the output power therefrom and an output end 142. The transmission system 132 allows variation in an output of the rotor 102 without altering a load on the engine 108. In an example, the input end 140 of the transmission system 132 is coupled with the power take-off system 126. The drivetrain 114 may include a suitable mechanical arrangement (not shown) that operatively couples the power take-off system 126 with the transmission system 132. Such a mechanical arrangement may include an arrangement of pulleys, belts, roller chains, gear drives, and the like. Further, the output end 142 is coupled to a power transmitting arrangement 134 of the drivetrain 114.
In an example, as shown in
The transmission system 132 includes a first input shaft 136 at the input end 140 and a first output shaft 138 at the output end 142. The first input shaft 136 is coupled with the power take-off system 126 (see
As shown in
The drivetrain 114 also includes the gearbox 144 coupled to the power transmitting arrangement 134 and the rotor 102 for transmitting the output power to the rotor 102. The power transmitting arrangement 134 is disposed between the transmission system 132 and the gearbox 144. The gearbox 144 receives the output power from the engine 108 through the transmission system 132 and the power transmitting arrangement 134. In an example, the gearbox 144 is a single speed gearbox. In other examples, the gearbox 144 may be embodied as a multi-speed gearbox. The gearbox 144 may provide a number of drive ratios for operation of the rotor 102. The gearbox 144 includes a second input shaft 146 and a second output shaft 148. The second input shaft 146 of the gearbox 144 is operatively coupled to the power transmitting arrangement 134. The second output shaft 148 of the gearbox 144 is operatively coupled to the rotor 102. The gearbox 144 may include a number of gears arranged to provide different drive ratios. In an example, the gearbox 144 may include one or more planetary gearsets. In some examples, the gearbox 144 may include a spur gear arrangement, a helical arrangement, a bevel gear arrangement, and the like, without any limitations.
As shown in
In one example, the power disengagement device 150 includes a clutch 152 disposed on the input end 140 or the output end 142 of the transmission system 132. In an example, the clutch 152 may be hydraulically operated. The clutch 152 may include one or more of a friction clutch, a single plate clutch, a multi plate clutch, a cone clutch, a centrifugal clutch, or any other type of clutch that can be used for engaging or disengaging two components.
As illustrated in the accompanying figure, the clutch 152 is disposed between the power take-off system 126 and the transmission system 132. The clutch 152 selectively disengages the engine 108 and the drivetrain 114. Specifically, the clutch 152 selectively disengages the engine 108 and the transmission system 132. In an engaged position, the clutch 152 allows transmission of the output power from the engine 108 to the transmission system 132. In a disengaged position, the clutch 152 prevents power flow from the engine 108 towards the transmission system 132.
In another example, as illustrated in
Further, as illustrated in
Referring now to
The controller 130 may embody a stand-alone device, or the controller 130 may embody an Electronic Control Unit (ECU) or an Engine Control Module (ECM) that may be present onboard the machine 100. The controller 130 may include a Central Processing Unit (CPU), a microprocessor, a microcontroller, a control unit, or another type of processing component capable of being programmed to perform certain functions/operations.
Moreover, the machine 100 includes a number of sensors 156, 158, 160 that assist in controlling the desired output of the rotor 102. In an example, the machine 100 may include the first sensor 156 to detect the travel speed of the machine 100. In another example, the machine 100 may include the second sensor 158 that detects the speed of the engine 108. In yet another example, the machine 100 may include the third sensor 160 that detects the speed of the rotor 102. The sensors 156, 158, 160 may include speed sensors that are generally known in the art that may allow speed detection, such as hall effect sensors, encoders, and the like. Additionally, the machine 100 may include other sensors for detecting other machine parameters that may assist in controlling the desired output of the rotor 102. Further, the controller 130 is communicably coupled to the sensors 156, 158, 160 and receives input signals from the sensors 156, 158, 160. Moreover, the controller 130 controls one or more components of the drivetrain 114 based on the input signals to achieve the desired output of the rotor 102.
The present disclosure relates to the drivetrain 114 associated with the machine 100. The drivetrain 114 allows the operator to change the speed of the rotor 102 while the engine 108 is in the operating condition. Thus, a requirement of halting or reducing the speed of the machine 100 and/or the engine 108 is eliminated. The drivetrain 114 includes the transmission system 132 that is embodied as the powershift gearbox herein. An incorporation of such a powershift gearbox provides a variety of drive ratios and also allows shifting of the drive ratios without altering the load on the engine 108. Further, a combination of the transmission system 132 and the gearbox 144 further provides a wider range of rotor speeds without stopping machine operation.
The drivetrain 114 described herein includes a simple design. Further, the drivetrain 114 includes the power disengagement device 150 which may transmit or restrict power flow from the engine 108 to the rotor 102. Thus, the rotor 102 may be stopped as and when desired using the power disengagement device 150, even when the engine 108 is operating under load. Further, the drivetrain 114 along with the controller 130 and the sensors 156, 158, 160 allow optimization in rotor speeds based on the desired output of the rotor 102. Moreover, the present disclosure may allow dynamic and precise control of the rotor 102.
While aspects of the present disclosure have been particularly shown and described with reference to the embodiments above, it will be understood by those skilled in the art that various additional embodiments may be contemplated by the modification of the disclosed machines, systems and methods without departing from the spirit and scope of what is disclosed. Such embodiments should be understood to fall within the scope of the present disclosure as determined based upon the claims and any equivalents thereof.
