The present invention has as its object a machine and method for hermetically packaging powder, granular, viscous and similar products of any type and nature in packages having a triangular, preferentially isosceles configuration.
Many types of machines are commercially available which are fit to carry out a hermetic packaging of different products in square or rectangular packages, said machines comprising a roll of sheet material for this type of packages, from a guide roller and by means of downstream guides said sheet material being centrally and longitudinally folded into a folded strip, this latter at successive stages being submitted to welding operations forming a weld of the folded, lower edge and vertical welds forming the successive packages being open at the upper side, said packages being sucked at their opposite surfaces in order to thus have their open top opened, the corresponding filling operation being then upperly carried out through said open top by means of a by way of funnel or the like, said open top being finally welded, the package with the product packaged in its inside being thus obtained.
The known machines having been mentioned above use normally square or rectangular packages and have the drawback that in order to form them they require an excessive consumption of said sheet material.
The aforementioned drawbacks have now been obviated by means of the present invention allowing to carry out the packages with the lowest consumption of sheet material by carrying out triangular, preferentially isosceles packages, this bringing abbout a cost reduction and providing an innovative, triangular package having a preferentially isosceles configuration and during its use facilitating its emptying by the user, said package having been protected for the owner by means of the Spanish Utility Model No. U 200300692.
According to what has been set forth above the invention provides that the welding means carry out the weld lines forming the succession of packages in such a way that said lines are arranged at an angle with respect to the principal axis of the strip and as per mutually opposite inclinations.
According to a preferred embodiment of the present invention the machine is essentially characterized in that it comprises in combination a filler tube being arranged within the folded strip and in association with it, said filler tube thus forming together with said folded strip a filler assembly, and in that downstream of the aforementioned guide roller said filler assembly is made to oscillate as per an angle α in correspondence with the angle being formed by two adjacent sides of the triangular package in question of a succession of triangular packages being mutually adjacent at the sides defining said angle α along the length of the folded strip, in such a way that at the end of each oscillation one side of the package makes up the open top allowing to fill the package through it and at such a stage being arranged in a horizontal filling position, the filling of the next package being carried out during each following oscillation in the opposite sense, after said filling and at the end of said oscillation the package being submitted to the aforementioned operation with the sealing and/or cutting/punching and/or sealing means in order to thus define the filled, just finished and sealed package, and in the next oscillation it is the next adjacent side the one that makes up the open top being arranged in a horizontal position and allowing to fill the next package, this latter being thereupon submitted to the aforementioned operation with the sealing and/or cutting/punching and/or sealing means, the cycle being thus repeated, in such a way that in the filler assembly the filler tube is maintained in a fixed but oscillating position and the folded strip is made to oscillate and is also made to advance with respect to said filler tube by conventional advancer means, the mutually opposite, lateral edges of the strip being welded together at the end of each oscillation.
According to the aforementioned embodiment of the present invention the oscillation of the filler assembly comprising the folded strip and the filler tube can be carried out in a plane being orthogonal to the guide roller and with the oscillation center at the lower end pertaining to the last package having been formed in the folded strip and the lower end of the filler tube being associated to the strip, the aforementioned, upperly positioned guide roller thereby oscillating together with the folded strip and the associated filler tube as per the aforesaid angle α, between the roll and the aforementioned guide roller for such a purpose there being a sheet material storing mechanism that according to the oscillation of the guide roller stores said material by means of several storing rollers in one sense of the oscillation, and supplies the stored material at the oscillation in the opposite sense, said oscillation at each of its ends arranging an adjacent side of the triangular package in such a way that it forms the horizontally arranged open top of each successive package before proceeding to carry out the corresponding sealing/cutting-punching/sealing operations.
According to said embodiment the oscillation of the filler assembly comprising the folded strip and the filler tube being associated to it is carried out in a plane being orthogonal to the guide: roller and with the oscillation center at the aforementioned guide roller making up the upper point of the oscillation as per the aforementioned angle α, at the end of each oscillation an adjacent side of the package making up the horizontal open top of the respective package while this latter is being filled, the corresponding sealing/cutting-punching/sealing operations being thereupon carried out.
For the case of an isosceles triangular package wherein the long sides make up its successive open tops the oscillation angle α is of about 45°.
During the time of one oscillation the package is filled with product by the filler tube, this latter being maintained in a fixed but oscillating position and possibly being reciprocatingly shifted along a short travel in a back-and-forth motion during the filling operation while the folded strip is made to advance with respect to the filler tube.
The folded strip is made to advance during a simple swing of said folded strip with respect to each end of the side acting as the open top, the swinging motion at each consecutive oscillation being carried out in an opposite sense, said folded strip and the packages being made to advance during the swinging motion and through conventional advancer means.
The machine of said embodiment of the invention can incorporate means for printing the exposed surface of the sheet material upstream of the guide roller with advertising and the identification of the packaged product.
The invention provides a multiple machine comprising a plurality of said machines being arranged in a juxtaposed arrangement.
The invention comprises a method for carrying out a hermetic packaging in triangular packages by means of the machine of the cited embodiment having been described above, wherein from a roll of sheet material being specially designed for the packaging of various powder, granular, liquid, viscous and similar products and by means of a guide roller said material is correspondingly folded into a centrally and longitudinally folded strip making up a succession of packages that are closed by means of the corresponding sealing/cutting and/or punched line punching/sealing operations; characterized in that the product is fed to the folded strip in order to thus fill the successive packages by means of a filler tube being associated and innerly adjacent to the strip next to the longitudinal fold line from the vicinity of the guide roller up to the strip end corresponding to the last package to be filled; in that the filling of the succession of packages is made while making the folded strip and the filler tube being innerly associated to it to oscillate as per an angle α being in correspondence with the angle being formed by the adjacent sides of the triangle which form the open tops of the successive packages at each oscillation; by carrying out the corresponding sealing/cutting-punching/sealing operations while at all times correspondingly driving the folded strip, and simultaneously welding the mutually opposite lateral edges of the folded strip at the end of each oscillation.
According to said method the folded strip and the associated filler tube are made to oscillate through an angle α with center at the upper guide roller.
The folded strip and the associated filler tube are made to oscillate through an angle α with center at the strip's and the tube's end point corresponding to the last package, said oscillation being made by oscillatingly shifting the strip, the associated tube and the upper guide roller through the arc corresponding to said angle α in combination with sheet material storing means being provided upstream of the aforementioned guide roller in order to store/supply material when the guide roller is made to oscillate.
In the case of an isosceles triangular package wherein the long sides make up its successive open tops the oscillation angle α is of about 45°.
Means can be provided for printing the sheet material upstream of the guide roller with advertising and the identification of the packaged product.
According to another preferred embodiment of the present invention the machine is essentially characterized in that it comprises:
a plurality of main welding means being arranged in succession and positioned in such a way as to form an angle with the longitudinal axis of the double strip and with opposite inclinations, said welding means being operable to make successive, V-shaped, continuous and/or discontinuous welds forming the common sides of each pair of successive and adjacent triangular packages, the third side of the triangular package remaining open and thus making up the respective open top of the package for the introduction of the product, said open tops being located along both longitudinal edges of the strip;
first means being operable for opening the open tops of the successive triangular packages, said open tops being located at a first longitudinal edge of the strip, in order to successively proceed to fill the packages;
first means being operable for filling the successive triangular packages through the open tops being located at the first of the longitudinal edges of the double strip;
first welding means being operable for closing the open tops of the successive triangular packages by means of sealing and/or cutting/punching operations;
first means being operable for cutting/punching the double strip into sections forming groups of triangular packages;
means being provided for inverting the position of the double strip, said inverting means being operable for positioning the second of the longitudinal edges of the double strip in the position having been initially assumed by the first longitudinal edge;
second means being operable for opening the opposite open tops of the successive triangular packages, said opposite open tops being located at the second longitudinal edge of the strip, in order to thus fill said packages;
second means being operable for filling the succession of triangular packages through the open tops of the second longitudinal edge;
second welding means being operable for closing the open tops of the packages by means of sealing and/or cutting/punching operations;
second means being operable for cutting/punching the double strip so as to thus individualize it into groups of several successive triangular packages and/or individual packages.
According to the invention the double strip of this second machine embodiment consists in two separate, addorsed sheets issuing from respective rolls, or in a sheet that after having issued from one roll has been folded and cut along the fold line.
Said machine comprises means being operable for advancing and gripping the double strip.
This machine also comprises means being operable for turning the empty triangular packages of the double strip either individually and/or in groups of several packages from a strip advancing direction as per an essentially vertical plane to a strip advancing direction as per an essentially horizontal plane, for the ulterior filling and individualization of the triangular packages.
The aforementioned advancer means vertically shift the double strip in an upwards/downwards direction up to the turning point where the turning means proceed to turn the successive triangular packages so that they can be made to advance in a horizontal direction with upperly positioned open tops in order to later on proceed to fill said successive triangular packages and submit them to the corresponding cutting/punching operations.
Said means being provided for advancing the double strip can shift it vertically as per a vertical plane during its downwardly/upwardly directed shifting motion, and they can shift it horizontally after its having been turned.
According to the invention the machine of the second embodiment allows to only make up a succession of empty triangular packages along the double strip being made up of two sheets by means of the plurality of means being provided for carrying out the main welds in a succession, said welding means being positioned in such a way that they form an angle with respect to the longitudinal axis of the double strip and have opposite inclinations, said welding means being operable to make successive, V-shaped, continuous and/or discontinuous welds forming the common sides of each pair of successive, adjacent, triangular packages, the third side of the triangular package being left open and thus making up the respective open top of the package for introducing the product, said open tops being located along both longitudinal edges of the strip in order to later on proceed to fill the packages and by means of sealing and/or cutting/punching operations individualize them into groups of packages and/or separate packages in the same and/or a different machine.
According to the invention the machine of the second embodiment allows to only carry out the filling operation and the ulterior individualization of a succession of triangular packages having been previously formed in another machine, said present machine receiving a series of empty triangular packages having been formed along a double strip being made up of two sheets in order to fill said packages and to thereupon proceed to individualize them into groups of packages or separate packages, said present machine comprising:
first means being operable for opening the open tops of the series of triangular packages which as such open tops are located at a first edge of the longitudinal edges of the double strip;
first means being operable for filling the series of triangular packages;
first welding means being operable for closing the open tops of the series of triangular packages;
first means being operable for cutting/punching the double strip into sections forming groups of triangular packages;
means being operable for inverting the position of the double strip thereby positioning the second of the longitudinal edges of the double strip in the position having been initially assumed by the first edge;
second means being operable for opening the opposite open tops of the series of triangular packages which as such open tops are positioned at the second longitudinal edge of the strip in order to then proceed to fill the packages;
second means being operable for filling the series of triangular packages;
second welding means being operable for closing the opposite open tops of the triangular packages which as such open tops are located at the second edge of the strip;
second means being operable for cutting/punching the double strip thereby individualizing groups of several successive triangular packages and/or individual packages.
The present invention has as well as its object a method for carrying out a hermetic packaging in triangular packages by means of a machine of the second embodiment having been described above from a double strip being made up of two separate sheets issuing from at least one roll of flexible sheet material, said method comprising the stages of: carrying out a series of successive, V-shaped welds forming the common sides of each pair of successive, adjacent, triangular packages, the third open side making up the open top of a triangular package; filling the triangular packages whose open top is located at a first longitudinal edge of the double strip; closing the open tops; inverting the position of the double strip in order to fill the triangular packages whose open top is located at the second, opposite, longitudinal edge of the strip; filling said triangular packages; closing said open tops by means of sealing/punching operations; and proceeding to the individualization of the succession of triangular packages into groups of triangular packages and/or individual packages.
Said method allows to only carry out the formation of the triangular packages, the first filling operation, the inversion of the double strip, the second filling operation, and the individualization of the succession of triangular packages in a horizontal direction and as per a preferentially vertical plane.
Said method does also carry out the triangular packages as per two essentially perpendicular directions in a preferentially vertical plane, said directions essentially being a vertical one before the turning operation and an essentially horizontal one after the turning operation before the filling operation.
The method of the invention likewise allows to only carry out the formation of the triangular packages, with no regard for their filling and/or individualization, or else it allows to only carry out the filling and/or individualization of previously formed triangular packages.
These and other features will be best made apparent by the accompanying drawings showing the preferred embodiment of the invention.
In Said Drawings:
According to
According to the present invention the embodiment being illustrated with dash-and-dot lines in
The oscillation of the folded strip -TM- of packaging material and the product feeding filler tube -TL- being associated to it takes place in the aforementioned plane being orthogonal to the guide roller -RG-; at said oscillation as per the aforesaid angle α at each end of it the open top of each successive package assuming the horizontal filling position before proceeding to carry out the corresponding sealing/cutting-punching/sealing operations.
During each oscillation of the folded strip in one or the other sense the package is filled by the filler tube, this latter being in a position to be shifted in a forwards/backwards direction during the filling in order to thus facilitate the sealing/cutting/sealing of the successive packages.
The oscillation of the folded strip -TM- of packaging material and the product feeding filler tube -TL- being associated to it takes place in the aforementioned plane being orthogonal to the guide roller -RG-, with oscillation center at the lower end pertaining to the last package -E- having been formed with the folded strip and the lower end of the filler tube being associated to the strip, the aforementioned guide roller -RG- thus oscillating together with the folded strip and the associated filler tube as per the aforesaid angle α, between the roll -1- and the rollers -2-, -3- and -4- and the aforementioned guide roller -RG- there being for such a purpose a sheet material storing mechanism -MA- that according to the oscillation of the guide roller stores said material by means of several storing rollers -5-, -6-, -7- and -8- in one sense of the oscillation -OA-, and supplies the material in the opposite sense -OB-, said oscillation arranging at each of its ends the open top of each successive package in a horizontal filling position before proceeding to carry out the corresponding sealing/cutting-punching/sealing operations as has been said before.
In the case of an isosceles triangular package -E- wherein the long sides make up the successive open tops of said package the oscillation angle α is of 45°.
The machine is provided with means -M1- (shown with solid line) for printing the sheet material -M- upstream of the guide roller with advertising and the identification of the packaged product.
The present invention provides for the juxtaposition of a plurality of machines like those being described in
The invention also has as its object a method for carrying out a packaging in triangular packages by means of the machine of the first embodiment having been described above, said method consisting in feeding the product to the strip -TM- in order to thus fill the successive packages by means of the filler tube -TL- being innerly adjacent to the strip next to the longitudinal fold line -L- from the vicinity of the guide roller -RG- up to the end of the strip corresponding to the last package to be filled; carrying out the filling of the succession of packages while making the folded strip-and the filler tube being innerly associated to it to oscillate -O1-/-O2- or -OA-/-OB- as per an angle α being in correspondence with the, angle being formed by the adjacent sides -E1-, -E2- of the triangle which as such adjacent sides form the open tops of the successive packages -E- at each oscillation; and carrying out the corresponding sealing/cutting-punching/sealing operations while at all times correspondingly driving -M1- the folded sheet.
According to said method the folded strip -TM- and the associated filler tube -TL- are made to oscillate through an angle with center at the upper guide roller -RG- or upper point -PS-.
Said method also makes the folded strip and the associated filler tube to oscillate through an angle α with center at the end point -P1- of the strip and the tube corresponding to the last package and oscillatingly shifts the strip, the associated tube and the upper guide roller along the arc corresponding to said angle α in combination with sheet material storing means -MA- being located upstream of the aforementioned guide roller -RG- in order to store/supply material at the oscillation of the guide roller.
In the case of an isosceles triangular package wherein the long sides make up the successive open tops of said package the oscillation angle α is of 45°.
According to the invention when the oscillation is carried out with oscillation center at the guide roller the advance of the folded strip -TM- with respect to the filler tube -TL- is carried out during a simple swinging motion of the folded strip at each end of the oscillation with respect to an end of the side acting as the open top for the filling operation, and at the opposite oscillation the advance is carried out during an opposite swinging motion with respect to the end of the side acting as the open top.
According to the invention the triangular package is filled during the time of each oscillation. In short, the invention allows to make the most of the special sheet material serving to make up the resulting triangular packages and optimizes the filling time and hence results in material and time savings being thus obtained.
Said method provides for arranging means -MI- for printing the sheet material upstream of the guide roller with advertising and the identification of the packaged product.
According to
The machine of the second embodiment of the invention being generally designated at -1′- comprises (see
The double strip -T- being used with the machine of the second embodiment of the present invention consists in two separate and addorsed sheets issuing from respective rolls -A- and -A- as shown in
The packaging machine does of course comprise means being operable for advancing (arrow F) and gripping the double strip -T- being made up of two separate sheets.
As shown in
As shown in the aforementioned
The aforementioned means being operable for advancing -F- the double strip -T- shift it as per a vertical plane during its vertical travel in a downwards/upwards direction, and after the turning motion they shift said double strip in a horizontal direction towards one or the other side (see
The packaging machine of this embodiment allows to only carry out the triangular packages along the strip, the plurality of main welding means -2′- in succession for such a purpose being positioned in such a way as to form an angle with the longitudinal axis of the double strip -T- and with opposite inclinations, said welding means being operable to make successive, continuous and/or discontinuous, V-shaped welds forming the common sides of each pair of successive, adjacent, triangular packages -ET-, the third side of the triangular package remaining open and thus making up the respective open top -E′- of the package for introducing the product, said open tops -E′- being located along both longitudinal edges -B1-, -B2- of the strip -T- in order to later on carry out the filling and individualization into groups of packages and/or separate packages by means of the corresponding sealing and/or cutting/punching operations in the same machine and/or in a different one.
The machine of this second embodiment likewise can fill triangular packages having been formed along a double strip outside the present machine, this latter for such a purpose (see
The present invention does as well comprise a method for carrying out a hermetic packaging in triangular packages by means of the machine of the second preferred embodiment having been described above with reference to
Said method allows to carry out the formation of the triangular packages, the first filling, the inversion of the double strip, the second filling and the individualization of the succession of triangular packages in a horizontal direction and as per a preferentially vertical plane.
The triangular packages are made to advance in two directions being essentially perpendicular by means of a turning motion -G-, both directions being contained in a preferentially, vertical plane, said directions being essentially vertical before the turning motion and essentially horizontal after the turning motion taking place before the filling operation.
The aforementioned method allows to only form the triangular packages, with no regard for their filling and/or individualization, or else to carry out the filling and/or individualization of previously formed triangular packages.
In the case of the double strip being made up of one sheet issuing from one only roll, said sheet being folded in order to thus form the double strip being made up of two separate sheets, as shown in
Number | Date | Country | Kind |
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P200302145 | Sep 2003 | ES | national |
P200402186 | Sep 2004 | ES | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/ES04/00401 | 9/16/2004 | WO | 6/22/2006 |